CN221916639U - Active material collecting and releasing device for flexographic printing machine - Google Patents
Active material collecting and releasing device for flexographic printing machine Download PDFInfo
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- 239000000463 material Substances 0.000 claims abstract description 40
- 238000005096 rolling process Methods 0.000 claims abstract description 36
- 238000001816 cooling Methods 0.000 claims abstract description 24
- 238000004804 winding Methods 0.000 claims description 127
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 12
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Abstract
Description
技术领域Technical Field
本实用新型涉及柔版印刷机技术领域,具体为一种柔版印刷机用主动收放料装置。The utility model relates to the technical field of flexographic printing machines, in particular to an active material collecting and releasing device for flexographic printing machines.
背景技术Background Art
在印刷放卷装置中有两种模式:主动放卷、被动放卷;在印刷收卷装置中有两种模式:中心收卷、摩擦收卷。其中主动放卷:是指用电机驱动料卷通过张力传感器或者浮动辊来保证和牵引装置之间的张力的一种放卷模式。被动放卷:是指用磁粉制动器或者气动制动器来控制料卷,在通过张力传感器和牵引装置之间的张力的一种放卷模式。其中中心收卷:是指用电机驱动通气涨轴来进行材料的收取,通过张力传感器或者浮动辊来保证和牵引装置之间的张力的一种收卷模式。摩擦收卷:是指用电机驱动摩擦辊和气涨轴之间产生摩擦力来进行材料的收取,通过张力传感器或者浮动辊来保证和牵引装置之间的张力的一种收卷模式。There are two modes in the printing unwinding device: active unwinding and passive unwinding; there are two modes in the printing rewinding device: center rewinding and friction rewinding. Active unwinding refers to an unwinding mode in which a motor drives the material roll through a tension sensor or a floating roller to ensure the tension between the material roll and the traction device. Passive unwinding refers to an unwinding mode in which a magnetic powder brake or a pneumatic brake is used to control the material roll, and the tension between the material roll and the traction device is ensured through a tension sensor or a floating roller. Center rewinding refers to a rewinding mode in which a motor drives the air expansion shaft to collect the material, and the tension between the material roll and the traction device is ensured through a tension sensor or a floating roller. Friction rewinding refers to a rewinding mode in which a motor drives the friction roller and the air expansion shaft to generate friction to collect the material, and the tension between the material roll and the traction device is ensured through a tension sensor or a floating roller.
现有技术的缺陷和不足:Defects and shortcomings of the existing technology:
被动放卷:缺点料卷直径大或者重量大的时候,磁粉制动器或者气动制动器控制不住料卷,导致张力波动较大。Passive unwinding: Disadvantages: When the diameter of the material roll is large or the weight is heavy, the magnetic powder brake or pneumatic brake cannot control the material roll, resulting in large tension fluctuations.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种柔版印刷机用主动收放料装置,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide an active material collecting and releasing device for a flexographic printing machine to solve the problems raised in the above background technology.
为了解决上述技术问题,本实用新型提供如下技术方案:一种柔版印刷机用主动收放料装置,包括收卷架和放卷架,所述收卷架上设有收卷压辊机构、收卷浮动辊机构和水冷牵引机构,所述放卷架上设有放卷浮动辊机构、放卷牵引机构和放卷气涨轴机构,所述收卷浮动辊机构与放卷浮动辊机构结构相同,所述收卷浮动辊机构包括浮动辊摆臂轴、浮动过辊、浮动辊摆臂和第三气缸,所述浮动辊摆臂轴与收卷架转动连接,两个浮动辊摆臂分别与浮动辊摆臂轴固定连接,所述浮动过辊两端分别与两个浮动辊摆臂转动连接,所述第三气缸输出端与一个浮动辊摆臂轴外壁转动连接。In order to solve the above technical problems, the utility model provides the following technical solutions: an active material winding and unwinding device for a flexographic printing machine, comprising a winding frame and an unwinding frame, the winding frame is provided with a winding pressure roller mechanism, a winding floating roller mechanism and a water-cooled traction mechanism, the unwinding frame is provided with an unwinding floating roller mechanism, an unwinding traction mechanism and an unwinding air expansion shaft mechanism, the winding floating roller mechanism has the same structure as the unwinding floating roller mechanism, the winding floating roller mechanism comprises a floating roller swing arm shaft, a floating roller, a floating roller swing arm and a third cylinder, the floating roller swing arm shaft is rotatably connected to the winding frame, two floating roller swing arms are respectively fixedly connected to the floating roller swing arm shaft, the two ends of the floating roller are respectively rotatably connected to the two floating roller swing arms, and the output end of the third cylinder is rotatably connected to the outer wall of a floating roller swing arm shaft.
进一步的,所述收卷浮动辊机构还包括限位架、限位块、浮动辊轴承体、配重轴、第一鱼眼接头、浮动辊轴和浮动摆臂固定销轴,所述第三气缸输出端通过第一鱼眼接头与浮动辊摆臂轴外壁转动连接,所述浮动辊轴承体分别套设于浮动辊摆臂轴两端,所述浮动辊轴承体与收卷架固定连接,所述浮动过辊两端分别浮动辊轴与浮动辊摆臂转动连接,所述配重轴设于两个浮动辊摆臂之间,所述配重轴设于浮动辊摆臂远离浮动过辊一端,所述限位架设于一个浮动辊摆臂外侧,所述限位架与放卷架固定连接,两个限位块对称设于限位架两侧,且浮动辊摆臂设于两个限位块之间,所述第三气缸通过浮动摆臂固定销轴与收卷架转动连接。Furthermore, the winding floating roller mechanism also includes a limit frame, a limit block, a floating roller bearing body, a counterweight shaft, a first fisheye joint, a floating roller shaft and a floating swing arm fixed pin shaft, the output end of the third cylinder is rotatably connected to the outer wall of the floating roller swing arm shaft through the first fisheye joint, the floating roller bearing bodies are respectively sleeved on both ends of the floating roller swing arm shaft, the floating roller bearing body is fixedly connected to the winding frame, the floating roller shafts at both ends of the floating roller are rotatably connected to the floating roller swing arm, the counterweight shaft is arranged between the two floating roller swing arms, the counterweight shaft is arranged at the end of the floating roller swing arm away from the floating roller, the limit frame is arranged on the outside of a floating roller swing arm, the limit frame is fixedly connected to the unwinding frame, the two limit blocks are symmetrically arranged on both sides of the limit frame, and the floating roller swing arm is arranged between the two limit blocks, and the third cylinder is rotatably connected to the winding frame through the floating swing arm fixed pin shaft.
进一步的,所述放卷气涨轴机构包括放卷墙板、收放卷气涨轴支座、气涨轴、放卷底座、第一气缸、收放卷齿轮箱体、收放卷连接箱体、中介齿轮、传递齿轮、第二气缸、收放卷齿轮安装轴座和第一伺服电机,所述收放卷气涨轴支座,所述气涨轴两端分别与放卷墙板转动连接,所述收放卷气涨轴支座分别套设于气涨轴两端,且第一气缸设于收放卷气涨轴支座外壁一侧,所述收放卷齿轮箱体套设于气涨轴一端外壁,所述收放卷连接箱体设于收放卷齿轮箱体外壁,所述第二气缸设于收放卷连接箱体外壁,所述传递齿轮通过中介齿轮与收放卷齿轮箱体啮合,所述第一伺服电机输出端通过传动带与传递齿轮连接,所述传递齿轮转动套设于收放卷齿轮安装轴座外壁。Furthermore, the unwinding air expansion shaft mechanism includes an unwinding wall panel, a rewinding and unwinding air expansion shaft support, an air expansion shaft, an unwinding base, a first cylinder, a rewinding and unwinding gear box, a rewinding and unwinding connecting box, an intermediate gear, a transmission gear, a second cylinder, a rewinding and unwinding gear mounting shaft seat and a first servo motor, the rewinding and unwinding air expansion shaft support, two ends of the air expansion shaft are respectively rotatably connected to the unwinding wall panel, the rewinding and unwinding air expansion shaft support is respectively sleeved on two ends of the air expansion shaft, and the first cylinder is arranged on one side of the outer wall of the rewinding and unwinding air expansion shaft support, the rewinding and unwinding gear box is sleeved on the outer wall of one end of the air expansion shaft, the rewinding and unwinding connecting box is arranged on the outer wall of the rewinding and unwinding gear box, the second cylinder is arranged on the outer wall of the rewinding and unwinding connecting box, the transmission gear is meshed with the rewinding and unwinding gear box through the intermediate gear, the output end of the first servo motor is connected with the transmission gear through a transmission belt, and the transmission gear is rotatably sleeved on the outer wall of the rewinding and unwinding gear mounting shaft seat.
进一步的,所述放卷牵引机构包括压臂固定销轴、第四气缸、第二鱼眼接头、第一牵引胶辊、放卷牵引辊、第一牵引压臂、第一压臂安装座和放卷牵引带轮,所述第一牵引胶辊和放卷牵引辊相互平行,所述第一牵引胶辊两端分别与两个第一牵引压臂转动连接,所述第一牵引压臂外壁中心通过第一压臂安装座与放卷架转动连接,所述第四气缸一端通过第二鱼眼接头与第一牵引压臂转动连接,所述第四气缸另一端通过压臂固定销轴与放卷架转动连接;所述放卷牵引辊两端均分别与放卷架转动连接。Furthermore, the unwinding traction mechanism includes a pressure arm fixing pin, a fourth cylinder, a second fisheye joint, a first traction rubber roller, an unwinding traction roller, a first traction pressure arm, a first pressure arm mounting seat and an unwinding traction pulley, the first traction rubber roller and the unwinding traction roller are parallel to each other, the two ends of the first traction rubber roller are respectively rotatably connected to the two first traction pressure arms, the center of the outer wall of the first traction pressure arm is rotatably connected to the unwinding frame through the first pressure arm mounting seat, one end of the fourth cylinder is rotatably connected to the first traction pressure arm through the second fisheye joint, and the other end of the fourth cylinder is rotatably connected to the unwinding frame through the pressure arm fixing pin; both ends of the unwinding traction roller are respectively rotatably connected to the unwinding frame.
进一步的,所述收卷压辊机构包括收卷底座、压辊固定销轴、第五气缸、第二伺服电机、收卷墙板、导辊、收卷压辊安装架、压辊、导轨和气涨轴装置,所述第二伺服电机和收卷墙板均设于收卷底座顶部,所述收卷压辊安装架通过导轨与收卷墙板滑动连接,所述导辊和压辊均分别与收卷压辊安装架转动连接,所述第五气缸输出端与收卷压辊安装架固定连接,所述第五气缸通过收卷架固定连接,所述气涨轴装置与放卷气涨轴机构结构相同。Furthermore, the winding roller mechanism includes a winding base, a pressure roller fixing pin, a fifth cylinder, a second servo motor, a winding wall panel, a guide roller, a winding pressure roller mounting frame, a pressure roller, a guide rail and an air expansion shaft device, the second servo motor and the winding wall panel are both arranged on the top of the winding base, the winding pressure roller mounting frame is slidably connected to the winding wall panel through the guide rail, the guide roller and the pressure roller are respectively rotatably connected to the winding pressure roller mounting frame, the output end of the fifth cylinder is fixedly connected to the winding pressure roller mounting frame, the fifth cylinder is fixedly connected through the winding frame, and the air expansion shaft device has the same structure as the unwinding air expansion shaft mechanism.
进一步的,所述水冷牵引机构包括第一水冷牵引辊、牵引轴承体、第二水冷牵引辊、第六气缸、第二压臂安装座、带凸台轴承、第二牵引胶辊、第二牵引压臂、第二水冷牵引辊齿轮、第一水冷牵引辊齿轮、水冷辊带轮和第三伺服电机,所述第二水冷牵引辊设于第一水冷牵引辊和第二牵引胶辊之间,所述第一水冷牵引辊和第二水冷牵引辊两端均分别通过牵引轴承体与收卷架转动连接,两个所述第二牵引压臂外壁中心均分别通过第二压臂安装座与收卷架转动连接,所述第二牵引胶辊两端均分别通过带凸台轴承与两个第二牵引压臂转动连接,所述第六气缸一端与第二牵引压臂外壁转动连接,所述第六气缸另一端与收卷架转动连接,所述第一水冷牵引辊齿轮和水冷辊带轮均套设于第一水冷牵引辊一端,所述第二水冷牵引辊齿轮套设于第二水冷牵引辊外壁,所述第一水冷牵引辊齿轮与第二水冷牵引辊齿轮相互啮合,所述第三伺服电机输出端通过传动带与水冷辊带轮连接。Furthermore, the water-cooled traction mechanism includes a first water-cooled traction roller, a traction bearing body, a second water-cooled traction roller, a sixth cylinder, a second pressure arm mounting seat, a boss bearing, a second traction rubber roller, a second traction pressure arm, a second water-cooled traction roller gear, a first water-cooled traction roller gear, a water-cooled roller pulley and a third servo motor, the second water-cooled traction roller is arranged between the first water-cooled traction roller and the second traction rubber roller, both ends of the first water-cooled traction roller and the second water-cooled traction roller are rotatably connected to the winding frame through the traction bearing body, and the centers of the outer walls of the two second traction pressure arms are respectively connected through the second pressure arms The mounting seat is rotatably connected to the winding frame, both ends of the second traction rubber roller are rotatably connected to the two second traction pressure arms through bearings with bosses respectively, one end of the sixth cylinder is rotatably connected to the outer wall of the second traction pressure arm, and the other end of the sixth cylinder is rotatably connected to the winding frame, the first water-cooled traction roller gear and the water-cooled roller pulley are both sleeved on one end of the first water-cooled traction roller, the second water-cooled traction roller gear is sleeved on the outer wall of the second water-cooled traction roller, the first water-cooled traction roller gear and the second water-cooled traction roller gear are meshed with each other, and the output end of the third servo motor is connected to the water-cooled roller pulley through a transmission belt.
进一步的,所述收卷架还包括收卷副墙板、检测组机构、收卷主墙板机构和收卷底机构,所述收卷副墙板和收卷主墙板机构均设于收卷底机构顶部,所述收卷副墙板设于收卷主墙板机构一侧,所述检测组机构设于收卷副墙板和收卷主墙板机构之间;所述放卷架还包括放卷辊系、放卷动力机构和放卷墙板机构,所述放卷动力机构设于放卷墙板机构外壁,所述放卷辊系设于放卷墙板机构内侧。Furthermore, the winding rack also includes a winding auxiliary wall panel, a detection group mechanism, a winding main wall panel mechanism and a winding bottom mechanism, the winding auxiliary wall panel and the winding main wall panel mechanism are both arranged on the top of the winding bottom mechanism, the winding auxiliary wall panel is arranged on one side of the winding main wall panel mechanism, and the detection group mechanism is arranged between the winding auxiliary wall panel and the winding main wall panel mechanism; the unwinding rack also includes an unwinding roller system, an unwinding power mechanism and an unwinding wall panel mechanism, the unwinding power mechanism is arranged on the outer wall of the unwinding wall panel mechanism, and the unwinding roller system is arranged on the inner side of the unwinding wall panel mechanism.
进一步的,所述水冷牵引机构设于收卷浮动辊机构下方,且水冷牵引机构设于收卷压辊机构一侧,所述放卷浮动辊机构设于放卷牵引机构上方。Furthermore, the water-cooled traction mechanism is arranged below the winding floating roller mechanism, and the water-cooled traction mechanism is arranged on one side of the winding pressing roller mechanism, and the unwinding floating roller mechanism is arranged above the unwinding traction mechanism.
与现有技术相比,本实用新型所达到的有益效果是:Compared with the prior art, the beneficial effects achieved by the utility model are:
1、本实用新型通过设置收卷压辊机构、收卷浮动辊机构、水冷牵引机构、放卷浮动辊机构、放卷牵引机构和放卷气涨轴机构,收卷浮动辊机构包括浮动辊摆臂轴、浮动过辊、浮动辊摆臂和第三气缸,收卷压辊机构对卷材进行收卷处理并使用压辊对卷材进行滚动压持处理,保证卷材收卷时的稳定性;收卷浮动辊机构对卷材收卷时进行浮动调整处理,可有效对卷材的收卷张力进行调整;水冷牵引机构对收卷的卷材进行水冷牵引处理,可有效在对卷材牵引过程中对卷材进行水冷降温处理;放卷浮动辊机构对卷材放卷时进行浮动调整处理,可有效对卷材的放卷张力进行调整;放卷牵引机构对放卷的卷材进行水冷牵引处理,可有效保证卷材放卷时的稳定性;放卷气涨轴机构通过气涨轴对放卷材料进行快速装卸更换,操作方便快捷;主动收放卷机构,使得整个设备印刷质量、生产效率大大提高,而且张力控制和反馈实现了自动化,既节省了时间又降低了操作难度。1. The utility model is provided with a winding pressure roller mechanism, a winding floating roller mechanism, a water-cooled traction mechanism, an unwinding floating roller mechanism, an unwinding traction mechanism and an unwinding air expansion shaft mechanism. The winding floating roller mechanism includes a floating roller swing arm shaft, a floating roller, a floating roller swing arm and a third cylinder. The winding pressure roller mechanism winds the coil and uses the pressure roller to roll and hold the coil to ensure the stability of the coil when winding. The winding floating roller mechanism performs floating adjustment processing on the coil when winding, and can effectively adjust the winding tension of the coil. The water-cooled traction mechanism performs water-cooled traction processing on the wound coil , which can effectively water-cool the coil during the coil traction process; the unwinding floating roller mechanism performs floating adjustment on the coil when unwinding, which can effectively adjust the unwinding tension of the coil; the unwinding traction mechanism performs water-cooling traction on the unwinding coil, which can effectively ensure the stability of the coil when unwinding; the unwinding air expansion shaft mechanism uses the air expansion shaft to quickly load and unload the unwinding material, and the operation is convenient and fast; the active unwinding and rewinding mechanism greatly improves the printing quality and production efficiency of the entire equipment, and the tension control and feedback are automated, which saves time and reduces the difficulty of operation.
2、本实用新型中,浮动过辊对待收卷的卷材进行滚动支撑,待收卷的卷材经过浮动过辊之后进入下一步,当卷材在收卷阶段进行张力调整时,调节第三气缸进行伸缩工作,第三气缸带动浮动辊摆臂沿着浮动辊摆臂轴进行摆动,浮动过辊随着浮动辊摆臂进行摆动运动,进而对待收卷的卷材与浮动过辊的接触位置和角度进行调整,从而实现对待收卷的卷材张力进行调整;另外可对第三气缸的气压进行恒定设置,保证第三气缸输出端和浮动辊摆臂之间的的相互作用力保持恒定,浮动辊摆臂可随着浮动过辊传递过来的力与第三气缸给出的力进行自动调整,进而实现待收卷的卷材受到的张力保持恒定;放卷浮动辊机构的工作原理和收卷浮动辊机构的工作原理相同,对放卷的卷材进行张力调整处理。2. In the utility model, the floating roller carries out rolling support for the coil to be wound, and the coil to be wound enters the next step after passing through the floating roller. When the tension of the coil is adjusted in the winding stage, the third cylinder is adjusted to perform telescopic work, and the third cylinder drives the floating roller swing arm to swing along the floating roller swing arm axis. The floating roller swings along with the floating roller swing arm, and then the contact position and angle between the coil to be wound and the floating roller are adjusted, thereby adjusting the tension of the coil to be wound; in addition, the air pressure of the third cylinder can be set to be constant to ensure that the interaction force between the output end of the third cylinder and the floating roller swing arm remains constant, and the floating roller swing arm can be automatically adjusted according to the force transmitted by the floating roller and the force given by the third cylinder, thereby achieving a constant tension of the coil to be wound; the working principle of the unwinding floating roller mechanism is the same as the working principle of the winding floating roller mechanism, and the tension of the unwound coil is adjusted.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1是本实用新型中整体的结构示意图;FIG1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型中放卷气涨轴机构的结构示意图;FIG2 is a schematic diagram of the structure of the unwinding air expansion shaft mechanism of the utility model;
图3是本实用新型中收卷浮动辊机构的结构示意图;FIG3 is a schematic diagram of the structure of the winding floating roller mechanism of the present invention;
图4是本实用新型中放卷牵引机构的结构示意图;FIG4 is a schematic structural diagram of the unwinding and traction mechanism of the utility model;
图5是本实用新型中收卷压辊机构的结构示意图;FIG5 is a schematic diagram of the structure of the winding roller mechanism of the utility model;
图6是本实用新型中水冷牵引机构的结构示意图;FIG6 is a schematic diagram of the structure of the water-cooled traction mechanism of the utility model;
图中:1、收卷副墙板;2、收卷压辊机构;201、收卷底座;202、压辊固定销轴;203、第五气缸;204、第二伺服电机;205、收卷墙板;206、导辊;207、收卷压辊安装架;208、压辊;209、导轨;210、气涨轴装置;3、检测组机构;4、收卷主墙板机构;5、收卷浮动辊机构;501、限位架;502、限位块;503、浮动辊轴承体;504、配重轴;505、浮动辊摆臂轴;506、浮动过辊;507、浮动辊摆臂;508、第一鱼眼接头;509、第三气缸;510、浮动辊轴;511、浮动摆臂固定销轴;6、收卷底机构;7、水冷牵引机构;701、第一水冷牵引辊;702、牵引轴承体;703、第二水冷牵引辊;704、第六气缸;705、第二压臂安装座;706、带凸台轴承;707、第二牵引胶辊;708、第二牵引压臂;709、第二水冷牵引辊齿轮;710、第一水冷牵引辊齿轮;711、水冷辊带轮;712、第三伺服电机;8、放卷浮动辊机构;9、放卷牵引机构;901、压臂固定销轴;902、第四气缸;903、第二鱼眼接头;904、第一牵引胶辊;905、放卷牵引辊;906、第一牵引压臂;907、第一压臂安装座;908、放卷牵引带轮;10、放卷辊系;11、放卷动力机构;12、放卷气涨轴机构;1201、放卷墙板;1202、收放卷气涨轴支座;1203、气涨轴;1204、放卷底座;1205、第一气缸;1206、收放卷齿轮箱体;1207、收放卷连接箱体;1208、中介齿轮;1209、传递齿轮;1210、第二气缸;1211、收放卷齿轮安装轴座;1212、第一伺服电机;13、放卷墙板机构。In the figure: 1, winding auxiliary wall panel; 2, winding pressure roller mechanism; 201, winding base; 202, pressure roller fixing pin; 203, fifth cylinder; 204, second servo motor; 205, winding wall panel; 206, guide roller; 207, winding pressure roller mounting frame; 208, pressure roller; 209, guide rail; 210, air expansion shaft device; 3, detection group mechanism; 4, winding main wall panel mechanism; 5, winding floating roller mechanism; 501, limit frame; 502, limit block; 503, floating roller bearing body; 504 , counterweight shaft; 505, floating roller swing arm shaft; 506, floating over roller; 507, floating roller swing arm; 508, first fisheye joint; 509, third cylinder; 510, floating roller shaft; 511, floating swing arm fixed pin shaft; 6, winding bottom mechanism; 7, water-cooled traction mechanism; 701, first water-cooled traction roller; 702, traction bearing body; 703, second water-cooled traction roller; 704, sixth cylinder; 705, second pressure arm mounting seat; 706, bearing with boss; 707, second traction rubber roller; 708, second traction pressure arm; 709, second water-cooled traction roller gear; 710, first water-cooled traction roller gear; 711, water-cooled roller pulley; 712, third servo motor; 8, unwinding floating roller mechanism; 9, unwinding traction mechanism; 901, pressure arm fixing pin; 902, fourth cylinder; 903, second fisheye joint; 904, first traction rubber roller; 905, unwinding traction roller; 906, first traction pressure arm; 907, first pressure arm mounting seat; 908, unwinding traction pulley; 10, unwinding Roller system; 11. Unwinding power mechanism; 12. Unwinding air-expansion shaft mechanism; 1201. Unwinding wall panel; 1202. Winding and unwinding air-expansion shaft support; 1203. Air-expansion shaft; 1204. Unwinding base; 1205. First air cylinder; 1206. Winding and unwinding gear housing; 1207. Winding and unwinding connecting housing; 1208. Intermediate gear; 1209. Transmission gear; 1210. Second air cylinder; 1211. Winding and unwinding gear mounting shaft seat; 1212. First servo motor; 13. Unwinding wall panel mechanism.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-图6,本实用新型提供技术方案:一种柔版印刷机用主动收放料装置,包括收卷架和放卷架,所述收卷架上设有收卷压辊机构2、收卷浮动辊机构5和水冷牵引机构7,所述放卷架上设有放卷浮动辊机构8、放卷牵引机构9和放卷气涨轴机构12,所述收卷浮动辊机构5与放卷浮动辊机构8结构相同,所述收卷浮动辊机构5包括浮动辊摆臂轴505、浮动过辊506、浮动辊摆臂507和第三气缸509,所述浮动辊摆臂轴505与收卷架转动连接,两个浮动辊摆臂507分别与浮动辊摆臂轴505固定连接,所述浮动过辊506两端分别与两个浮动辊摆臂507转动连接,所述第三气缸509输出端与一个浮动辊摆臂轴505外壁转动连接。Please refer to Figures 1 to 6. The utility model provides a technical solution: an active material winding and unwinding device for a flexographic printing machine, including a winding frame and an unwinding frame, the winding frame is provided with a winding pressure roller mechanism 2, a winding floating roller mechanism 5 and a water-cooled traction mechanism 7, the unwinding frame is provided with an unwinding floating roller mechanism 8, an unwinding traction mechanism 9 and an unwinding air expansion shaft mechanism 12, the winding floating roller mechanism 5 has the same structure as the unwinding floating roller mechanism 8, the winding floating roller mechanism 5 includes a floating roller swing arm shaft 505, a floating roller 506, a floating roller swing arm 507 and a third cylinder 509, the floating roller swing arm shaft 505 is rotatably connected to the winding frame, two floating roller swing arms 507 are respectively fixedly connected to the floating roller swing arm shaft 505, the two ends of the floating roller 506 are respectively rotatably connected to the two floating roller swing arms 507, and the output end of the third cylinder 509 is rotatably connected to the outer wall of a floating roller swing arm shaft 505.
所述收卷浮动辊机构5还包括限位架501、限位块502、浮动辊轴承体503、配重轴504、第一鱼眼接头508、浮动辊轴510和浮动摆臂固定销轴511,所述第三气缸509输出端通过第一鱼眼接头508与浮动辊摆臂轴505外壁转动连接,所述浮动辊轴承体503分别套设于浮动辊摆臂轴505两端,所述浮动辊轴承体503与收卷架固定连接,所述浮动过辊506两端分别浮动辊轴510与浮动辊摆臂507转动连接,所述配重轴504设于两个浮动辊摆臂507之间,所述配重轴504设于浮动辊摆臂507远离浮动过辊506一端,所述限位架501设于一个浮动辊摆臂507外侧,所述限位架501与放卷架固定连接,两个限位块502对称设于限位架501两侧,且浮动辊摆臂507设于两个限位块502之间,所述第三气缸509通过浮动摆臂固定销轴511与收卷架转动连接,限位架501和限位块502配合对浮动辊摆臂507进行限位处理,实现对浮动辊摆臂507的摆动角度的限定,进而实现对浮动过辊506的摆动位置进行限定,避免浮动过辊506和其他辊发生碰撞;配重轴504的使用可有效减少第三气缸509的驱动阻力,节省能源。The winding floating roller mechanism 5 also includes a limit frame 501, a limit block 502, a floating roller bearing body 503, a counterweight shaft 504, a first fisheye joint 508, a floating roller shaft 510 and a floating swing arm fixed pin shaft 511. The output end of the third cylinder 509 is rotatably connected to the outer wall of the floating roller swing arm shaft 505 through the first fisheye joint 508. The floating roller bearing body 503 is respectively sleeved on both ends of the floating roller swing arm shaft 505. The floating roller bearing body 503 is fixedly connected to the winding frame. The floating roller shafts 510 at both ends of the floating roller 506 are rotatably connected to the floating roller swing arm 507. The counterweight shaft 504 is arranged between the two floating roller swing arms 507. The counterweight shaft 504 is arranged at a position away from the floating roller swing arm 507. At one end of 506, the limit frame 501 is arranged on the outside of a floating roller swing arm 507, the limit frame 501 is fixedly connected to the unwinding frame, two limit blocks 502 are symmetrically arranged on both sides of the limit frame 501, and the floating roller swing arm 507 is arranged between the two limit blocks 502, the third cylinder 509 is rotatably connected to the winding frame through the floating swing arm fixed pin shaft 511, the limit frame 501 and the limit block 502 cooperate to limit the floating roller swing arm 507, so as to limit the swing angle of the floating roller swing arm 507, and then to limit the swing position of the floating roller 506, so as to avoid collision between the floating roller 506 and other rollers; the use of the counterweight shaft 504 can effectively reduce the driving resistance of the third cylinder 509 and save energy.
所述放卷气涨轴机构12包括放卷墙板1201、收放卷气涨轴支座1202、气涨轴1203、放卷底座1204、第一气缸1205、收放卷齿轮箱体1206、收放卷连接箱体1207、中介齿轮1208、传递齿轮1209、第二气缸1210、收放卷齿轮安装轴座1211和第一伺服电机1212,所述收放卷气涨轴支座1202,所述气涨轴1203两端分别与放卷墙板1201转动连接,所述收放卷气涨轴支座1202分别套设于气涨轴1203两端,且第一气缸1205设于收放卷气涨轴支座1202外壁一侧,所述收放卷齿轮箱体1206套设于气涨轴1203一端外壁,所述收放卷连接箱体1207设于收放卷齿轮箱体1206外壁,所述第二气缸1210设于收放卷连接箱体1207外壁,所述传递齿轮1209通过中介齿轮1208与收放卷齿轮箱体1206啮合,所述第一伺服电机1212输出端通过传动带与传递齿轮1209连接,所述传递齿轮1209转动套设于收放卷齿轮安装轴座1211外壁,收放卷气涨轴支座1202对气涨轴1203两端进行旋转支撑,第一气缸1205的伸缩运动可实现对气涨轴1203的夹持限位处理,使得气涨轴1203正常旋转运动和制动操作,第一伺服电机1212带动传递齿轮1209进行旋转运动,传递齿轮1209通过中介齿轮1208带动收放卷齿轮箱体1206内部齿轮进行旋转运动,进而带动气涨轴1203进行旋转运动,从而实现放卷处理;第二气缸1210的伸缩运动穿过收放卷连接箱体1207和收放卷齿轮箱体1206带动气涨轴1203进行外径调整,便于放卷材料的装卸操作。The unwinding air-expanding shaft mechanism 12 comprises an unwinding wall plate 1201, a rewinding air-expanding shaft support 1202, an air-expanding shaft 1203, an unwinding base 1204, a first cylinder 1205, a rewinding and unwinding gear housing 1206, a rewinding and unwinding connecting housing 1207, an intermediate gear 1208, a transmission gear 1209, a second cylinder 1210, a rewinding and unwinding gear mounting shaft seat 1211 and a first servo motor 1212. The rewinding and unwinding air-expanding shaft support 1202 and the air-expanding shaft 1203 are respectively provided at both ends. The unwinding wall plate 1201 is rotatably connected, the unwinding air shaft support 1202 is respectively sleeved on both ends of the air shaft 1203, and the first cylinder 1205 is arranged on one side of the outer wall of the unwinding air shaft support 1202, the unwinding gear housing 1206 is sleeved on the outer wall of one end of the air shaft 1203, the unwinding connection housing 1207 is arranged on the outer wall of the unwinding gear housing 1206, the second cylinder 1210 is arranged on the outer wall of the unwinding connection housing 1207, and the transmission gear 1209 is connected to the unwinding wall plate 1201. The intermediate gear 1208 is meshed with the rewinding and unwinding gear box 1206, the output end of the first servo motor 1212 is connected to the transmission gear 1209 through a transmission belt, and the transmission gear 1209 is rotatably sleeved on the outer wall of the rewinding and unwinding gear mounting shaft seat 1211, and the rewinding and unwinding air shaft support 1202 rotatably supports the two ends of the air shaft 1203, and the telescopic movement of the first cylinder 1205 can realize the clamping and limiting processing of the air shaft 1203, so that the air shaft 1203 can rotate and control normally. During the dynamic operation, the first servo motor 1212 drives the transmission gear 1209 to rotate, and the transmission gear 1209 drives the internal gear of the rewinding and unwinding gear box 1206 to rotate through the intermediate gear 1208, thereby driving the air expansion shaft 1203 to rotate, thereby realizing the unwinding process; the telescopic movement of the second cylinder 1210 passes through the rewinding and unwinding connecting box 1207 and the rewinding and unwinding gear box 1206 to drive the air expansion shaft 1203 to adjust the outer diameter, which is convenient for the loading and unloading operations of the unwinding material.
所述放卷牵引机构9包括压臂固定销轴901、第四气缸902、第二鱼眼接头903、第一牵引胶辊904、放卷牵引辊905、第一牵引压臂906、第一压臂安装座907和放卷牵引带轮908,所述第一牵引胶辊904和放卷牵引辊905相互平行,所述第一牵引胶辊904两端分别与两个第一牵引压臂906转动连接,所述第一牵引压臂906外壁中心通过第一压臂安装座907与放卷架转动连接,所述第四气缸902一端通过第二鱼眼接头903与第一牵引压臂906转动连接,所述第四气缸902另一端通过压臂固定销轴901与放卷架转动连接;所述放卷牵引辊905两端均分别与放卷架转动连接;放卷牵引辊905对放卷材料进行牵引处理,使用第四气缸902进行伸缩运动,可有效带动第一牵引压臂906沿着第一压臂安装座907进行摆动,第一牵引胶辊904随着第一牵引压臂906进行摆动,实现对第一牵引胶辊904和放卷牵引辊905的间距和角度进行调节,可有效加强对放卷材料的牵引处理效果。The unwinding traction mechanism 9 includes a pressure arm fixing pin shaft 901, a fourth air cylinder 902, a second fisheye joint 903, a first traction rubber roller 904, an unwinding traction roller 905, a first traction pressure arm 906, a first pressure arm mounting seat 907 and an unwinding traction pulley 908. The first traction rubber roller 904 and the unwinding traction roller 905 are parallel to each other, and the two ends of the first traction rubber roller 904 are respectively rotatably connected to the two first traction pressure arms 906, and the center of the outer wall of the first traction pressure arm 906 is rotatably connected to the unwinding frame through the first pressure arm mounting seat 907. One end of the fourth cylinder 902 is connected to the first traction pressure arm 906 through the second fisheye joint 903. The guiding and pressing arm 906 is rotatably connected, and the other end of the fourth cylinder 902 is rotatably connected to the unwinding frame through the pressing arm fixing pin 901; both ends of the unwinding traction roller 905 are rotatably connected to the unwinding frame respectively; the unwinding traction roller 905 performs traction processing on the unwinding material, and uses the fourth cylinder 902 to perform telescopic movement, which can effectively drive the first traction pressure arm 906 to swing along the first pressure arm mounting seat 907, and the first traction rubber roller 904 swings with the first traction pressure arm 906, so as to adjust the spacing and angle between the first traction rubber roller 904 and the unwinding traction roller 905, which can effectively enhance the traction processing effect on the unwinding material.
所述收卷压辊机构2包括收卷底座201、压辊固定销轴202、第五气缸203、第二伺服电机204、收卷墙板205、导辊206、收卷压辊安装架207、压辊208、导轨209和气涨轴装置210,所述第二伺服电机204和收卷墙板205均设于收卷底座201顶部,所述收卷压辊安装架207通过导轨209与收卷墙板205滑动连接,所述导辊206和压辊208均分别与收卷压辊安装架207转动连接,所述第五气缸203输出端与收卷压辊安装架207固定连接,所述第五气缸203通过收卷架固定连接,所述气涨轴装置210与放卷气涨轴机构12结构相同,气涨轴装置210在收卷压辊机构2上为收卷筒提供安装位置,导辊206和压辊208对收卷材料进行导引和压持收卷处理,第五气缸203的伸缩运动带动导辊206和压辊208整体平移,可有效调整气涨轴装置210与导辊206和压辊208的间距,避免收卷材料成卷后与压辊208接触摩擦。The winding roller mechanism 2 includes a winding base 201, a roller fixing pin 202, a fifth cylinder 203, a second servo motor 204, a winding wall panel 205, a guide roller 206, a winding roller mounting frame 207, a roller 208, a guide rail 209 and an air expansion shaft device 210. The second servo motor 204 and the winding wall panel 205 are both arranged on the top of the winding base 201. The winding roller mounting frame 207 is slidably connected to the winding wall panel 205 through the guide rail 209. The guide roller 206 and the roller 208 are respectively rotatably connected to the winding roller mounting frame 207. The fifth cylinder 203 The output end is fixedly connected to the winding roller mounting frame 207, the fifth cylinder 203 is fixedly connected through the winding frame, the air expansion shaft device 210 has the same structure as the unwinding air expansion shaft mechanism 12, the air expansion shaft device 210 provides an installation position for the winding drum on the winding roller mechanism 2, the guide roller 206 and the pressure roller 208 guide and hold the winding material for winding processing, the telescopic movement of the fifth cylinder 203 drives the guide roller 206 and the pressure roller 208 to translate as a whole, and can effectively adjust the distance between the air expansion shaft device 210 and the guide roller 206 and the pressure roller 208 to avoid contact and friction between the winding material and the pressure roller 208 after the winding material is rolled.
所述水冷牵引机构7包括第一水冷牵引辊701、牵引轴承体702、第二水冷牵引辊703、第六气缸704、第二压臂安装座705、带凸台轴承706、第二牵引胶辊707、第二牵引压臂708、第二水冷牵引辊齿轮709、第一水冷牵引辊齿轮710、水冷辊带轮711和第三伺服电机712,所述第二水冷牵引辊703设于第一水冷牵引辊701和第二牵引胶辊707之间,所述第一水冷牵引辊701和第二水冷牵引辊703两端均分别通过牵引轴承体702与收卷架转动连接,两个所述第二牵引压臂708外壁中心均分别通过第二压臂安装座705与收卷架转动连接,所述第二牵引胶辊707两端均分别通过带凸台轴承706与两个第二牵引压臂708转动连接,所述第六气缸704一端与第二牵引压臂708外壁转动连接,所述第六气缸704另一端与收卷架转动连接,所述第一水冷牵引辊齿轮710和水冷辊带轮711均套设于第一水冷牵引辊701一端,所述第二水冷牵引辊齿轮709套设于第二水冷牵引辊703外壁,所述第一水冷牵引辊齿轮710与第二水冷牵引辊齿轮709相互啮合,所述第三伺服电机712输出端通过传动带与水冷辊带轮711连接,第三伺服电机712带动水冷辊带轮711进行旋转运动,第一水冷牵引辊齿轮710和第一水冷牵引辊701随着水冷辊带轮711进行同步旋转运动,第二水冷牵引辊齿轮709与第一水冷牵引辊齿轮710啮合传动,第二水冷牵引辊齿轮709与第一水冷牵引辊齿轮710进行反方向旋转运动,实现第一水冷牵引辊701和第二水冷牵引辊703进行反方向运动,调节第六气缸704进行伸缩运动,可带动第二牵引压臂708沿着第二压臂安装座705进行摆动,第二牵引胶辊707随着第二牵引压臂708进行摆动,实现第二牵引胶辊707与第二水冷牵引辊703的间距和角度的调节,可有效加强对收卷材料的水冷牵引处理效果。The water-cooled traction mechanism 7 includes a first water-cooled traction roller 701, a traction bearing body 702, a second water-cooled traction roller 703, a sixth cylinder 704, a second pressure arm mounting seat 705, a boss bearing 706, a second traction rubber roller 707, a second traction pressure arm 708, a second water-cooled traction roller gear 709, a first water-cooled traction roller gear 710, a water-cooled roller pulley 711 and a third servo motor 712. The second water-cooled traction roller 703 is arranged between the first water-cooled traction roller 701 and the second traction rubber roller 707. Both ends of 703 are rotatably connected to the winding frame through the traction bearing body 702, the centers of the outer walls of the two second traction pressure arms 708 are rotatably connected to the winding frame through the second pressure arm mounting seat 705, both ends of the second traction rubber roller 707 are rotatably connected to the two second traction pressure arms 708 through the boss bearing 706, one end of the sixth cylinder 704 is rotatably connected to the outer wall of the second traction pressure arm 708, and the other end of the sixth cylinder 704 is rotatably connected to the winding frame, the first water-cooled traction roller gear 710 and the water-cooled roller pulley 711 are both sleeved on the first water-cooled traction roller The first water-cooled traction roller gear 710 is meshed with the second water-cooled traction roller gear 709 at one end of the roller 701, and the second water-cooled traction roller gear 709 is sleeved on the outer wall of the second water-cooled traction roller 703. The output end of the third servo motor 712 is connected to the water-cooled roller pulley 711 through a transmission belt. The third servo motor 712 drives the water-cooled roller pulley 711 to rotate. The first water-cooled traction roller gear 710 and the first water-cooled traction roller 701 rotate synchronously with the water-cooled roller pulley 711. The second water-cooled traction roller gear 709 is meshed with the first water-cooled traction roller gear 710. Meshing transmission, the second water-cooled traction roller gear 709 and the first water-cooled traction roller gear 710 rotate in opposite directions, so that the first water-cooled traction roller 701 and the second water-cooled traction roller 703 move in opposite directions. The sixth cylinder 704 is adjusted to perform telescopic movement, which can drive the second traction pressure arm 708 to swing along the second pressure arm mounting seat 705, and the second traction rubber roller 707 swings with the second traction pressure arm 708, so that the spacing and angle between the second traction rubber roller 707 and the second water-cooled traction roller 703 can be adjusted, which can effectively enhance the water-cooled traction processing effect on the winding material.
所述收卷架还包括收卷副墙板1、检测组机构3、收卷主墙板机构4和收卷底机构6,所述收卷副墙板1和收卷主墙板机构4均设于收卷底机构6顶部,所述收卷副墙板1设于收卷主墙板机构4一侧,所述检测组机构3设于收卷副墙板1和收卷主墙板机构4之间;所述放卷架还包括放卷辊系10、放卷动力机构11和放卷墙板机构13,所述放卷动力机构11设于放卷墙板机构13外壁,所述放卷辊系10设于放卷墙板机构13内侧。The winding rack also includes a winding auxiliary wall panel 1, a detection group mechanism 3, a winding main wall panel mechanism 4 and a winding bottom mechanism 6. The winding auxiliary wall panel 1 and the winding main wall panel mechanism 4 are both arranged on the top of the winding bottom mechanism 6, the winding auxiliary wall panel 1 is arranged on one side of the winding main wall panel mechanism 4, and the detection group mechanism 3 is arranged between the winding auxiliary wall panel 1 and the winding main wall panel mechanism 4; the unwinding rack also includes an unwinding roller system 10, an unwinding power mechanism 11 and an unwinding wall panel mechanism 13. The unwinding power mechanism 11 is arranged on the outer wall of the unwinding wall panel mechanism 13, and the unwinding roller system 10 is arranged on the inner side of the unwinding wall panel mechanism 13.
所述水冷牵引机构7设于收卷浮动辊机构5下方,且水冷牵引机构7设于收卷压辊机构2一侧,所述放卷浮动辊机构8设于放卷牵引机构9上方。The water-cooled traction mechanism 7 is arranged below the winding floating roller mechanism 5 , and the water-cooled traction mechanism 7 is arranged on one side of the winding pressing roller mechanism 2 , and the unwinding floating roller mechanism 8 is arranged above the unwinding traction mechanism 9 .
本实用新型的工作原理:The working principle of this utility model:
参照说明书附图1-图6,本实用新型通过设置收卷压辊机构2、收卷浮动辊机构5、水冷牵引机构7、放卷浮动辊机构8、放卷牵引机构9和放卷气涨轴机构12,收卷浮动辊机构5包括浮动辊摆臂轴505、浮动过辊506、浮动辊摆臂507和第三气缸509,收卷压辊机构2对卷材进行收卷处理并使用压辊208对卷材进行滚动压持处理,保证卷材收卷时的稳定性;收卷浮动辊机构5对卷材收卷时进行浮动调整处理,可有效对卷材的收卷张力进行调整;水冷牵引机构7对收卷的卷材进行水冷牵引处理,可有效在对卷材牵引过程中对卷材进行水冷降温处理;放卷浮动辊机构8对卷材放卷时进行浮动调整处理,可有效对卷材的放卷张力进行调整;放卷牵引机构9对放卷的卷材进行水冷牵引处理,可有效保证卷材放卷时的稳定性;放卷气涨轴机构12通过气涨轴对放卷材料进行快速装卸更换,操作方便快捷;Referring to the attached drawings 1 to 6 of the specification, the utility model is provided with a winding pressure roller mechanism 2, a winding floating roller mechanism 5, a water-cooled traction mechanism 7, an unwinding floating roller mechanism 8, an unwinding traction mechanism 9 and an unwinding air expansion shaft mechanism 12. The winding floating roller mechanism 5 includes a floating roller swing arm shaft 505, a floating roller 506, a floating roller swing arm 507 and a third cylinder 509. The winding pressure roller mechanism 2 winds the coil and uses the pressure roller 208 to roll and hold the coil to ensure the stability of the coil when it is wound; the winding floating roller mechanism 5 is used to roll the coil when it is wound. The floating adjustment process can effectively adjust the winding tension of the coil; the water-cooled traction mechanism 7 performs water-cooled traction processing on the wound coil, which can effectively cool the coil during the traction process; the unwinding floating roller mechanism 8 performs floating adjustment processing on the coil when unwinding, which can effectively adjust the unwinding tension of the coil; the unwinding traction mechanism 9 performs water-cooled traction processing on the unwinding coil, which can effectively ensure the stability of the coil when unwinding; the unwinding air expansion shaft mechanism 12 quickly loads and unloads the unwinding material through the air expansion shaft, and the operation is convenient and fast;
收卷浮动辊机构5与放卷浮动辊机构8工作时,以收卷浮动辊机构5为例,浮动过辊506对待收卷的卷材进行滚动支撑,待收卷的卷材经过浮动过辊506之后进入下一步,当卷材在收卷阶段进行张力调整时,调节第三气缸509进行伸缩工作,第三气缸509带动浮动辊摆臂507沿着浮动辊摆臂轴505进行摆动,浮动过辊506随着浮动辊摆臂507进行摆动运动,进而对待收卷的卷材与浮动过辊506的接触位置和角度进行调整,从而实现对待收卷的卷材张力进行调整;另外可对第三气缸509的气压进行恒定设置,保证第三气缸509输出端和浮动辊摆臂507之间的的相互作用力保持恒定,浮动辊摆臂507可随着浮动过辊506传递过来的力与第三气缸509给出的力进行自动调整,进而实现待收卷的卷材受到的张力保持恒定;放卷浮动辊机构8的工作原理和收卷浮动辊机构5的工作原理相同,对放卷的卷材进行张力调整处理;When the winding floating roller mechanism 5 and the unwinding floating roller mechanism 8 are working, taking the winding floating roller mechanism 5 as an example, the floating roller 506 rolls and supports the coil to be wound, and the coil to be wound enters the next step after passing the floating roller 506. When the coil is tensioned during the winding stage, the third cylinder 509 is adjusted to perform telescopic work, and the third cylinder 509 drives the floating roller swing arm 507 to swing along the floating roller swing arm shaft 505. The floating roller 506 swings along with the floating roller swing arm 507, thereby adjusting the contact position and The angle can be adjusted to adjust the tension of the coil to be wound; in addition, the air pressure of the third cylinder 509 can be set to be constant to ensure that the interaction force between the output end of the third cylinder 509 and the floating roller swing arm 507 remains constant, and the floating roller swing arm 507 can be automatically adjusted with the force transmitted by the floating roller 506 and the force given by the third cylinder 509, thereby achieving a constant tension on the coil to be wound; the working principle of the unwinding floating roller mechanism 8 is the same as that of the winding floating roller mechanism 5, and the tension of the unwinding coil is adjusted;
在放卷机构中,通过伺服电机对料卷进行驱动,通过浮动辊对材料来进行张力控制。在放卷牵引机构9中,通过电机带动放卷牵引辊905,在第一牵引胶辊904的压力下对材料进行牵引,通过收卷浮动辊机构5对材料来进行张力控制;在水冷牵引机构7中,由第三伺服电机带动第一水冷牵引辊701和第二水冷牵引辊703,在第二牵引胶辊707的压力下对材料进行牵引;同时通过收卷浮动辊机构5来控制和反印刷组之间的张力保持恒定;在收卷压辊机构2中,由第二伺服电机204通气涨轴装置210来进行材料的收取,同时通过收卷浮动辊机构5来控制和收卷牵引之间的张力保持恒定;放卷气涨轴机构12使得料卷装卸更加方便简单;收卷浮动辊机构5,通过浮动过辊506来控制材料张力恒定;放卷牵引机构9和水冷牵引机构7,保证料卷变化时张力恒定;整机控制系统采用闭环控制,提升了精度;信号的设定与采集可进入PLC系统,在PLC中印刷机进行整体协调工作,改善了整机工作一致性、协调性,使收放卷控制更加稳定;In the unwinding mechanism, the material roll is driven by a servo motor, and the material tension is controlled by a floating roller. In the unwinding traction mechanism 9, the unwinding traction roller 905 is driven by a motor to traction the material under the pressure of the first traction rubber roller 904, and the tension of the material is controlled by the winding floating roller mechanism 5; in the water-cooled traction mechanism 7, the first water-cooled traction roller 701 and the second water-cooled traction roller 703 are driven by a third servo motor to traction the material under the pressure of the second traction rubber roller 707; at the same time, the tension between the winding floating roller mechanism 5 and the reverse printing group is controlled to remain constant; in the winding pressure roller mechanism 2, the second servo motor 204 and the ventilation shaft expansion device 210 are used to control the tension of the material. The material is collected, and the tension between the winding and traction is controlled to be constant through the winding floating roller mechanism 5; the unwinding air expansion shaft mechanism 12 makes the material roll loading and unloading more convenient and simple; the winding floating roller mechanism 5 controls the material tension to be constant through the floating roller 506; the unwinding traction mechanism 9 and the water-cooled traction mechanism 7 ensure that the tension is constant when the material roll changes; the whole machine control system adopts closed-loop control to improve the accuracy; the setting and collection of signals can enter the PLC system, and the printing machine performs overall coordination work in the PLC, which improves the consistency and coordination of the whole machine work and makes the winding and unwinding control more stable;
本实用新型可适应材料广泛,包括纸张、薄膜、塑料等等;减少材料浪费;可适应材料厚度范围大:可根据要求适应不同厚度的各种材料印刷;零件标准化、部件通用化、产品系列化程度较髙,在设计上具有先进性;机器的结构刚性好,使用性能稳定、结构简单;张力恒定,使用浮动辊控制;主动收放卷机构,使得整个设备印刷质量、生产效率大大提高,而且张力控制和反馈实现了自动化,既节省了时间又降低了操作难度,可以说是为企业带来了无限的发展前景;使用主动收放卷机构好处是有很多的,因为无论是从性能、效率、质量还是功能方面,都能获得其他收放卷机构达不到的高度。The utility model can adapt to a wide range of materials, including paper, film, plastic, etc.; it reduces material waste; it can adapt to a wide range of material thicknesses: it can adapt to the printing of various materials of different thicknesses as required; the parts are standardized, the components are universal, and the product series are highly standardized, and it is advanced in design; the machine has good structural rigidity, stable performance, and simple structure; the tension is constant, and is controlled by a floating roller; the active rewinding and unwinding mechanism greatly improves the printing quality and production efficiency of the entire equipment, and the tension control and feedback are automated, which saves time and reduces the difficulty of operation, and it can be said that it brings unlimited development prospects to the enterprise; there are many advantages to using an active rewinding and unwinding mechanism, because no matter in terms of performance, efficiency, quality or function, it can achieve a height that other rewinding and unwinding mechanisms cannot achieve.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
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