CN221918024U - A kind of silage corn fermentation device - Google Patents

Abstract

The utility model relates to the technical field of corn fermentation, in particular to a silage corn fermentation device which comprises a fermentation tank, a bottom plate, a rotating shaft, a rotating disc, a sealing cover, a stirring and scattering assembly, a lifting assembly and a compacting assembly, wherein the bottom plate is arranged at the side of the fermentation tank, the rotating shaft is rotatably arranged at the top of the bottom plate, the rotating disc is arranged at the top of the rotating shaft, the sealing cover is lapped at the top of the fermentation tank, the stirring and scattering assembly is arranged at the top of the sealing cover, the bottom end of the stirring and scattering assembly extends to the inner bottom end of the fermentation tank, the lifting assembly is arranged at the left side of the top of the rotating disc, one end of the lifting assembly is connected with the sealing cover, the compacting assembly is arranged at the right side of the top of the rotating disc, and a rotating motor is vertically arranged at the top of the bottom plate.

Description

A kind of silage corn fermentation device

Technical Field

The utility model relates to the technical field of corn fermentation, in particular to a silage corn fermentation device.

Background Art

Silage is a type of feed that is made from water-rich plant feed that has been sealed and fermented. It is mainly used to feed ruminants. Silage is more durable than fresh feed and has stronger nutritional content than dry feed. In addition, silage storage takes up less space and has no fire problem, so it has become the main feed for livestock breeding.

The Chinese utility model patent with the announcement number CN219652987U discloses a silage corn fermentation device, including a fermentation tank and a feed pipe, a feed pipe is installed at the bottom of the fermentation tank, and feed ports are set at the bottom of both ends of the feed pipe, a motor is installed at the middle position of the top of the fermentation tank, and a rotating shaft is installed at the bottom of the motor, the rotating shaft passes through the fermentation tank and extends to the inside of the feed pipe, and stirring rods are evenly installed on the outside of the rotating shaft, and a vacuum pump is installed at the top of one end of the fermentation tank. The utility model is equipped with a feed pipe, a feed pipe and a spiral shaft. Before fermentation, adding bacterial liquid into the fermentation tank can drive the spiral shaft to rotate, so that the spiral shaft continuously transports the corn platycodon material accumulated at the bottom to the top, which can have the effect of turning the material over, so that the material can fully contact with the bacterial liquid, so that the material and the bacterial liquid components can be kept uniform.

However, the above patent still has the following shortcomings in actual use: after the mixing is completed, the door of the warehouse needs to be opened and the materials inside the fermentation tank need to be manually compacted. This compaction method is manually operated and affects the fermentation efficiency.

Utility Model Content

The utility model aims to provide a silage corn fermentation device to solve the problem in the above background technology that after mixing, the door needs to be opened to manually compact the materials inside the fermentation tank, and the compaction method is manual operation, which affects the fermentation efficiency.

The technical solution of the utility model is:

A silage corn fermentation device comprises a fermentation tank, a base plate, a rotating shaft, a rotating disk, a sealing cover, a stirring and breaking up component, a lifting component and a compacting component, wherein a feeding pipe is provided at the bottom of the fermentation tank, and a valve is provided on the feeding pipe, the base plate is installed on the side of the fermentation tank, the rotating shaft is rotatably installed on the top of the base plate, the rotating disk is installed on the top of the rotating shaft, the sealing cover is overlapped on the top of the fermentation tank, the top of the sealing cover is provided with an adding pipe connected with the bottom thereof, the stirring and breaking up component is installed on the top of the sealing cover, and the bottom end of the stirring and breaking up component extends to the inner bottom end of the fermentation tank, the lifting component is installed on the top left side of the rotating disk, and one end of the lifting component is connected to the sealing cover, the compacting component is installed on the top right side of the rotating disk, and a rotating motor is vertically arranged on the top of the base plate, a first gear is provided on the output shaft of the rotating motor, and a second gear meshing with the first gear is installed on the rotating shaft.

Furthermore, the stirring and breaking up component includes a breaking up hood, a stirring motor, a rotating shaft, a rotating disk and a spiral auger. The breaking up hood is vertically arranged at the bottom of the sealing cover, and the bottom end of the breaking up hood extends to fit with the inner bottom end of the fermentation tank. Feed troughs are provided on the four outer walls on the bottom end of the breaking up hood. The stirring motor is vertically arranged at the top of the sealing cover. The rotating shaft is rotatably installed on the inner top end of the breaking up hood, and the top end of the rotating shaft is connected to the output shaft of the stirring motor. The rotating disk is installed at the bottom end of the rotating shaft. The spiral auger is vertically arranged at the bottom of the rotating disk. Discharge troughs lower than the rotating disk are provided on the four outer walls on the top end of the breaking up hood.

Furthermore, the lifting assembly includes a bearing frame, a vertical rail, a lifting block, a multi-stage push rod and a connecting frame. The bearing frame is arranged on the top left side of the turntable, the vertical rail is vertically arranged on the outer wall of the bearing frame, the lifting block is slidably installed on the vertical rail, the multi-stage push rod is vertically arranged at the bottom of the turntable, and the output end of the multi-stage push rod is connected to the bottom of the lifting block, the connecting frame is installed on the outer wall of the lifting block, and one end of the connecting frame is connected to the outer wall of the sealing cover.

Furthermore, the compaction assembly includes a fixed frame, a hydraulic push rod and a compaction block. The fixed frame is mounted on the top right side of the turntable, the hydraulic push rod is vertically arranged on the top of the fixed frame, and the compaction block is installed on the output end of the hydraulic push rod.

Furthermore, a discharging frame which is tilted downward is installed on the discharging chute.

Furthermore, the bottom of the fermentation tank is provided with four supporting legs distributed in a rectangular shape.

The utility model provides a silage corn fermentation device through improvement, which has the following improvements and advantages compared with the prior art:

First, after the mixing is completed, the lifting component of the utility model drives the sealing cover to move upward, and the sealing cover drives the stirring and breaking component to move upward to the outside of the fermentation tank. Then the rotating motor drives the first gear and the second gear to drive the rotating shaft to rotate, and the rotating shaft drives the turntable to rotate 180°. The turntable drives the lifting component and the compacting component to swap positions, and the compacting component automatically compacts the material in the fermentation tank. After the compaction operation, the rotating motor and the lifting component cooperate to drive the sealing cover and the stirring and breaking component to reset. There is no need to manually compact the material in the fermentation tank, which will not affect the efficiency of the fermentation work.

Second, the stirring motor of the utility model drives the rotating shaft and the rotating disk to rotate, the rotating disk drives the spiral auger to rotate, and the spiral auger stirs the material at the bottom of the fermentation tank into the scattering cover through the feed trough. As the material in the scattering cover increases, the material in the scattering cover finally falls back into the fermentation tank through the discharge trough to be scattered, and this process is repeated in sequence until the material is completely and evenly stirred to ensure the quality of the stirring and mixing.

BRIEF DESCRIPTION OF THE DRAWINGS

The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

FIG1 is a schematic diagram of a three-dimensional structure of the present utility model;

FIG2 is a second schematic diagram of the three-dimensional structure of the utility model;

Fig. 3 is a partial cross-sectional view 1 of the utility model;

Fig. 4 is a second partial cross-sectional view of the utility model;

FIG. 5 is a schematic diagram of the three-dimensional structure of the breaking cover of the utility model.

Description of reference numerals:

Fermentation tank 1, feed pipe 11, valve 12, support leg 13, bottom plate 2, rotating shaft 21, turntable 22, sealing cover 3, adding pipe 31, stirring and breaking component 4, breaking cover 41, stirring motor 42, rotating shaft 43, rotating disk 44, spiral auger 45, feed trough 46, discharge trough 47, discharge frame 48, lifting component 5, supporting frame 51, vertical rail 52, lifting block 53, multi-stage push rod 54, connecting frame 55, compacting component 6, fixing frame 61, hydraulic push rod 62, compacting block 63, rotating motor 7, first gear 71, second gear 72.

DETAILED DESCRIPTION

The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

The utility model provides a silage corn fermentation device through improvement, as shown in Figures 1 to 5, including a fermentation tank 1, a bottom plate 2, a rotating shaft 21, a rotating disk 22, a sealing cover 3, a stirring and breaking component 4, a lifting component 5 and a compacting component 6. A feeding pipe 11 is provided at the bottom of the fermentation tank 1, and a valve 12 is provided on the feeding pipe 11. The bottom plate 2 is installed on the side of the fermentation tank 1, the rotating shaft 21 is rotatably installed on the top of the bottom plate 2, the rotating disk 22 is installed on the top of the rotating shaft 21, the sealing cover 3 is overlapped on the top of the fermentation tank 1, and the top of the sealing cover 3 is provided with an adding pipe 31 connected to the bottom thereof, the stirring and breaking component 4 is installed on the top of the sealing cover 3, and the bottom end of the stirring and breaking component 4 extends to the inner bottom end of the fermentation tank 1, the lifting component 5 is installed on the top left side of the rotating disk 22, and one end of the lifting component 5 is connected to the sealing cover 3, the compacting component 6 is installed on the top right side of the rotating disk 22, and a rotating motor 7 is vertically arranged on the top of the bottom plate 2, and a first gear 71 is provided on the output shaft of the rotating motor 7, and a first gear 71 is provided on the rotating shaft 21. A second gear 72 is provided which is meshed with the first gear 71; the addition tube 31 is used to add crushed corn stalks and fermentation liquid into the fermentation tank 1, and then the stirring and breaking component 4 works to stir and mix the corn stalks and fermentation liquid in the fermentation tank 1. After the mixing is completed, the lifting component 5 works to drive the sealing cover 3 to move upward, and the sealing cover 3 drives the stirring and breaking component 4 to move upward to the outside of the fermentation tank 1, and then the rotating motor 7 works to drive the rotating shaft 21 to rotate using the first gear 71 and the second gear 72, and the rotating shaft 21 drives the turntable 22 to rotate 180°, and the turntable 22 drives the lifting component 5 and the compacting component 6 to swap positions, and finally the compacting component 6 works to automatically compact the material in the fermentation tank 1. After the compaction operation, the rotating motor 7 and the lifting component 5 cooperate to drive the sealing cover 3 and the stirring and breaking component 4 to reset. There is no need to manually compact the material in the fermentation tank 1, which will not affect the efficiency of the fermentation work. The valve 12 is opened, and the fermented material in the fermentation tank 1 flows out through the discharge pipe 11.

Specifically, the stirring and breaking component 4 includes a breaking cover 41, a stirring motor 42, a rotating shaft 43, a rotating disk 44 and a spiral auger 45. The breaking cover 41 is vertically arranged at the bottom of the sealing cover 3, and the bottom end of the breaking cover 41 extends to fit with the inner bottom end of the fermentation tank 1. Feeding grooves 46 are provided on the four outer walls of the bottom end of the breaking cover 41. The stirring motor 42 is vertically arranged on the top of the sealing cover 3. The rotating shaft 43 is rotatably installed at the inner top end of the breaking cover 41, and the top end of the rotating shaft 43 is connected to the output shaft of the stirring motor 42. The rotating disk 44 is installed at the bottom end of the rotating shaft 43. The spiral auger 45 is vertically arranged at the bottom of the rotating disk 44, and the four outer walls on the top of the scattering cover 41 are all provided with discharge troughs 47 which are arranged lower than the rotating disk 44; the stirring motor 42 drives the rotating shaft 43 and the rotating disk 44 to rotate, and the rotating disk 44 drives the spiral auger 45 to rotate, and the spiral auger 45 stirs the materials at the bottom end of the fermentation tank 1 into the scattering cover 41 through the feed trough 46. As the materials in the scattering cover 41 become more and more, the materials in the scattering cover 41 finally fall back into the fermentation tank 1 through the discharge trough 47 to be scattered, and this process is repeated in sequence until the materials are completely stirred and evenly mixed, thereby ensuring the quality of the stirring and mixing.

Specifically, the lifting assembly 5 includes a supporting frame 51, a vertical rail 52, a lifting block 53, a multi-stage push rod 54 and a connecting frame 55. The supporting frame 51 is mounted on the top left side of the turntable 22, the vertical rail 52 is vertically arranged on the outer wall of the supporting frame 51, the lifting block 53 is slidably installed on the vertical rail 52, the multi-stage push rod 54 is vertically arranged at the bottom of the turntable 22, and the output end of the multi-stage push rod 54 is connected to the bottom of the lifting block 53, the connecting frame 55 is installed on the outer wall of the lifting block 53, and one end of the connecting frame 55 is connected to the outer wall of the sealing cover 3; the lifting block 53 is driven to rise and fall on the vertical rail 52 by the operation of the multi-stage push rod 54, and the lifting block 53 drives the sealing cover 3 to rise and fall by using the connecting frame 55, so that the sealing cover 3 drives the stirring and breaking assembly 4 to move upward to the outside of the fermentation tank 1 and the stirring and breaking assembly 4 moves downward to the inside of the fermentation tank 1 for reset.

Specifically, the compacting assembly 6 includes a fixed frame 61, a hydraulic push rod 62 and a compacting block 63. The fixed frame 61 is mounted on the top right side of the turntable 22, the hydraulic push rod 62 is vertically arranged on the top of the fixed frame 61, and the compacting block 63 is installed on the output end of the hydraulic push rod 62; when the compacting block 63 rotates to the top of the fermentation tank 1, the hydraulic push rod 62 drives the compacting block 63 to move downward, and the compacting block 63 moves downward into the fermentation tank 1 to compact the material, without the need for manual compaction of the material.

Specifically, a discharging frame 48 arranged to be tilted downward is installed on the discharging chute 47 ; the discharging frame 48 facilitates the material flowing out of the discharging chute 47 to quickly fall into the inner bottom end of the fermentation tank 1 .

Specifically, four supporting legs 13 distributed in a rectangular shape are provided at the bottom of the fermentation tank 1 ; the supporting legs 13 provide stable support for the fermentation tank 1 .

The working principle of the utility model is as follows: the crushed corn stalks and fermented bacterial liquid are added into the fermentation tank 1 through the adding pipe 31, and then the stirring motor 42 drives the rotating shaft 43 and the rotating disk 44 to rotate, and the rotating disk 44 drives the spiral screw 45 to rotate, and the spiral screw 45 stirs the material at the bottom of the fermentation tank 1 into the scattering cover 41 through the feeding trough 46. As the material in the scattering cover 41 increases, the material in the scattering cover 41 finally falls back into the fermentation tank 1 through the discharging trough 47 to be scattered, and the process is repeated in sequence until the material is completely stirred. After mixing is completed, the lifting component 5 works to drive the sealing cover 3 to move upward, and the sealing cover 3 drives the stirring and breaking component 4 to move upward to the outside of the fermentation tank 1, and then the rotating motor 7 works to use the first gear 71 and the second gear 72 to drive the rotating shaft 21 to rotate, and the rotating shaft 21 drives the turntable 22 to rotate 180°, and the turntable 22 drives the lifting component 5 and the compacting component 6 to swap positions, and finally the hydraulic push rod 62 works to drive the compacting block 63 to move downward, and the compacting block 63 moves downward to the fermentation tank 1 to compact the material.

The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (6)

1. A silage maize fermenting installation, its characterized in that: including fermentation cylinder (1), bottom plate (2), pivot (21), carousel (22), sealed lid (3), stirring break up subassembly (4), lifting unit (5) and compaction subassembly (6), the bottom of fermentation cylinder (1) is equipped with unloading pipe (11), be equipped with valve (12) on unloading pipe (11), the side at fermentation cylinder (1) is installed to bottom plate (2), the top at bottom plate (2) is installed in pivot (21) rotation, the top at pivot (21) is installed to carousel (22), the top at fermentation cylinder (1) is lapped to sealed lid (3), the top of sealed lid (3) is equipped with interpolation pipe (31) rather than the bottom is linked together, stirring break up subassembly (4) are installed at the top of sealed lid (3) to the bottom of stirring break up subassembly (4) extends to the inside bottom of fermentation cylinder (1), the top left side at carousel (22) is installed to lifting unit (5) and one end and sealed lid (3) are connected, the compaction subassembly (6) is installed at the top of carousel (22) is equipped with the top of a vertical output shaft (7) of carousel (7) rotation motor (7), a second gear (72) meshed with the first gear (71) is arranged on the rotating shaft (21).

2. A silage corn fermentation device according to claim 1, characterized in that: the stirring is broken up subassembly (4) is including breaking up cover (41), agitator motor (42), rotation axis (43), rotary disk (44) and spiral auger (45), the vertical bottom that sets up in sealed lid (3) of cover (41) breaks up to the bottom of breaking up cover (41) extends to the inside bottom laminating with fermentation cylinder (1), all be equipped with feed chute (46) on the bottom four sides outer wall of cover (41) breaks up, agitator motor (42) vertical setting is at the top of sealed lid (3), rotation axis (43) rotate and install the inside top of cover (41) break up to the top of rotation axis (43) and the output shaft of agitator motor (42), the bottom at rotation axis (43) is installed in rotary disk (44) is installed to rotary disk (44), spiral auger (45) vertical setting is in the bottom of rotary disk (44), all be equipped with on the top four sides outer wall of cover (41) and be less than discharging chute (47) that rotary disk (44) set up.

3. A silage corn fermentation device according to claim 1, characterized in that: lifting assembly (5) are including bearing frame (51), erects rail (52), elevating block (53), multistage push rod (54) and link (55), the top left side at carousel (22) is erect to bearing frame (51), erect rail (52) vertical setting on the outer wall of bearing frame (51), elevating block (53) slidable mounting is on erecting rail (52), multistage push rod (54) vertical setting is in the bottom of carousel (22) to the output of multistage push rod (54) is connected with the bottom of elevating block (53), link (55) are installed on the outer wall of elevating block (53) to the one end and the outer wall connection of sealed lid (3) of link (55).

4. A silage corn fermentation device according to claim 1, characterized in that: the compaction assembly (6) comprises a fixing frame (61), a hydraulic push rod (62) and a compaction block (63), wherein the fixing frame (61) is erected on the right side of the top of the turntable (22), the hydraulic push rod (62) is vertically arranged at the top of the fixing frame (61), and the compaction block (63) is arranged at the output end of the hydraulic push rod (62).

5. A silage corn fermentation device according to claim 2, characterized in that: and a discharging frame (48) which is arranged in a downward inclined manner is arranged on the discharging groove (47).

6. A silage corn fermentation device according to claim 1, characterized in that: four supporting legs (13) which are rectangular in distribution are arranged at the bottom of the fermentation tank (1).