CN221911302U - Polishing roller mounting structure - Google Patents
Polishing roller mounting structure Download PDFInfo
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- CN221911302U CN221911302U CN202420394690.2U CN202420394690U CN221911302U CN 221911302 U CN221911302 U CN 221911302U CN 202420394690 U CN202420394690 U CN 202420394690U CN 221911302 U CN221911302 U CN 221911302U
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- roller
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- polishing
- brush roller
- grinding brush
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- 238000005498 polishing Methods 0.000 title claims description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 230000000630 rising effect Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 20
- 238000010586 diagram Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000011889 copper foil Substances 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本实用新型公开了一种抛磨辊安装结构,包括抛磨辊,抛磨辊套接架构在磨刷轴上,磨刷轴的一端部连接在磨刷辊的一端,磨刷辊的另一端套嵌于磨刷辊端部固定套筒的内部,磨刷辊的垂直下方设置有磨刷辊升降支架,磨刷辊升降支架的两端均设置有磨刷辊支架,磨刷辊支架活动贯穿通过两根丝杠,丝杠的底部连接在磨刷辊升降传动机构上;抛磨辊的下方设置有抛磨辊安装平台,抛磨辊安装平台的两侧安装设置有磨刷辊安装平台平移机构,抛磨辊的另一端部的下方固定安装有抛磨辊支架升降机构。本实用新型:减少人工劳动力的直接投入,减少了抛磨辊因繁琐的安装顺序而导致的损坏,提高了工作效率。
The utility model discloses a grinding roller installation structure, comprising a grinding roller, a grinding roller sleeve frame mounted on a grinding brush shaft, one end of the grinding brush shaft connected to one end of the grinding brush roller, the other end of the grinding brush roller sleeved in the interior of a fixed sleeve at the end of the grinding brush roller, a grinding brush roller lifting bracket vertically arranged below the grinding brush roller, grinding brush roller brackets arranged at both ends of the grinding brush roller lifting bracket, the grinding brush roller brackets movably penetrate through two lead screws, the bottom of the lead screws connected to the grinding brush roller lifting transmission mechanism; a grinding roller installation platform is arranged below the grinding roller, grinding brush roller installation platform translation mechanisms are arranged on both sides of the grinding roller installation platform, and a grinding roller bracket lifting mechanism is fixedly installed below the other end of the grinding roller. The utility model reduces the direct input of manual labor, reduces the damage of the grinding roller caused by the cumbersome installation sequence, and improves work efficiency.
Description
技术领域Technical Field
本实用新型涉及抛磨辊技术领域,特别涉及一种抛磨辊安装结构。The utility model relates to the technical field of polishing rollers, in particular to a polishing roller installation structure.
背景技术Background Art
目前,锂电铜箔行业采用生箔机在线磨刷系统,使阴极辊在使用中能够进行磨刷,显著提高铜箔的产出质量。其中,主要部件抛磨辊需制作精密表面以避免磕碰,因此在安装过程中需要格外注意。考虑到磨刷辊相对较重,安装难度较大,导致抛磨辊在繁琐的安装顺序下而导致损坏,因此该发明旨在减少人工劳动力的投入,反之替代为机械化安装过程,并提出了抛磨辊安装结构来解决上述问题。At present, the lithium battery copper foil industry adopts an online brushing system for the foil machine, which enables the cathode roller to be brushed during use, significantly improving the output quality of the copper foil. Among them, the main component, the polishing roller, needs to be made with a precise surface to avoid bumps, so special attention needs to be paid during the installation process. Considering that the brush roller is relatively heavy and difficult to install, the polishing roller is damaged due to the cumbersome installation sequence. Therefore, this invention aims to reduce the input of manual labor and replace it with a mechanized installation process, and proposes a polishing roller installation structure to solve the above problems.
实用新型内容Utility Model Content
本实用新型要解决的技术问题是克服现有技术的缺陷,提供一种抛磨辊安装结构,通过磨刷辊安装支架、磨刷辊端部固定套筒、磨刷辊、磨刷辊升降支架、抛磨辊、抛磨辊安装平台、磨刷辊安装平台平移机构、抛磨辊支架升降机构、磨刷辊升降传动机构、丝杠、磨刷辊支架、磨刷轴等构成机械化结构;减少人工劳动力的直接投入,减少了抛磨辊因繁琐的安装顺序而导致的损坏,提高了工作效率。The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a grinding roller installation structure, which comprises a grinding brush roller installation bracket, a grinding brush roller end fixing sleeve, a grinding brush roller, a grinding brush roller lifting bracket, a grinding grinding roller, a grinding grinding roller installation platform, a grinding brush roller installation platform translation mechanism, a grinding grinding roller bracket lifting mechanism, a grinding brush roller lifting transmission mechanism, a lead screw, a grinding brush roller bracket, a grinding brush shaft and the like to form a mechanized structure; the direct input of manual labor is reduced, the damage of the grinding grinding roller caused by the cumbersome installation sequence is reduced, and the work efficiency is improved.
为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above technical problems, the utility model provides the following technical solutions:
本实用新型一种抛磨辊安装结构,包括抛磨辊,所述抛磨辊套接架构在磨刷轴上,所述磨刷轴的一端部连接在磨刷辊的一端,所述磨刷辊的另一端套嵌于磨刷辊端部固定套筒的内部,所述磨刷辊的垂直下方设置有磨刷辊升降支架,所述磨刷辊升降支架的两端均设置有磨刷辊支架,所述磨刷辊支架活动贯穿通过两根丝杠,所述丝杠的底部连接在磨刷辊升降传动机构上;所述抛磨辊的下方设置有抛磨辊安装平台,所述抛磨辊安装平台的两侧安装设置有磨刷辊安装平台平移机构,所述抛磨辊的另一端部的下方固定安装有抛磨辊支架升降机构。The utility model discloses a grinding roller installation structure, comprising a grinding roller, wherein the grinding roller sleeve frame is arranged on a grinding brush shaft, one end portion of the grinding brush shaft is connected to one end of the grinding brush roller, and the other end of the grinding brush roller is sleeved in the interior of a fixed sleeve at the end portion of the grinding brush roller, a grinding brush roller lifting bracket is arranged vertically below the grinding brush roller, and grinding brush roller brackets are arranged at both ends of the grinding brush roller lifting bracket, the grinding brush roller bracket movably passes through two lead screws, and the bottom of the lead screw is connected to a grinding brush roller lifting transmission mechanism; a grinding roller installation platform is arranged below the grinding roller, grinding brush roller installation platform translation mechanisms are arranged on both sides of the grinding roller installation platform, and a grinding roller bracket lifting mechanism is fixedly installed below the other end portion of the grinding roller.
作为本实用新型的一种优选技术方案,所述磨刷辊升降传动机构固定在磨刷辊安装支架的底部,所述磨刷辊端部固定套筒固定在磨刷辊安装支架的顶部。As a preferred technical solution of the utility model, the brush roller lifting transmission mechanism is fixed to the bottom of the brush roller mounting bracket, and the brush roller end fixing sleeve is fixed to the top of the brush roller mounting bracket.
作为本实用新型的一种优选技术方案,所述磨刷辊上升或下降的角度控制在0-20°之间。As a preferred technical solution of the utility model, the rising or falling angle of the grinding brush roller is controlled between 0-20°.
作为本实用新型的一种优选技术方案,所述磨刷辊升降传动机构采用锥齿轮联动式。As a preferred technical solution of the utility model, the brush roller lifting transmission mechanism adopts a bevel gear linkage type.
作为本实用新型的一种优选技术方案,所述抛磨辊的平移距离为2200mm。As a preferred technical solution of the present utility model, the translation distance of the polishing roller is 2200 mm.
作为本实用新型的一种优选技术方案,所述磨刷辊安装平台平移机构将抛磨辊套入磨刷轴上。As a preferred technical solution of the utility model, the grinding brush roller mounting platform translation mechanism sleeves the grinding roller onto the grinding brush shaft.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
本实用新型:通过磨刷辊安装支架、磨刷辊端部固定套筒、磨刷辊、磨刷辊升降支架、抛磨辊、抛磨辊安装平台、磨刷辊安装平台平移机构、抛磨辊支架升降机构、磨刷辊升降传动机构、丝杠、磨刷辊支架、磨刷轴等构成机械化结构;减少人工劳动力的直接投入,减少了抛磨辊因繁琐的安装顺序而导致的损坏,提高了工作效率。The utility model forms a mechanized structure through a grinding brush roller mounting bracket, a grinding brush roller end fixing sleeve, a grinding brush roller, a grinding brush roller lifting bracket, a polishing roller, a grinding brush roller mounting platform, a grinding brush roller mounting platform translation mechanism, a grinding brush roller bracket lifting mechanism, a grinding brush roller lifting transmission mechanism, a lead screw, a grinding brush roller bracket, a grinding brush shaft, etc.; it reduces the direct input of manual labor, reduces the damage of the grinding brush roller caused by the complicated installation sequence, and improves the work efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1是本实用新型整体结构示意图之一;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型整体结构示意图之二;Figure 2 is a second schematic diagram of the overall structure of the utility model;
图3是本实用新型的正视图;Fig. 3 is a front view of the utility model;
图4是本实用新型的侧视图;Fig. 4 is a side view of the utility model;
图5是本实用新型的俯视图;Fig. 5 is a top view of the utility model;
图6是本实用新型的局部结构放大示意图;FIG6 is an enlarged schematic diagram of a local structure of the utility model;
图中:1、磨刷辊安装支架;2、磨刷辊端部固定套筒;3、磨刷辊;4、磨刷辊升降支架;5、抛磨辊;6、抛磨辊安装平台;7、磨刷辊安装平台平移机构;8、抛磨辊支架升降机构;9、磨刷辊升降传动机构;10、丝杠;11、磨刷辊支架;12、磨刷轴。In the figure: 1. grinding brush roller mounting bracket; 2. grinding brush roller end fixing sleeve; 3. grinding brush roller; 4. grinding brush roller lifting bracket; 5. polishing roller; 6. polishing roller mounting platform; 7. grinding brush roller mounting platform translation mechanism; 8. polishing roller bracket lifting mechanism; 9. grinding brush roller lifting transmission mechanism; 10. lead screw; 11. grinding brush roller bracket; 12. grinding brush shaft.
具体实施方式DETAILED DESCRIPTION
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
实施例1Example 1
如图1-6所示,本实用新型提供一种抛磨辊安装结构,包括抛磨辊5,抛磨辊5套接架构在磨刷轴12上,磨刷轴12的一端部连接在磨刷辊3的一端,磨刷辊3的另一端套嵌于磨刷辊端部固定套筒2的内部,磨刷辊3的垂直下方设置有磨刷辊升降支架4,磨刷辊升降支架4的两端均设置有磨刷辊支架11,磨刷辊支架11活动贯穿通过两根丝杠10,丝杠10的底部连接在磨刷辊升降传动机构9上;将抛磨辊5放在磨刷辊升降支架4上,抛磨辊5的下方设置有抛磨辊安装平台6,抛磨辊安装平台6的两侧安装设置有磨刷辊安装平台平移机构7,抛磨辊5的另一端部的下方固定安装有抛磨辊支架升降机构8。As shown in Figures 1-6, the utility model provides a polishing roller installation structure, including a polishing roller 5, the polishing roller 5 sleeve frame is mounted on a brush shaft 12, one end of the brush shaft 12 is connected to one end of the brush roller 3, the other end of the brush roller 3 is sleeved in the interior of a fixed sleeve 2 at the end of the brush roller, a brush roller lifting bracket 4 is arranged vertically below the brush roller 3, both ends of the brush roller lifting bracket 4 are provided with brush roller brackets 11, the brush roller bracket 11 movably passes through two lead screws 10, and the bottom of the lead screw 10 is connected to a brush roller lifting transmission mechanism 9; the polishing roller 5 is placed on the brush roller lifting bracket 4, a polishing roller mounting platform 6 is arranged below the polishing roller 5, brush roller mounting platform translation mechanisms 7 are installed on both sides of the polishing roller mounting platform 6, and a polishing roller bracket lifting mechanism 8 is fixedly installed below the other end of the polishing roller 5.
磨刷辊升降传动机构9固定在磨刷辊安装支架1的底部,磨刷辊端部固定套筒2固定在磨刷辊安装支架1的顶部。The brush roller lifting transmission mechanism 9 is fixed to the bottom of the brush roller mounting bracket 1 , and the brush roller end fixing sleeve 2 is fixed to the top of the brush roller mounting bracket 1 .
磨刷辊3上升或下降的角度控制在0-20°之间。通过磨刷辊升降传动机构9使磨刷辊3调整到合适的角度;The rising or falling angle of the grinding brush roller 3 is controlled between 0-20 degrees. The grinding brush roller 3 is adjusted to a suitable angle through the grinding brush roller lifting transmission mechanism 9;
磨刷辊3上升或下降的角度控制在0-20°之间可以方便安装,应对多种场合。The rising or falling angle of the grinding brush roller 3 is controlled between 0-20 degrees, which can be easily installed and cope with various occasions.
磨刷辊升降传动机构9采用锥齿轮联动式。磨刷辊升降传动机构9采用锥齿轮联动式可以有效的使磨刷辊3上下移动时,磨刷辊支架11在左右两边的丝杠10上的两端距离均匀,不会造成磨刷辊支架11两端的水平高度不统一。The brush roller lifting transmission mechanism 9 adopts a bevel gear linkage type. The brush roller lifting transmission mechanism 9 adopts a bevel gear linkage type, which can effectively make the distance between the two ends of the brush roller bracket 11 on the left and right sides of the lead screw 10 uniform when the brush roller 3 moves up and down, and will not cause the horizontal height of the two ends of the brush roller bracket 11 to be inconsistent.
抛磨辊5的平移距离为2200mm;可以使抛磨辊5一次性安装至磨刷辊3上。The translation distance of the polishing roller 5 is 2200 mm; the polishing roller 5 can be installed on the grinding brush roller 3 at one time.
磨刷辊安装平台平移机构7将抛磨辊5套入磨刷轴12上,替换传统工序中,通过人力操作的此过程。The grinding brush roller installation platform translation mechanism 7 sleeves the grinding roller 5 onto the grinding brush shaft 12, replacing this process in the traditional process, which is operated manually.
工作原理:通过驱动电机为磨刷辊升降传动机构9提供初始动力,磨刷辊升降传动机构9使磨刷辊支架11在丝杠10上垂直升降,从而使磨刷辊升降支架4垂直升降,并由磨刷辊升降支架4撑起磨刷辊3,又因为磨刷辊3的一端套嵌在磨刷辊端部固定套筒2内,故而在杠杆原理的作用下磨刷轴12被抬起,进一步使抛磨辊5也被抬起;又在磨刷辊安装平台平移机构7的作用下,抛磨辊安装平台6水平往复位移,抛磨辊安装平台6两端部的抛磨辊支架升降机构8进行垂直升降,使抛磨辊5被抬起,从而使抛磨辊5与磨刷轴12产生间隙空间,进一步便于抛磨辊安装平台6水平位移,从而使抛磨辊5脱离磨刷轴12。Working principle: The driving motor provides initial power to the brush roller lifting transmission mechanism 9, and the brush roller lifting transmission mechanism 9 makes the brush roller bracket 11 vertically lift and lower on the screw 10, so that the brush roller lifting bracket 4 is vertically lifted and lowered, and the brush roller 3 is supported by the brush roller lifting bracket 4. Because one end of the brush roller 3 is embedded in the fixed sleeve 2 at the end of the brush roller, the brush shaft 12 is lifted under the action of the lever principle, and the polishing roller 5 is further lifted; under the action of the brush roller mounting platform translation mechanism 7, the polishing roller mounting platform 6 is horizontally reset, and the polishing roller bracket lifting mechanisms 8 at both ends of the polishing roller mounting platform 6 are vertically lifted, so that the polishing roller 5 is lifted, so that a gap space is generated between the polishing roller 5 and the brush shaft 12, which further facilitates the horizontal displacement of the polishing roller mounting platform 6, so that the polishing roller 5 is separated from the brush shaft 12.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims (6)
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