CN221913088U - An injection mold water nozzle die cutting mechanism - Google Patents
An injection mold water nozzle die cutting mechanism Download PDFInfo
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- CN221913088U CN221913088U CN202420308691.0U CN202420308691U CN221913088U CN 221913088 U CN221913088 U CN 221913088U CN 202420308691 U CN202420308691 U CN 202420308691U CN 221913088 U CN221913088 U CN 221913088U
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- 238000002347 injection Methods 0.000 title claims abstract description 20
- 239000007924 injection Substances 0.000 title claims abstract description 20
- 238000005520 cutting process Methods 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title 1
- 239000007921 spray Substances 0.000 claims abstract description 22
- 238000000465 moulding Methods 0.000 claims description 21
- 238000001746 injection moulding Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims 2
- 238000003780 insertion Methods 0.000 claims 2
- 238000007493 shaping process Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 2
- 238000001363 water suppression through gradient tailored excitation Methods 0.000 abstract description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009916 joint effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本实用新型公开了一种注塑模具水口模内切机构,涉及注塑模具技术领域,针对现有技术中侧浇口无法自动断开,留下残余物,需要人工修剪,进而影响生产效率及成本的问题,现提出如下方案,包括模具本体,所述模具本体的顶部一端内插接有连通管,且连通管的顶部插接有浇口喷枪。本实用新型通过在产品一侧紧贴浇口镶件并设置顶杆,通过顶杆和浇口镶件共同作用,产生剪切效应,使浇口均匀断开,自动断开的侧浇口可以在顶出时自动断开,无需人工干预,从而提高了模具的效率和生产能力,同时自动断开的侧浇口设计可以减少操作流程的复杂性,减轻工人的工作压力,配合机械手生产,可实现全自动生产方式,从而提高整体的工作效率。
The utility model discloses an injection mold water gate mold in-mold cutting mechanism, which relates to the technical field of injection molds. In view of the problem that the side gate in the prior art cannot be automatically disconnected, leaving residues, and needs to be manually trimmed, thereby affecting production efficiency and cost, the following scheme is proposed, including a mold body, a connecting pipe is inserted into the top end of the mold body, and a gate spray gun is inserted at the top of the connecting pipe. The utility model is close to the gate insert on one side of the product and sets a push rod. The push rod and the gate insert work together to produce a shear effect, so that the gate is evenly disconnected. The automatically disconnected side gate can be automatically disconnected during ejection without manual intervention, thereby improving the efficiency and production capacity of the mold. At the same time, the automatically disconnected side gate design can reduce the complexity of the operating process, reduce the work pressure of workers, and cooperate with the production of manipulators to achieve a fully automatic production method, thereby improving the overall work efficiency.
Description
技术领域Technical Field
本实用新型涉及注塑模具技术领域,尤其涉及一种注塑模具水口模内切机构。The utility model relates to the technical field of injection molds, in particular to a water gate in-mold cutting mechanism for an injection mold.
背景技术Background Art
在塑料模具设计中,侧浇口是一种常见的浇口类型,它连接在型腔的侧面,将熔融塑料引入模具中。侧浇口的设计和优化对于模具的效率和成品质量都有着重要的影响。In plastic mold design, side gate is a common type of gate, which is connected to the side of the cavity to introduce molten plastic into the mold. The design and optimization of side gate has an important impact on the efficiency of the mold and the quality of the finished product.
然而,在现有的浇口设计中,存在一些问题:However, there are some problems in the existing gate design:
如侧浇口无法自动断开,留下残余物,需要人工修剪,进而影响生产效率及成本,这些问题影响了产品的质量和生产效率。If the side gate cannot be automatically disconnected, residues will be left and need to be manually trimmed, which will affect production efficiency and cost. These problems affect product quality and production efficiency.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种注塑模具水口模内切机构,克服了现有技术的不足,有效的解决了现有技术中侧浇口无法自动断开,留下残余物,需要人工修剪,进而影响生产效率及成本的问题。In view of the deficiencies of the prior art, the utility model provides an injection mold sprue mold in-mold cutting mechanism, which overcomes the deficiencies of the prior art and effectively solves the problem in the prior art that the side gate cannot be automatically disconnected, leaving residues and requiring manual trimming, thereby affecting production efficiency and cost.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种注塑模具水口模内切机构,包括模具本体,所述模具本体的顶部一端内插接有连通管,且连通管的顶部插接有浇口喷枪,所述浇口喷枪的喷口一端连接有浇口镶件,且浇口镶件的一侧设置有活动的顶杆,所述顶杆的一侧设置有成型腔。A gate in-mold cutting mechanism for an injection mold comprises a mold body, a connecting pipe is inserted into one end of the top of the mold body, and a gate spray gun is inserted into the top of the connecting pipe, a nozzle end of the gate spray gun is connected to a gate insert, and a movable ejector rod is arranged on one side of the gate insert, and a molding cavity is arranged on one side of the ejector rod.
外部注塑装置通过连通管和浇口喷枪将注塑料喷出,并通过侧浇口浇筑入成型腔中,浇筑完成并形成成型工件后,再外部顶出装置的作用下将顶杆向上顶起,在顶出时,顶杆的顶端将成型工件向上顶出,通过顶杆和浇口镶件共同作用,产生剪切效应,使浇口均匀断开。The external injection molding device sprays the injection material through the connecting pipe and the gate spray gun, and pours it into the molding cavity through the side gate. After the pouring is completed and the molded workpiece is formed, the ejector pin is pushed upward by the action of the external ejector device. During the ejection, the top of the ejector pin pushes the molded workpiece upward, and the shear effect is generated through the joint action of the ejector pin and the gate insert, so that the gate is evenly disconnected.
优选的,所述模具本体的顶部一端开设有插接孔,且连通管插接固定于插接孔内的底端。Preferably, a plug hole is opened at one end of the top of the mold body, and the connecting pipe is plugged and fixed at the bottom end in the plug hole.
通过设置的插接孔对连通管进行安装固定。The connecting pipe is installed and fixed through the provided plug hole.
优选的,所述连通管的顶部与底部均插接固定有连接口,且上方的连接口与浇口喷枪插接,下方的连接口插接有外部注塑装置。Preferably, the top and bottom of the connecting pipe are both plugged and fixed with connecting ports, and the upper connecting port is plugged with the gate spray gun, and the lower connecting port is plugged with an external injection molding device.
连通管通过连接口与浇口喷枪和外部注塑装置进行连接。The connecting pipe is connected with the gate spray gun and the external injection molding device through the connecting port.
优选的,所述浇口镶件的一侧外壁顶部开设有侧浇口,且侧浇口与浇口喷枪的喷口相适配。Preferably, a side gate is provided at the top of the outer wall of one side of the gate insert, and the side gate is matched with the nozzle of the gate spray gun.
浇口喷枪的喷口与侧浇口进行插接,使注塑方向进行固定。The nozzle of the gate spray gun is plugged into the side gate to fix the injection direction.
优选的,所述成型腔开设于模具本体的顶部另一端,且成型腔与浇口镶件相邻。Preferably, the molding cavity is opened at the other end of the top of the mold body, and the molding cavity is adjacent to the gate insert.
通过成型腔形成成型工件。The molded workpiece is formed by the molding cavity.
优选的,所述成型腔靠近顶杆内的底部一端开设有滑槽,且滑槽与顶杆相适配,成型腔内浇筑有成型工件,顶杆的底部连接有外部上顶装置。Preferably, a slide groove is provided at one end of the bottom of the molding cavity close to the ejector rod, and the slide groove is adapted to the ejector rod, a molding workpiece is cast in the molding cavity, and an external ejection device is connected to the bottom of the ejector rod.
当顶杆向上顶起时,顶杆和浇口镶件共同作用,产生剪切效应,使浇口均匀断开。When the ejector pin is pushed upward, the ejector pin and the gate insert work together to produce a shear effect, causing the gate to break evenly.
本实用新型的有益效果为:The beneficial effects of the utility model are:
通过在产品一侧紧贴浇口镶件并设置顶杆,通过顶杆和浇口镶件共同作用,产生剪切效应,使浇口均匀断开,自动断开的侧浇口可以在顶出时自动断开,无需人工干预,从而提高了模具的效率和生产能力,同时自动断开的侧浇口设计可以减少操作流程的复杂性,减轻工人的工作压力,配合机械手生产,可实现全自动生产方式,从而提高整体的工作效率。By setting a push rod close to the gate insert on one side of the product, the push rod and the gate insert work together to produce a shear effect, so that the gate is evenly disconnected. The automatically disconnected side gate can be automatically disconnected during ejection without manual intervention, thereby improving the efficiency and production capacity of the mold. At the same time, the automatically disconnected side gate design can reduce the complexity of the operating process and reduce the work pressure of workers. In conjunction with robot production, fully automatic production can be achieved, thereby improving overall work efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种注塑模具水口模内切机构的整体工作结构侧面剖视示意图;FIG1 is a side cross-sectional schematic diagram of the overall working structure of a nozzle in-mold cutting mechanism of an injection mold proposed by the utility model;
图2为本实用新型提出的一种注塑模具水口模内切机构的整体工作结构完成分离示意图。FIG. 2 is a schematic diagram showing the complete separation of the overall working structure of the sprue in-mold cutting mechanism of an injection mold proposed by the present invention.
图中:1、模具本体;2、插接孔;3、连通管;4、连接口;5、浇口喷枪;6、浇口镶件;7、侧浇口;8、顶杆;9、成型腔;10、成型工件。In the figure: 1. mold body; 2. plug hole; 3. connecting pipe; 4. connection port; 5. gate spray gun; 6. gate insert; 7. side gate; 8. ejector pin; 9. molding cavity; 10. molded workpiece.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
实施例:Example:
参照图1-2,一种注塑模具水口模内切机构,包括模具本体1,模具本体1的顶部一端内插接有连通管3,模具本体1的顶部一端开设有插接孔2,连通管3插接固定于插接孔2内的底端,通过设置的插接孔2对连通管3进行安装固定,连通管3的顶部插接有浇口喷枪5,连通管3的顶部与底部均插接固定有连接口4,上方的连接口4与浇口喷枪5插接,下方的连接口4插接有外部注塑装置,连通管3通过连接口4与浇口喷枪5和外部注塑装置进行连接;Referring to Fig. 1-2, an injection mold gate in-mold cutting mechanism includes a mold body 1, a connecting pipe 3 is plugged into one end of the top of the mold body 1, a plug hole 2 is opened at one end of the top of the mold body 1, the connecting pipe 3 is plugged and fixed to the bottom end in the plug hole 2, the connecting pipe 3 is installed and fixed through the provided plug hole 2, a gate spray gun 5 is plugged into the top of the connecting pipe 3, a connecting port 4 is plugged and fixed at the top and bottom of the connecting pipe 3, the upper connecting port 4 is plugged into the gate spray gun 5, the lower connecting port 4 is plugged into an external injection molding device, and the connecting pipe 3 is connected to the gate spray gun 5 and the external injection molding device through the connecting port 4;
浇口喷枪5的喷口一端连接有浇口镶件6,浇口镶件6的一侧外壁顶部开设有侧浇口7,侧浇口7与浇口喷枪5的喷口相适配,浇口喷枪5的喷口与侧浇口7进行插接,使注塑方向进行固定,浇口镶件6的一侧设置有活动的顶杆8,顶杆8的一侧设置有成型腔9,成型腔9开设于模具本体1的顶部另一端,成型腔9与浇口镶件6相邻,通过成型腔9形成成型工件10,成型腔9靠近顶杆8内的底部一端开设有滑槽,滑槽与顶杆8相适配,成型腔9内浇筑有成型工件10,顶杆8的底部连接有外部上顶装置,当顶杆8向上顶起时,顶杆8和浇口镶件6共同作用,产生剪切效应,使浇口均匀断开。One end of the nozzle of the gate spray gun 5 is connected to a gate insert 6, and a side gate 7 is provided on the top of the outer wall of one side of the gate insert 6, and the side gate 7 is matched with the nozzle of the gate spray gun 5. The nozzle of the gate spray gun 5 is plugged into the side gate 7 to fix the injection direction. A movable ejector 8 is provided on one side of the gate insert 6, and a molding cavity 9 is provided on one side of the ejector 8. The molding cavity 9 is opened at the other end of the top of the mold body 1, and the molding cavity 9 is adjacent to the gate insert 6. A molded workpiece 10 is formed by the molding cavity 9. A slide groove is provided at one end of the bottom of the molding cavity 9 close to the ejector 8, and the slide groove is matched with the ejector 8. A molded workpiece 10 is cast in the molding cavity 9, and an external lifting device is connected to the bottom of the ejector 8. When the ejector 8 is lifted upward, the ejector 8 and the gate insert 6 work together to produce a shear effect, so that the gate is evenly disconnected.
工作原理:Working principle:
工作时,外部注塑装置通过连通管3和浇口喷枪5将注塑料喷出,并通过侧浇口6浇筑入成型腔9中,浇筑完成并形成成型工件10后,再外部顶出装置的作用下将顶杆8向上顶起,在顶出时,顶杆8的顶端将成型工件10向上顶出,通过顶杆8和浇口镶件6共同作用,产生剪切效应,使浇口均匀断开。During operation, the external injection molding device sprays the injection material through the connecting pipe 3 and the gate spray gun 5, and pours it into the molding cavity 9 through the side gate 6. After the pouring is completed and the molded workpiece 10 is formed, the ejector pin 8 is pushed upward by the action of the external ejector device. During the ejection, the top end of the ejector pin 8 pushes the molded workpiece 10 upward, and the shear effect is generated through the joint action of the ejector pin 8 and the gate insert 6, so that the gate is evenly disconnected.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
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| CN202420308691.0U CN221913088U (en) | 2024-02-20 | 2024-02-20 | An injection mold water nozzle die cutting mechanism |
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| CN202420308691.0U CN221913088U (en) | 2024-02-20 | 2024-02-20 | An injection mold water nozzle die cutting mechanism |
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