CN221916736U - Active feeding device for superfine polyester FDY fully drawn yarn - Google Patents
Active feeding device for superfine polyester FDY fully drawn yarn Download PDFInfo
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- CN221916736U CN221916736U CN202420915215.5U CN202420915215U CN221916736U CN 221916736 U CN221916736 U CN 221916736U CN 202420915215 U CN202420915215 U CN 202420915215U CN 221916736 U CN221916736 U CN 221916736U
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- 229920000728 polyester Polymers 0.000 title claims abstract description 38
- 238000009434 installation Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 230000036316 preload Effects 0.000 claims description 24
- 229920004934 Dacron® Polymers 0.000 abstract 4
- 239000005020 polyethylene terephthalate Substances 0.000 abstract 4
- 239000000463 material Substances 0.000 abstract 1
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 239000004753 textile Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及涤纶丝技术领域，具体为一种超细涤纶FDY全拉伸丝的主动送料装置。The utility model relates to the technical field of polyester yarns, in particular to an active feeding device for ultra-fine polyester FDY fully drawn yarns.
背景技术Background Art
根据专利授权公告号CN 218465181 U一种涤纶丝用送料装置，通过设置送料底座和送料机构，包括送料底座，所述送料底座的内部设置有送料机构，所述送料底座的外壁且在送料机构的两侧均安装有伺服电机，所述送料底座的底部安装有蓄电池，所述送料底座的外壁安装有微型控制器；所述送料机构包括转动连接在送料底座内部的转轴，所述转轴的顶部和底部均安装有放置架，所述放置架内部中心处的两侧均滑动连接有限位杆，所述限位杆的外壁转动连接有送料辊，所述限位杆的顶部和底部均安装有连接板。According to patent authorization announcement number CN 218465181 U, a feeding device for polyester yarn is provided, which includes a feeding base and a feeding mechanism, wherein the feeding base is provided with a feeding mechanism inside, a servo motor is installed on the outer wall of the feeding base and on both sides of the feeding mechanism, a battery is installed at the bottom of the feeding base, and a microcontroller is installed on the outer wall of the feeding base; the feeding mechanism includes a rotating shaft rotatably connected to the inside of the feeding base, a placing rack is installed on the top and bottom of the rotating shaft, both sides of the center of the placing rack are slidably connected to a limiting rod, the outer wall of the limiting rod is rotatably connected to a feeding roller, and a connecting plate is installed on the top and bottom of the limiting rod.
现有的涤纶丝用送料装置，例如上述实用新型中，送料时，仅依靠纺织机通过拉力将转轴下方送料辊上的涤纶丝拉入纺织机中，很难控送料过程中涤纶丝张紧力的大小，张紧力过大或者过小都会影响生产质量。Existing feeding devices for polyester yarns, such as the above-mentioned utility model, only rely on the pulling force of the textile machine to pull the polyester yarn on the feeding roller below the rotating shaft into the textile machine during feeding. It is difficult to control the tension of the polyester yarn during the feeding process. Too much or too little tension will affect the production quality.
实用新型内容Utility Model Content
针对现有技术的不足，本实用新型提供了一种超细涤纶FDY全拉伸丝的主动送料装置，解决了现有的涤纶丝用送料装置，送料时，仅依靠纺织机通过拉力将转轴下方送料辊上的涤纶丝拉入纺织机中，很难控送料过程中涤纶丝张紧力的大小，张紧力过大或者过小都会影响生产质量的问题。In view of the shortcomings of the prior art, the utility model provides an active feeding device for ultra-fine polyester FDY fully stretched yarn, which solves the problem that the existing feeding device for polyester yarn only relies on the pulling force of the textile machine to pull the polyester yarn on the feeding roller below the rotating shaft into the textile machine during feeding, and it is difficult to control the tension of the polyester yarn during the feeding process. Too much or too little tension will affect the production quality.
为实现以上目的，本实用新型通过以下技术方案予以实现：一种超细涤纶FDY全拉伸丝的主动送料装置，包括安装箱，所述安装箱的顶部贯穿开设有活动孔，所述安装箱内部活动设置有承载板，所述承载板顶部的两侧均固定连接有支撑板，两个所述支撑板之间设置有送料辊，所述支撑板的一侧固定连接有驱动电机，所述驱动电机的输出端与送料辊相连接，所述承载板与安装箱之间设置有用于控制涤纶丝张紧力的调节机构，所述调节机构与驱动电机电线连接。To achieve the above purpose, the utility model is implemented through the following technical solutions: an active feeding device for ultrafine polyester FDY fully stretched yarn, comprising an installation box, a movable hole is opened through the top of the installation box, a bearing plate is movably arranged inside the installation box, support plates are fixedly connected to both sides of the top of the bearing plate, a feeding roller is arranged between the two support plates, a driving motor is fixedly connected to one side of the support plate, the output end of the driving motor is connected to the feeding roller, an adjustment mechanism for controlling the tension of the polyester yarn is arranged between the bearing plate and the installation box, and the adjustment mechanism is connected to the driving motor wire.
优选的，所述调节机构包括顶杆，所述顶杆的一端与承载板的一侧固定连接，所述安装箱的内部设置有控制开关，所述控制开关与驱动电机通过导线电线连接，所述顶杆的表面固定连接有限位板。Preferably, the adjustment mechanism includes a push rod, one end of which is fixedly connected to one side of the supporting plate, a control switch is provided inside the installation box, the control switch is connected to the driving motor through wires, and a limiting plate is fixedly connected to the surface of the push rod.
优选的，所述限位板的一侧且位于顶杆的表面固定连接有预紧弹簧，所述预紧弹簧远离限位板的一端与安装箱之间设置有用于调节预紧弹簧预紧力的调节组件。Preferably, a preload spring is fixedly connected to one side of the limit plate and on the surface of the push rod, and an adjustment component for adjusting the preload force of the preload spring is provided between one end of the preload spring away from the limit plate and the installation box.
优选的，所述调节组件包括调节筒，所述调节筒与安装箱的内壁转动连接，所述调节筒的内壁螺纹连接有活动筒，所述活动筒的一端固定连接有调节板，所述调节板与安装箱的内壁滑动连接。Preferably, the adjustment assembly includes an adjustment cylinder, which is rotatably connected to the inner wall of the installation box, a movable cylinder is threadedly connected to the inner wall of the adjustment cylinder, one end of the movable cylinder is fixedly connected to an adjustment plate, and the adjustment plate is slidably connected to the inner wall of the installation box.
优选的，所述安装箱的表面转动连接有调节杆，所述调节杆位于安装箱内部的一端固定连接有锥齿轮，所述调节筒的表面固定连接有与锥齿轮相适配的锥齿圈。Preferably, an adjusting rod is rotatably connected to the surface of the installation box, one end of the adjusting rod located inside the installation box is fixedly connected to a bevel gear, and a bevel gear ring matched with the bevel gear is fixedly connected to the surface of the adjustment cylinder.
优选的，所述承载板的两侧均通过转轴转动连接有承载轮，所述承载轮与安装箱内壁的底部滚动连接。Preferably, both sides of the carrying plate are rotatably connected with carrying wheels via a rotating shaft, and the carrying wheels are rollingly connected to the bottom of the inner wall of the installation box.
有益效果Beneficial Effects
本实用新型提供了一种超细涤纶FDY全拉伸丝的主动送料装置。与现有技术相比具备以下有益效果：The utility model provides an active feeding device for ultra-fine polyester FDY fully drawn yarn. Compared with the prior art, it has the following beneficial effects:
(1)、该超细涤纶FDY全拉伸丝的主动送料装置，通过调节机构包括顶杆，顶杆的一端与承载板的一侧固定连接，安装箱的内部设置有控制开关，控制开关与驱动电机通过导线电线连接，顶杆的表面固定连接有限位板，限位板的一侧且位于顶杆的表面固定连接有预紧弹簧，预紧弹簧远离限位板的一端与安装箱之间设置有用于调节预紧弹簧预紧力的调节组件，通过调节机构的设置，当涤纶丝受到的拉力超出设定值时，顶杆触发控制开关，控制开关工作控制驱动电机加速旋转带动送料辊旋转，减少涤纶丝受到的拉力，使涤纶丝的张紧力始终保持在合理范围内，进而提升生产质量。(1) The active feeding device of the ultra-fine polyester FDY fully stretched yarn includes a push rod through an adjusting mechanism, one end of the push rod is fixedly connected to one side of the bearing plate, a control switch is arranged inside the installation box, the control switch is connected to the driving motor through a wire, the surface of the push rod is fixedly connected to a limit plate, a preload spring is fixedly connected to one side of the limit plate and located on the surface of the push rod, an adjusting component for adjusting the preload force of the preload spring is arranged between the end of the preload spring away from the limit plate and the installation box, through the setting of the adjusting mechanism, when the tension on the polyester yarn exceeds the set value, the push rod triggers the control switch, and the control switch controls the driving motor to accelerate the rotation to drive the feeding roller to rotate, thereby reducing the tension on the polyester yarn, so that the tension of the polyester yarn is always kept within a reasonable range, thereby improving the production quality.
(2)、该超细涤纶FDY全拉伸丝的主动送料装置，通过调节组件包括调节筒，调节筒与安装箱的内壁转动连接，调节筒的内壁螺纹连接有活动筒，活动筒的一端固定连接有调节板，调节板与安装箱的内壁滑动连接，安装箱的表面转动连接有调节杆，调节杆位于安装箱内部的一端固定连接有锥齿轮，调节筒的表面固定连接有与锥齿轮相适配的锥齿圈，通过调节组件的设置，转动调节手轮通过调节杆带动锥齿轮旋转，进而通过啮合作用带动锥齿圈和调节筒一起旋转，调节筒转动通过活动筒推动调节板运动改变预紧弹簧的预紧力，满足不同的加工需求。(2) The active feeding device of the ultra-fine polyester FDY fully stretched yarn includes an adjusting cylinder through an adjusting component. The adjusting cylinder is rotatably connected to the inner wall of the installation box. The inner wall of the adjusting cylinder is threadedly connected to a movable cylinder. One end of the movable cylinder is fixedly connected to an adjusting plate. The adjusting plate is slidably connected to the inner wall of the installation box. The surface of the installation box is rotatably connected to an adjusting rod. One end of the adjusting rod located inside the installation box is fixedly connected to a bevel gear. The surface of the adjusting cylinder is fixedly connected to a bevel gear ring matched with the bevel gear. Through the setting of the adjusting component, the adjusting hand wheel is rotated to drive the bevel gear to rotate through the adjusting rod, and then the bevel gear ring and the adjusting cylinder are driven to rotate together through the meshing action. The rotation of the adjusting cylinder drives the adjusting plate to move through the movable cylinder to change the preload force of the preload spring to meet different processing requirements.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构的立体图；FIG1 is a perspective view of the structure of the utility model;
图2为本实用新型结构的剖视图；Figure 2 is a cross-sectional view of the structure of the utility model;
图3为本实用新型图2中A处的局部放大图；FIG3 is a partial enlarged view of point A in FIG2 of the present utility model;
图4为本实用新型调节组件的剖视图。FIG. 4 is a cross-sectional view of the adjustment assembly of the present invention.
图中：1安装箱、2活动孔、3承载板、4支撑板、5调节机构、51顶杆、52控制开关、53限位板、54预紧弹簧、55调节组件、551调节筒、552活动筒、553调节板、554调节杆、555锥齿轮、556锥齿圈、6送料辊、7驱动电机、8承载轮。In the figure: 1 installation box, 2 movable hole, 3 bearing plate, 4 support plate, 5 adjustment mechanism, 51 push rod, 52 control switch, 53 limit plate, 54 preload spring, 55 adjustment assembly, 551 adjustment cylinder, 552 movable cylinder, 553 adjustment plate, 554 adjustment rod, 555 bevel gear, 556 bevel gear ring, 6 feeding roller, 7 drive motor, 8 bearing wheel.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
本实用新型提供两种技术方案：The utility model provides two technical solutions:
图1-4示出了第一种实施方式：一种超细涤纶FDY全拉伸丝的主动送料装置，包括安装箱1，安装箱1的顶部贯穿开设有活动孔2，安装箱1内部活动设置有承载板3，承载板3的两侧均通过转轴转动连接有承载轮8，承载轮8与安装箱1内壁的底部滚动连接，承载板3顶部的两侧均固定连接有支撑板4，两个支撑板4之间设置有送料辊6，支撑板4的一侧固定连接有驱动电机7，驱动电机77为变频电机，通过导线与控制系统及电源连接，驱动电机7的输出端与送料辊6相连接，承载板3与安装箱1之间设置有用于控制涤纶丝张紧力的调节机构5，调节机构5与驱动电机7电线连接，调节机构5包括顶杆51，顶杆51的一端与承载板3的一侧固定连接，安装箱1的内部设置有控制开关52，控制开关52与驱动电机7通过导线电线连接，顶杆51的表面固定连接有限位板53，限位板53的一侧且位于顶杆51的表面固定连接有预紧弹簧54，预紧弹簧54远离限位板53的一端与安装箱1之间设置有用于调节预紧弹簧54预紧力的调节组件55。Figures 1-4 show a first embodiment: an active feeding device for ultrafine polyester FDY fully stretched yarn, comprising an installation box 1, a movable hole 2 is opened through the top of the installation box 1, a bearing plate 3 is movably arranged inside the installation box 1, both sides of the bearing plate 3 are rotatably connected to bearing wheels 8 through a rotating shaft, the bearing wheels 8 are rollingly connected to the bottom of the inner wall of the installation box 1, both sides of the top of the bearing plate 3 are fixedly connected to support plates 4, a feeding roller 6 is arranged between the two support plates 4, one side of the support plate 4 is fixedly connected to a drive motor 7, the drive motor 77 is a variable frequency motor, connected to the control system and the power supply through a wire, and the output end of the drive motor 7 is connected to the feeding roller 6 A regulating mechanism 5 for controlling the tensioning force of the polyester yarn is provided between the bearing plate 3 and the installation box 1. The regulating mechanism 5 is connected to the driving motor 7 by wires. The regulating mechanism 5 includes a push rod 51. One end of the push rod 51 is fixedly connected to one side of the bearing plate 3. A control switch 52 is provided inside the installation box 1. The control switch 52 is connected to the driving motor 7 by wires. A limiting plate 53 is fixedly connected to the surface of the push rod 51. A preload spring 54 is fixedly connected to one side of the limiting plate 53 and located on the surface of the push rod 51. An regulating component 55 for adjusting the preload force of the preload spring 54 is provided between the end of the preload spring 54 away from the limiting plate 53 and the installation box 1.
通过调节机构5的设置，当涤纶丝受到的拉力超出设定值时，顶杆51触发控制开关52，控制开关52工作控制驱动电机7加速旋转带动送料辊6旋转，减少涤纶丝受到的拉力，使涤纶丝的张紧力始终保持在合理范围内，进而提升生产质量。Through the setting of the adjustment mechanism 5, when the tension on the polyester yarn exceeds the set value, the top rod 51 triggers the control switch 52, and the control switch 52 controls the driving motor 7 to accelerate the rotation to drive the feed roller 6 to rotate, thereby reducing the tension on the polyester yarn and keeping the tension of the polyester yarn within a reasonable range, thereby improving the production quality.
图3和4示出了第二种实施方式，与第一种实施方式的主要区别在于：调节组件55包括调节筒551，调节筒551与安装箱1的内壁转动连接，调节筒551的内壁螺纹连接有活动筒552，活动筒552的一端固定连接有调节板553，调节板553与安装箱1的内壁滑动连接，安装箱1的表面转动连接有调节杆554，调节杆554位于安装箱1内部的一端固定连接有锥齿轮555，调节筒551的表面固定连接有与锥齿轮555相适配的锥齿圈556。Figures 3 and 4 show a second embodiment, which mainly differs from the first embodiment in that the adjustment component 55 includes an adjustment cylinder 551, which is rotatably connected to the inner wall of the installation box 1, and a movable cylinder 552 is threadedly connected to the inner wall of the adjustment cylinder 551, and an adjustment plate 553 is fixedly connected to one end of the movable cylinder 552, and the adjustment plate 553 is slidably connected to the inner wall of the installation box 1, and an adjustment rod 554 is rotatably connected to the surface of the installation box 1, and a bevel gear 555 is fixedly connected to one end of the adjustment rod 554 located inside the installation box 1, and a bevel gear ring 556 matched with the bevel gear 555 is fixedly connected to the surface of the adjustment cylinder 551.
通过调节组件55的设置，转动调节手轮通过调节杆554带动锥齿轮555旋转，进而通过啮合作用带动锥齿圈556和调节筒551一起旋转，调节筒551转动通过活动筒552推动调节板553运动改变预紧弹簧54的预紧力，满足不同的加工需求。Through the setting of the adjustment component 55, the adjustment hand wheel is turned to drive the bevel gear 555 to rotate through the adjustment rod 554, and then the bevel gear ring 556 and the adjustment cylinder 551 are driven to rotate together through the meshing action. The adjustment cylinder 551 rotates through the movable cylinder 552 to push the adjustment plate 553 to move, thereby changing the preload force of the preload spring 54 to meet different processing requirements.
使用时，将送料辊6表面的涤纶丝拉出并送入纺织机中，纺织机工作过程中，涤纶丝受到的拉力增大时，涤纶丝通过送料辊6、支撑板4带动承载板3滑动，承载板3滑动通过顶杆51和限位板53压缩预紧弹簧54，当涤纶丝受到的拉力超出设定值时，顶杆51触发控制开关52，控制开关52工作控制驱动电机7加速旋转带动送料辊6旋转，减少涤纶丝受到的拉力，当涤纶丝受到的拉力过小时，另一侧的控制开关52被触发控制驱动电机7减速旋转，需要调节控制开关52动作的阈值时，转动调节手轮通过调节杆554带动锥齿轮555旋转，进而通过啮合作用带动锥齿圈556和调节筒551一起旋转，调节筒551转动通过活动筒552推动调节板553运动改变预紧弹簧54的预紧力。When in use, the polyester yarn on the surface of the feed roller 6 is pulled out and fed into the textile machine. During the operation of the textile machine, when the tension on the polyester yarn increases, the polyester yarn drives the supporting plate 3 to slide through the feed roller 6 and the support plate 4, and the supporting plate 3 slides through the push rod 51 and the limit plate 53 to compress the preload spring 54. When the tension on the polyester yarn exceeds the set value, the push rod 51 triggers the control switch 52, and the control switch 52 works to control the drive motor 7 to accelerate the rotation and drive the feed roller 6 to rotate, thereby reducing the tension on the polyester yarn. When the tension on the polyester yarn is too small, the control switch 52 on the other side is triggered to control the drive motor 7 to decelerate the rotation. When it is necessary to adjust the threshold value of the control switch 52, the adjusting hand wheel is turned to drive the bevel gear 555 to rotate through the adjusting rod 554, and then the bevel gear ring 556 and the adjusting cylinder 551 are driven to rotate together through the meshing action. The adjusting cylinder 551 rotates through the movable cylinder 552 to push the adjusting plate 553 to move and change the preload force of the preload spring 54.
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN202420915215.5U CN221916736U (en) | 2024-04-29 | 2024-04-29 | Active feeding device for superfine polyester FDY fully drawn yarn |
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| CN202420915215.5U CN221916736U (en) | 2024-04-29 | 2024-04-29 | Active feeding device for superfine polyester FDY fully drawn yarn |
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