CN221916986U - A hydraulic column lifting device - Google Patents
A hydraulic column lifting device Download PDFInfo
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- CN221916986U CN221916986U CN202420557731.5U CN202420557731U CN221916986U CN 221916986 U CN221916986 U CN 221916986U CN 202420557731 U CN202420557731 U CN 202420557731U CN 221916986 U CN221916986 U CN 221916986U
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Abstract
Description
技术领域Technical Field
本实用新型涉及液压立柱吊装技术领域,具体为一种液压立柱吊装装置。The utility model relates to the technical field of hydraulic column hoisting, in particular to a hydraulic column hoisting device.
背景技术Background Art
液压支架是用来控制采煤工作面矿山压力的结构物。综采工作面井下顶板以外载的形式作用在液压支架上,液压支架由液压立柱、千斤顶、顶板、护帮板、尾梁、连接杆、底座几部分组成,其中主要起支撑作用的是液压立柱作用在顶板上对采煤面起到支撑作用。液压立柱在长期井下使用过程中柱体表面出现锈蚀、起皮、脱落等现象,导致液压立柱出现漏液、窜液的状况,因此液压立柱需定期进行保养维护。The hydraulic support is a structure used to control the pressure of the coal mining face. The underground roof of the fully mechanized mining face acts on the hydraulic support in the form of external load. The hydraulic support consists of hydraulic columns, jacks, roof, guard plates, tail beams, connecting rods, and bases. The main supporting role is played by the hydraulic columns acting on the roof to support the coal mining face. During the long-term use of the hydraulic columns underground, the surface of the columns rusts, peels, and falls off, resulting in leakage and fluid channeling of the hydraulic columns. Therefore, the hydraulic columns need to be regularly maintained.
现有技术中,液压支架立柱作为重要组成部分,在综采工作面中占据重要组成部分,且一个工作面有480-520根液压立柱,数量较多,在维修过程中频率高、重量重,活柱孔有通孔和盲孔之分,在维修活柱头是盲孔的立柱过程中,吊装过程安全隐患较多,传统的吊装方式有使用吊装带吊装,利用液压立柱柱体表面的吊装环吊装,都容易出现吊装头重脚轻的问题,给维修过程带来严重的安全隐患。In the prior art, hydraulic support columns, as an important component, occupy an important part in the comprehensive mining working face, and a working face has 480-520 hydraulic columns, which is a large number. The maintenance frequency is high and the weight is heavy. The live column holes are divided into through holes and blind holes. In the process of repairing the columns with blind holes at the live column heads, there are many safety hazards in the lifting process. Traditional lifting methods include using lifting belts and lifting rings on the surface of the hydraulic column body. Both are prone to the problem of top-heavy lifting, which brings serious safety hazards to the maintenance process.
实用新型内容Utility Model Content
本实用新型提供了一种液压立柱吊装装置,以解决背景技术中的问题。The utility model provides a hydraulic column hoisting device to solve the problems in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种液压立柱吊装装置,包括矩形架,所述矩形架的左右内壁之间设置有第一驱动机构,所述第一驱动机构的下表面均固定安装有竖板,所述矩形架下侧壁与竖板相对应位置开设有矩形开口,所述竖板上靠近上侧位置均固定安装有锁紧机构,所述竖板的下表面均固定安装有矩形盒,且左右矩形盒相面对的面均为开口结构,所述矩形盒内均设置有第二驱动机构,且第二驱动机构的前后侧面设置有弧形限位板,所述矩形架的上表面固定安装有吊装块,所述吊装块的上表面通过第一安装机构安装有连接杆,所述连接杆的上表面通过第二安装机构安装有吊装环。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hydraulic column lifting device, comprising a rectangular frame, a first driving mechanism is arranged between the left and right inner walls of the rectangular frame, a vertical plate is fixedly installed on the lower surface of the first driving mechanism, a rectangular opening is opened at the position corresponding to the vertical plate on the lower side wall of the rectangular frame, a locking mechanism is fixedly installed on the vertical plate near the upper side, a rectangular box is fixedly installed on the lower surface of the vertical plate, and the facing surfaces of the left and right rectangular boxes are both open structures, a second driving mechanism is arranged in the rectangular box, and arc-shaped limit plates are arranged on the front and rear sides of the second driving mechanism, a lifting block is fixedly installed on the upper surface of the rectangular frame, a connecting rod is installed on the upper surface of the lifting block through the first mounting mechanism, and a lifting ring is installed on the upper surface of the connecting rod through the second mounting mechanism.
进一步的,所述第一驱动机构包括手动直线模组和手柄,所述手动直线模组左右镜像设置有两个,且左右的手动直线模组丝杆固定连接,所述手动直线模组滑台下表面与竖板上表面固定连接,所述手动直线模组位于矩形架外侧的丝杆上均固定安装有手柄,所述手动直线模组的滑台上下侧面矩形架上下内壁活动贴合。Furthermore, the first driving mechanism includes a manual linear module and a handle, and the manual linear module is mirrored with two on the left and right, and the left and right manual linear module screw rods are fixedly connected, the lower surface of the manual linear module slide is fixedly connected to the upper surface of the vertical plate, and the manual linear module screw rods located on the outside of the rectangular frame are fixedly installed with handles, and the upper and lower sides of the slide of the manual linear module are movably fitted with the upper and lower inner walls of the rectangular frame.
进一步的,所述第二驱动机构与第一驱动机构结构相同。Furthermore, the second driving mechanism has the same structure as the first driving mechanism.
进一步的,所述锁紧机构包括螺纹套和锁紧螺栓,所述螺纹套固定嵌设于竖板上,所述螺纹套内螺纹安装有锁紧螺栓。Furthermore, the locking mechanism includes a threaded sleeve and a locking bolt. The threaded sleeve is fixedly embedded in the vertical plate, and the locking bolt is installed on the inner thread of the threaded sleeve.
进一步的,所述矩形盒上下错位设置。Furthermore, the rectangular box is staggered up and down.
进一步的,所述第一安装机构包括安装腔、三角螺母和贯穿孔,所述连接杆下侧端头相对应的吊装块上表面开设有安装腔,所述安装腔内的连接杆下侧端头上螺纹安装有三角螺母,所述安装腔的上侧壁开设有供连接杆安装的贯穿孔,所述第二安装机构与第一安装机构结构相同。Furthermore, the first mounting mechanism includes a mounting cavity, a triangular nut and a through hole. The upper surface of the lifting block corresponding to the lower end of the connecting rod is provided with a mounting cavity. A triangular nut is threadedly installed on the lower end of the connecting rod in the mounting cavity. The upper side wall of the mounting cavity is provided with a through hole for installing the connecting rod. The second mounting mechanism has the same structure as the first mounting mechanism.
与现有技术相比,本实用新型提供了一种液压立柱吊装装置,具备以下有益效果:Compared with the prior art, the utility model provides a hydraulic column lifting device, which has the following beneficial effects:
该液压立柱吊装装置,通过设置第一驱动机构带动左右竖板相向移动,使左右竖板上锁紧机构将液压立柱活柱头的盲孔夹持固定,同时第二驱动机构带动前后弧形限位板将液压立柱前后侧面夹持,再通过吊装块、连接杆和吊装环配合进行吊装,解决液压立柱活柱头在盲孔状态下,吊装稳定,提高吊装效率,降低吊装安全风险,其结构简单、设计合理,操作方便,能够满足多种规格的液压立柱吊装使用。The hydraulic column lifting device drives the left and right vertical plates to move toward each other by arranging a first driving mechanism, so that the locking mechanisms on the left and right vertical plates clamp and fix the blind holes of the movable column heads of the hydraulic columns, and at the same time, the second driving mechanism drives the front and rear arc-shaped limit plates to clamp the front and rear sides of the hydraulic columns, and then the hydraulic columns are lifted by the cooperation of the lifting blocks, connecting rods and lifting rings, so that the lifting of the movable column heads of the hydraulic columns in the blind hole state is stable, the lifting efficiency is improved, and the safety risk of lifting is reduced. The device has a simple structure, a reasonable design, and is easy to operate, and can meet the lifting use of hydraulic columns of various specifications.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型的剖视图。FIG. 2 is a cross-sectional view of the present utility model.
图中:1、矩形架;2、第一驱动机构;201、手动直线模组;202、手柄;3、竖板;4、矩形开口;5、锁紧机构;501、螺纹套;502、锁紧螺栓;6、矩形盒;7、第二驱动机构;8、弧形限位板;9、吊装块;10、第一安装机构;101、安装腔;102、三角螺母;103、贯穿孔;11、连接杆;12、第二安装机构;13、吊装环。In the figure: 1. rectangular frame; 2. first driving mechanism; 201. manual linear module; 202. handle; 3. vertical plate; 4. rectangular opening; 5. locking mechanism; 501. threaded sleeve; 502. locking bolt; 6. rectangular box; 7. second driving mechanism; 8. arc-shaped limit plate; 9. lifting block; 10. first mounting mechanism; 101. mounting cavity; 102. triangular nut; 103. through hole; 11. connecting rod; 12. second mounting mechanism; 13. lifting ring.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1与图2,本实用新型公开了一种液压立柱吊装装置,包括矩形架1,所述矩形架1的左右内壁之间设置有第一驱动机构2,所述第一驱动机构2的下表面均固定安装有竖板3,所述矩形架1下侧壁与竖板3相对应位置开设有矩形开口4,所述竖板3上靠近上侧位置均固定安装有锁紧机构5,所述竖板3的下表面均固定安装有矩形盒6,且左右矩形盒6相面对的面均为开口结构,所述矩形盒6内均设置有第二驱动机构7,且第二驱动机构7的前后侧面设置有弧形限位板8,所述矩形架1的上表面固定安装有吊装块9,所述吊装块9的上表面通过第一安装机构10安装有连接杆11,所述连接杆11的上表面通过第二安装机构12安装有吊装环13。Please refer to Figures 1 and 2. The utility model discloses a hydraulic column lifting device, including a rectangular frame 1, a first driving mechanism 2 is arranged between the left and right inner walls of the rectangular frame 1, a vertical plate 3 is fixedly installed on the lower surface of the first driving mechanism 2, a rectangular opening 4 is opened at the lower side wall of the rectangular frame 1 corresponding to the vertical plate 3, a locking mechanism 5 is fixedly installed on the vertical plate 3 near the upper side, a rectangular box 6 is fixedly installed on the lower surface of the vertical plate 3, and the facing surfaces of the left and right rectangular boxes 6 are both open structures, a second driving mechanism 7 is arranged in the rectangular box 6, and an arc-shaped limiting plate 8 is arranged on the front and rear side surfaces of the second driving mechanism 7, a lifting block 9 is fixedly installed on the upper surface of the rectangular frame 1, a connecting rod 11 is installed on the upper surface of the lifting block 9 through a first mounting mechanism 10, and a lifting ring 13 is installed on the upper surface of the connecting rod 11 through a second mounting mechanism 12.
具体的,所述第一驱动机构2包括手动直线模组201和手柄202,所述手动直线模组201左右镜像设置有两个,且左右的手动直线模组201丝杆固定连接,所述手动直线模组201滑台下表面与竖板3上表面固定连接,所述手动直线模组201位于矩形架1外侧的丝杆上均固定安装有手柄202,所述手动直线模组201的滑台上下侧面矩形架1上下内壁活动贴合。Specifically, the first driving mechanism 2 includes a manual linear module 201 and a handle 202. The manual linear module 201 is mirrored on two sides, and the left and right manual linear modules 201 are fixedly connected by screw rods. The lower surface of the slide of the manual linear module 201 is fixedly connected to the upper surface of the vertical plate 3. The handle 202 is fixedly installed on the screw rod of the manual linear module 201 located on the outside of the rectangular frame 1. The upper and lower sides of the slide of the manual linear module 201 are movably fitted with the upper and lower inner walls of the rectangular frame 1.
本实施方案中,手柄202使左右镜像设置的手动直线模组201丝杆同步旋转,使手动直线模组201滑台带动左右竖板3相向移动,从而使左右锁紧机构5相向移动。In this embodiment, the handle 202 causes the left and right mirror-image manual linear module 201 screw rods to rotate synchronously, so that the manual linear module 201 slide drives the left and right vertical plates 3 to move toward each other, thereby causing the left and right locking mechanisms 5 to move toward each other.
具体的,所述第二驱动机构7与第一驱动机构2结构相同。Specifically, the second driving mechanism 7 has the same structure as the first driving mechanism 2 .
本实施方案中,第二驱动机构7带动前后弧形限位板8相向移动。In this embodiment, the second driving mechanism 7 drives the front and rear arc-shaped limiting plates 8 to move toward each other.
具体的,所述锁紧机构5包括螺纹套501和锁紧螺栓502,所述螺纹套501固定嵌设于竖板3上,所述螺纹套501内螺纹安装有锁紧螺栓502。Specifically, the locking mechanism 5 includes a threaded sleeve 501 and a locking bolt 502 . The threaded sleeve 501 is fixedly embedded on the vertical plate 3 , and the locking bolt 502 is installed on the inner thread of the threaded sleeve 501 .
本实施方案中,锁紧螺栓502在螺纹套501内螺旋左右移动,从而对锁紧螺栓502漏出长度进行调节,满足盲孔插入使用,使液压立柱活柱头外表面与竖板3贴合。In this embodiment, the locking bolt 502 moves left and right in the threaded sleeve 501, so as to adjust the leakage length of the locking bolt 502 to meet the blind hole insertion and make the outer surface of the hydraulic column head fit with the vertical plate 3.
具体的,所述矩形盒6上下错位设置。Specifically, the rectangular box 6 is disposed in an up-down staggered manner.
本实施方案中,左右的矩形盒6上下错位设置,使左右的弧形限位板8不会相互干扰。In this embodiment, the left and right rectangular boxes 6 are arranged in an offset manner up and down so that the left and right arc-shaped limiting plates 8 will not interfere with each other.
具体的,所述第一安装机构10包括安装腔101、三角螺母102和贯穿孔103,所述连接杆11下侧端头相对应的吊装块9上表面开设有安装腔101,所述安装腔101内的连接杆11下侧端头上螺纹安装有三角螺母102,所述安装腔101的上侧壁开设有供连接杆11安装的贯穿孔103,所述第二安装机构12与第一安装机构10结构相同。Specifically, the first mounting mechanism 10 includes a mounting cavity 101, a triangular nut 102 and a through hole 103. The upper surface of the lifting block 9 corresponding to the lower end of the connecting rod 11 is provided with a mounting cavity 101, and a triangular nut 102 is threadedly installed on the lower end of the connecting rod 11 in the mounting cavity 101. The upper side wall of the mounting cavity 101 is provided with a through hole 103 for installing the connecting rod 11. The second mounting mechanism 12 has the same structure as the first mounting mechanism 10.
本实施方案中,连接杆11的下侧端头通过贯穿孔103插设于吊装块9上表面的安装腔101内,再通过三角螺母102达到对连接杆11进行固定的效果,同理,通过第二安装机构12使连接杆11上侧端头与吊装环13连接。In this embodiment, the lower end of the connecting rod 11 is inserted into the installation cavity 101 on the upper surface of the lifting block 9 through the through hole 103, and then the connecting rod 11 is fixed by the triangular nut 102. Similarly, the upper end of the connecting rod 11 is connected to the lifting ring 13 through the second installation mechanism 12.
在使用时,通过第一驱动机构2中手柄202使左右镜像设置的手动直线模组201丝杆同步旋转,使手动直线模组201滑台带动左右竖板3相向移动,从而使左右锁紧机构5相向移动,锁紧机构5中锁紧螺栓502在螺纹套501内螺旋左右移动,从而对锁紧螺栓502漏出长度进行调节,满足盲孔插入使用,使液压立柱活柱头外表面与竖板3贴合,后续相同液压立柱则无需调节,左右锁紧螺栓502配合竖板3将液压立柱活柱头左右侧面夹持固定,再通过左右第二驱动机构7带动前后弧形限位板8前后相向移动,使前后弧形限位板8对液压立柱的前后侧面进行限位,后续吊装相同规格的液压立柱则无需调节弧形限位板8,再通过吊装环13与吊装设备连接,吊装环13通过连接杆11将吊装块9吊起,吊装块9通过矩形架1将竖板3吊起,达到对液压立柱进行吊装的效果,解决液压立柱活柱头在盲孔状态下,吊装稳定,提高吊装效率,降低吊装安全风险,其结构简单、设计合理,操作方便,能够满足多种规格的液压立柱吊装使用。When in use, the handle 202 in the first drive mechanism 2 is used to make the manual linear module 201 screw rods set in the left and right mirror images rotate synchronously, so that the manual linear module 201 slide table drives the left and right vertical plates 3 to move toward each other, thereby making the left and right locking mechanisms 5 move toward each other, and the locking bolt 502 in the locking mechanism 5 spirally moves left and right in the threaded sleeve 501, so as to adjust the leakage length of the locking bolt 502 to meet the blind hole insertion use, so that the outer surface of the hydraulic column active column head is in contact with the vertical plate 3, and the subsequent same hydraulic columns do not need to be adjusted, and the left and right locking bolts 502 cooperate with the vertical plate 3 to clamp and fix the left and right sides of the hydraulic column active column head, and then through the left and right second The driving mechanism 7 drives the front and rear arc-shaped limit plates 8 to move toward each other front and back, so that the front and rear arc-shaped limit plates 8 limit the front and rear sides of the hydraulic column. There is no need to adjust the arc-shaped limit plates 8 for subsequent lifting of hydraulic columns of the same specifications. Then, it is connected to the lifting equipment through the lifting ring 13. The lifting ring 13 lifts the lifting block 9 through the connecting rod 11, and the lifting block 9 lifts the vertical plate 3 through the rectangular frame 1, so as to achieve the effect of lifting the hydraulic column, solve the problem of the movable column head of the hydraulic column in the blind hole state, and ensure the lifting stability, improve the lifting efficiency, and reduce the safety risk of lifting. It has a simple structure, reasonable design, and convenient operation, and can meet the lifting use of hydraulic columns of various specifications.
综上所述,该液压立柱吊装装置,解决液压立柱活柱头在盲孔状态下,吊装稳定,提高吊装效率,降低吊装安全风险,其结构简单、设计合理,操作方便,能够满足多种规格的液压立柱吊装使用。In summary, the hydraulic column lifting device solves the problem of stable lifting when the movable column head of the hydraulic column is in a blind hole state, improves lifting efficiency, and reduces lifting safety risks. It has a simple structure, reasonable design, and easy operation, and can meet the lifting use of hydraulic columns of various specifications.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420557731.5U CN221916986U (en) | 2024-03-21 | 2024-03-21 | A hydraulic column lifting device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420557731.5U CN221916986U (en) | 2024-03-21 | 2024-03-21 | A hydraulic column lifting device |
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