CN221911099U - A grinding device for metal roller processing - Google Patents
A grinding device for metal roller processing Download PDFInfo
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- CN221911099U CN221911099U CN202420493127.0U CN202420493127U CN221911099U CN 221911099 U CN221911099 U CN 221911099U CN 202420493127 U CN202420493127 U CN 202420493127U CN 221911099 U CN221911099 U CN 221911099U
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- 239000002184 metal Substances 0.000 title claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 59
- 238000000034 method Methods 0.000 abstract description 6
- 238000004064 recycling Methods 0.000 abstract description 3
- 239000007921 spray Substances 0.000 description 7
- 238000005498 polishing Methods 0.000 description 4
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型公开了一种金属滚轮加工用打磨装置,包括工作台,所述工作台底部设置有减速电机,所述减速电机输出轴贯穿工作台连接有三爪卡盘,所述工作台顶部一侧设置有打磨组件,所述工作台顶部开设有若干个通孔,所述工作台底部设置有排水斗和液压缸,若干个所述通孔均与排水斗连通,所述液压缸输出轴连接有支撑板,所述支撑板顶部设置有过滤箱,所述过滤箱内部设有过滤网,所述过滤箱一侧依次连通有循环泵、叶轮箱与循环管,所述工作台顶部设置有水箱。本实用新型通过上述设置,可完成水箱内水的循环利用,通过叶轮、转杆与凸轮,保证了过滤网过滤的高效性,通过液压缸和支撑板,以便将过滤网从过滤箱内取出,可完成金属碎屑的收集过程。
The utility model discloses a grinding device for metal roller processing, including a workbench, a reduction motor is arranged at the bottom of the workbench, the output shaft of the reduction motor passes through the workbench and is connected to a three-jaw chuck, a grinding assembly is arranged on one side of the top of the workbench, a plurality of through holes are opened on the top of the workbench, a drainage bucket and a hydraulic cylinder are arranged at the bottom of the workbench, a plurality of through holes are connected to the drainage bucket, a support plate is connected to the output shaft of the hydraulic cylinder, a filter box is arranged on the top of the support plate, a filter screen is arranged inside the filter box, a circulation pump, an impeller box and a circulation pipe are connected to one side of the filter box in sequence, and a water tank is arranged on the top of the workbench. Through the above arrangement, the utility model can complete the recycling of water in the water tank, and the high efficiency of the filter screen is guaranteed through the impeller, the rotating rod and the cam, and the filter screen can be taken out from the filter box through the hydraulic cylinder and the support plate, so as to complete the collection process of metal debris.
Description
技术领域Technical Field
本实用新型涉及一种金属滚轮加工用打磨装置。The utility model relates to a grinding device for metal roller processing.
背景技术Background Art
金属滚轮在生产加工过程中,需要对其进行打磨,而在打磨过程中,金属滚轮上将产生飞溅的金属碎屑,现有的打磨装置大多采用喷水的方式进行处理,既可对打磨轮进行降温,又能够对飞溅的金属碎屑进行喷淋,而现有的打磨装置在喷水后,喷出的水掺杂的碎屑大多直接排出,未能进行过滤和回收利用,既不能够达到水资源的循环利用目的,又不能够对金属碎屑进行回收利用,难以达到节能环保的目的,具有一定的局限性。During the production and processing of metal rollers, they need to be polished. During the polishing process, metal rollers will produce flying metal debris. Most existing polishing devices use water spraying to deal with this problem, which can not only cool the grinding wheel, but also spray the flying metal debris. However, after the existing polishing devices spray water, the debris mixed with the sprayed water are mostly directly discharged without being filtered and recycled. This can neither achieve the purpose of recycling water resources nor recycle metal debris, making it difficult to achieve the purpose of energy saving and environmental protection, and has certain limitations.
因此有必要提供一种金属滚轮加工用打磨装置用于解决上述问题。Therefore, it is necessary to provide a grinding device for metal roller processing to solve the above problems.
实用新型内容Utility Model Content
本实用新型要解决的技术问题是提供一种金属滚轮加工用打磨装置,以解决上述背景技术中提出的问题。The technical problem to be solved by the utility model is to provide a grinding device for metal roller processing to solve the problems raised in the above background technology.
为解决上述问题,本实用新型采用如下技术方案:In order to solve the above problems, the utility model adopts the following technical solutions:
一种金属滚轮加工用打磨装置,包括工作台,所述工作台底部设置有减速电机,所述减速电机输出轴贯穿工作台连接有三爪卡盘,所述工作台顶部一侧设置有打磨组件,所述工作台顶部开设有若干个通孔,所述工作台底部设置有排水斗和液压缸,若干个所述通孔均与排水斗连通,所述液压缸输出轴连接有支撑板,所述支撑板顶部设置有过滤箱,所述过滤箱内部设有过滤网,所述过滤箱一侧依次连通有循环泵、叶轮箱与循环管,所述工作台顶部设置有水箱,所述循环管通过软管与水箱连通,所述打磨组件一侧设置有水泵,所述水泵输入端与水箱连通,所述水泵输出端通过软管连接有喷管。A grinding device for metal roller processing comprises a workbench, a reduction motor is arranged at the bottom of the workbench, the output shaft of the reduction motor passes through the workbench and is connected to a three-jaw chuck, a grinding assembly is arranged on one side of the top of the workbench, a plurality of through holes are opened on the top of the workbench, a drainage bucket and a hydraulic cylinder are arranged at the bottom of the workbench, a plurality of through holes are connected to the drainage bucket, the output shaft of the hydraulic cylinder is connected to a support plate, a filter box is arranged on the top of the support plate, a filter screen is arranged inside the filter box, a circulation pump, an impeller box and a circulation pipe are connected to one side of the filter box in sequence, a water tank is arranged on the top of the workbench, the circulation pipe is connected to the water tank through a hose, a water pump is arranged on one side of the grinding assembly, the input end of the water pump is connected to the water tank, and the output end of the water pump is connected to a nozzle through a hose.
优选的,所述打磨组件包括固定板、气缸、移动板、打磨电机与打磨轮,所述固定板固定设置于工作台顶部,所述气缸设置于固定板一侧,所述气缸输出轴贯穿固定板连接有移动板,所述打磨电机设置于移动板顶部,所述打磨电机输出轴贯穿移动板与打磨轮相连。Preferably, the grinding assembly includes a fixed plate, a cylinder, a movable plate, a grinding motor and a grinding wheel, the fixed plate is fixedly arranged on the top of the workbench, the cylinder is arranged on one side of the fixed plate, the cylinder output shaft passes through the fixed plate and is connected to the movable plate, the grinding motor is arranged on the top of the movable plate, and the grinding motor output shaft passes through the movable plate and is connected to the grinding wheel.
优选的,所述喷管固定穿设于移动板,所述喷管底部朝向打磨轮。Preferably, the nozzle is fixedly installed on the movable plate, and the bottom of the nozzle faces the grinding wheel.
优选的,所述叶轮箱内部通过密封轴承转动安装有转杆,所述转杆外壁固定套接有叶轮,所述叶轮一端贯穿至过滤箱内部且外壁固定套接有两个凸轮,所述过滤网滑动设置于过滤箱内部,所述过滤网底部与凸轮顶部相接触。Preferably, a rotating rod is rotatably installed inside the impeller box through a sealed bearing, an impeller is fixedly sleeved on the outer wall of the rotating rod, one end of the impeller passes through the interior of the filter box and two cams are fixedly sleeved on the outer wall, the filter screen is slidably arranged inside the filter box, and the bottom of the filter screen is in contact with the top of the cam.
优选的,所述过滤网顶部两侧均设置有把手。Preferably, handles are provided on both sides of the top of the filter screen.
优选的,所述工作台底部四个端角均设置有支腿。Preferably, legs are provided at the four end corners of the bottom of the workbench.
优选的,所述过滤箱内壁的前后两端均设置有滑槽,所述过滤网前后两端均设置有滑块,两个所述滑块分别滑动设置于相邻近的滑槽内。Preferably, the front and rear ends of the inner wall of the filter box are both provided with slide grooves, the front and rear ends of the filter screen are both provided with sliders, and the two sliders are respectively slidably arranged in adjacent slide grooves.
本实用新型的有益效果是:通过三爪卡盘、减速电机与打磨组件,可对金属滚轮进行打磨,向水箱内加入外界水,通过水泵和喷管,可对打磨轮进行降温,也可对金属滚轮打磨产生的碎屑进行喷淋,喷出的水和金属碎屑通过通孔和排水斗落入过滤箱内,通过过滤网以对水中掺杂的金属碎屑进行过滤,通过循环泵、叶轮箱、循环管、水泵与水箱,可完成水资源的循环利用,通过叶轮、转杆与凸轮,可带动过滤网进行竖向往复震动,以避免过滤网附着较多的金属碎屑而影响水流的流通过程,保证了过滤网过滤的高效性,通过液压缸和支撑板,以便将过滤网从过滤箱内取出,即可完成金属碎屑的收集过程。The beneficial effects of the utility model are as follows: the metal roller can be polished by the three-jaw chuck, the reduction motor and the polishing assembly, external water is added into the water tank, the grinding wheel can be cooled by the water pump and the spray pipe, and the debris generated by the grinding of the metal roller can be sprayed, the sprayed water and metal debris fall into the filter box through the through hole and the drainage bucket, the metal debris mixed in the water is filtered by the filter net, the water resource can be recycled by the circulation pump, the impeller box, the circulation pipe, the water pump and the water tank, the filter net can be driven to vibrate vertically reciprocatingly by the impeller, the rotating rod and the cam, so as to avoid the filter net being attached with a lot of metal debris and affecting the flow process of the water flow, thereby ensuring the high efficiency of the filter net, and the filter net can be taken out of the filter box by the hydraulic cylinder and the support plate, so as to complete the collection process of the metal debris.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,但并不是对本实用新型保护范围的限制。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below, but this does not limit the protection scope of the utility model.
图1为本实用新型提供的整体的结构示意图;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本实用新型提供的图1的部分结构示意图;FIG2 is a partial structural schematic diagram of FIG1 provided by the utility model;
图3为本实用新型提供的转杆和凸轮的侧视图;FIG3 is a side view of the rotating rod and the cam provided by the utility model;
图4为本实用新型提供的过滤箱的俯视图;FIG4 is a top view of the filter box provided by the utility model;
图5为本实用新型提供的通孔在工作台顶部的俯视图。FIG. 5 is a top view of the through hole provided by the utility model on the top of the workbench.
其中,1、工作台;2、减速电机;3、三爪卡盘;4、打磨组件;41、固定板;42、气缸;43、移动板;44、打磨电机;45、打磨轮;5、通孔;6、排水斗;7、液压缸;8、支撑板;9、过滤箱;10、过滤网;11、循环泵;12、叶轮箱;13、循环管;14、转杆;15、水箱;16、水泵;17、喷管;18、叶轮;19、凸轮;20、把手;21、支腿;22、滑槽;23、滑块。Among them, 1. workbench; 2. reduction motor; 3. three-jaw chuck; 4. grinding assembly; 41. fixed plate; 42. cylinder; 43. movable plate; 44. grinding motor; 45. grinding wheel; 5. through hole; 6. drainage bucket; 7. hydraulic cylinder; 8. support plate; 9. filter box; 10. filter screen; 11. circulation pump; 12. impeller box; 13. circulation pipe; 14. rotating rod; 15. water tank; 16. water pump; 17. nozzle; 18. impeller; 19. cam; 20. handle; 21. support leg; 22. slide groove; 23. slider.
具体实施方式DETAILED DESCRIPTION
参阅图1至图5所示的一种金属滚轮加工用打磨装置,包括工作台1,所述工作台1底部设置有减速电机2,所述减速电机2输出轴贯穿工作台1连接有三爪卡盘3,所述工作台1顶部一侧设置有打磨组件4,所述工作台1顶部开设有若干个通孔5,所述工作台1底部设置有排水斗6和液压缸7,若干个所述通孔5均与排水斗6连通,所述液压缸7输出轴连接有支撑板8,所述支撑板8顶部设置有过滤箱9,所述过滤箱9内部设有过滤网10,所述过滤箱9一侧依次连通有循环泵11、叶轮箱12与循环管13,所述工作台1顶部设置有水箱15,所述循环管13通过软管与水箱15连通,所述打磨组件4一侧设置有水泵16,所述水泵16输入端与水箱15连通,所述水泵16输出端通过软管连接有喷管17。Referring to a grinding device for metal roller processing shown in Figures 1 to 5, the grinding device comprises a workbench 1, a reduction motor 2 is arranged at the bottom of the workbench 1, the output shaft of the reduction motor 2 passes through the workbench 1 and is connected to a three-jaw chuck 3, a grinding assembly 4 is arranged on one side of the top of the workbench 1, a plurality of through holes 5 are opened on the top of the workbench 1, a drainage bucket 6 and a hydraulic cylinder 7 are arranged at the bottom of the workbench 1, and a plurality of the through holes 5 are connected to the drainage bucket 6, a support plate 8 is connected to the output shaft of the hydraulic cylinder 7, a filter box 9 is arranged on the top of the support plate 8, a filter screen 10 is arranged inside the filter box 9, a circulation pump 11, an impeller box 12 and a circulation pipe 13 are connected to one side of the filter box 9 in sequence, a water tank 15 is arranged on the top of the workbench 1, and the circulation pipe 13 is connected to the water tank 15 through a hose, a water pump 16 is arranged on one side of the grinding assembly 4, an input end of the water pump 16 is connected to the water tank 15, and an output end of the water pump 16 is connected to a nozzle 17 through a hose.
进一步,所述打磨组件4包括固定板41、气缸42、移动板43、打磨电机44与打磨轮45,所述固定板41固定设置于工作台1顶部,所述气缸42设置于固定板41一侧,所述气缸42输出轴贯穿固定板41连接有移动板43,所述打磨电机44设置于移动板43顶部,所述打磨电机44输出轴贯穿移动板43与打磨轮45相连。Furthermore, the grinding assembly 4 includes a fixed plate 41, a cylinder 42, a movable plate 43, a grinding motor 44 and a grinding wheel 45. The fixed plate 41 is fixedly arranged on the top of the workbench 1, the cylinder 42 is arranged on one side of the fixed plate 41, the output shaft of the cylinder 42 passes through the fixed plate 41 and is connected to the movable plate 43, the grinding motor 44 is arranged on the top of the movable plate 43, and the output shaft of the grinding motor 44 passes through the movable plate 43 and is connected to the grinding wheel 45.
启动打磨电机44带动打磨轮45转动,启动气缸42使其输出轴伸长,带动移动板43和打磨轮45朝向金属滚轮进行移动,直至打磨轮45与金属滚轮接触,从而完成金属滚轮的打磨过程。The grinding motor 44 is started to drive the grinding wheel 45 to rotate, and the cylinder 42 is started to extend its output shaft, driving the movable plate 43 and the grinding wheel 45 to move toward the metal roller until the grinding wheel 45 contacts the metal roller, thereby completing the grinding process of the metal roller.
进一步,所述喷管17固定穿设于移动板43,所述喷管17底部朝向打磨轮45。Furthermore, the nozzle 17 is fixedly disposed on the movable plate 43 , and the bottom of the nozzle 17 faces the grinding wheel 45 .
启动水泵16,将水箱15内的水抽出,并通过喷管17朝向打磨轮4喷出,可对打磨轮4进行降温,也可对金属滚轮打磨产生的碎屑进行喷淋。The water pump 16 is started to pump out the water in the water tank 15 and spray it toward the grinding wheel 4 through the nozzle 17, so as to cool the grinding wheel 4 and also spray the debris generated by the grinding of the metal roller.
进一步,所述叶轮箱12内部通过密封轴承转动安装有转杆14,所述转杆14外壁固定套接有叶轮18,所述叶轮18一端贯穿至过滤箱9内部且外壁固定套接有两个凸轮19,所述过滤网10滑动设置于过滤箱9内部,所述过滤网10底部与凸轮19顶部相接触。Furthermore, a rotating rod 14 is rotatably installed inside the impeller box 12 through a sealed bearing, and an impeller 18 is fixedly sleeved on the outer wall of the rotating rod 14. One end of the impeller 18 passes through the interior of the filter box 9 and two cams 19 are fixedly sleeved on the outer wall. The filter screen 10 is slidably arranged inside the filter box 9, and the bottom of the filter screen 10 is in contact with the top of the cam 19.
通过密封轴承的设置,以保证转杆14转动安装的密封性,在水流经过叶轮箱12内时,将带动叶轮18及其内部的转杆14转动,从而带动凸轮19转动,随着凸轮19的转动以及过滤网10自身重力和受到水流的冲击,将带动过滤网10进行竖向的往复震动。By setting a sealed bearing, the sealing of the rotating installation of the rotating rod 14 is ensured. When water flows through the impeller box 12, the impeller 18 and the rotating rod 14 inside it will be driven to rotate, thereby driving the cam 19 to rotate. With the rotation of the cam 19 and the gravity of the filter screen 10 itself and the impact of the water flow, the filter screen 10 will be driven to vibrate vertically back and forth.
进一步,所述过滤网10顶部两侧均设置有把手20。Furthermore, handles 20 are provided on both sides of the top of the filter screen 10 .
通过把手20的设置,以便对过滤网10进行提拉。The handle 20 is provided so as to facilitate lifting the filter screen 10 .
进一步,所述工作台1底部四个端角均设置有支腿21。Furthermore, legs 21 are provided at the four end corners of the bottom of the workbench 1 .
通过四个支腿21以便对工作台1进行支撑固定。The workbench 1 is supported and fixed by four legs 21 .
进一步,所述过滤箱9内壁的前后两端均设置有滑槽22,所述过滤网10前后两端均设置有滑块23,两个所述滑块23分别滑动设置于相邻近的滑槽22内。Furthermore, both front and rear ends of the inner wall of the filter box 9 are provided with slide grooves 22 , and both front and rear ends of the filter screen 10 are provided with sliders 23 , and the two sliders 23 are slidably disposed in adjacent slide grooves 22 , respectively.
通过滑块23滑动于滑槽22的设置,以保证过滤网10在过滤箱9内部滑动的稳定性。The sliding block 23 is arranged to slide in the sliding groove 22 , so as to ensure the stability of the filter screen 10 sliding inside the filter box 9 .
本实用新型使用时,将金属滚轮通过三爪卡盘3进行夹持固定,通过打磨组件4可对金属滚轮侧边进行打磨,通过减速电机2可带动三爪卡盘3转动,以便对金属滚轮周侧进行均匀打磨,向水箱15内加入水,启动水泵16,将水箱15内的水抽出,并通过喷管17朝向打磨轮4喷出,可对打磨轮4进行降温,也可对金属滚轮打磨产生的碎屑进行喷淋,喷出的水和金属碎屑通过通孔5和排水斗6落入过滤箱9内,通过过滤网10以对水中掺杂的金属碎屑进行过滤,经过过滤的水落入过滤箱9内底部,启动循环泵11,将过滤箱9内的水抽出,依次通过叶轮箱12和循环管13而通入水箱15内部,以便水泵16重新抽入水箱15内的水,可完成水资源的循环利用,在水流经过叶轮箱12内时,将带动叶轮18及其内部的转杆14转动,从而带动凸轮19转动,随着凸轮19的转动以及过滤网10自身重力和受到水流的冲击,将带动过滤网10进行竖向的往复震动,以避免过滤网10附着较多的金属碎屑而影响水流的流通过程,保证了过滤网10过滤的高效性,当需要对过滤网10顶部的金属碎屑进行取出时,启动液压缸7使其输出轴伸长,带动支撑板8及其顶部的过滤箱9向下移动,从而以便通过过滤箱9顶部开口处而将过滤网10从过滤箱9内部取出,即可完成金属碎屑的收集过程。When the utility model is used, the metal roller is clamped and fixed by the three-jaw chuck 3, the side of the metal roller can be polished by the polishing assembly 4, the three-jaw chuck 3 can be driven to rotate by the reduction motor 2, so as to evenly polish the circumference of the metal roller, add water to the water tank 15, start the water pump 16, pump out the water in the water tank 15, and spray it toward the grinding wheel 4 through the nozzle 17, which can cool the grinding wheel 4 and spray the debris generated by the grinding of the metal roller, the sprayed water and metal debris fall into the filter box 9 through the through hole 5 and the drainage bucket 6, the metal debris mixed in the water is filtered through the filter screen 10, and the filtered water falls into the bottom of the filter box 9, the circulation pump 11 is started, the water in the filter box 9 is pumped out, and the water is passed into the water tank 15 through the impeller box 12 and the circulation pipe 13 in turn. , so that the water pump 16 can re-pump the water in the water tank 15 to complete the recycling of water resources. When the water flows through the impeller box 12, it will drive the impeller 18 and the rotating rod 14 inside it to rotate, thereby driving the cam 19 to rotate. With the rotation of the cam 19 and the gravity of the filter screen 10 itself and the impact of the water flow, the filter screen 10 will be driven to vibrate vertically to avoid the filter screen 10 being attached with a lot of metal debris and affecting the flow process of the water flow, thereby ensuring the high efficiency of the filter screen 10. When it is necessary to remove the metal debris on the top of the filter screen 10, the hydraulic cylinder 7 is started to extend its output shaft, driving the support plate 8 and the filter box 9 on its top to move downward, so that the filter screen 10 can be taken out from the inside of the filter box 9 through the opening at the top of the filter box 9, and the collection process of the metal debris can be completed.
以上,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书所限定的保护范围为准。The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420493127.0U CN221911099U (en) | 2024-03-14 | 2024-03-14 | A grinding device for metal roller processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420493127.0U CN221911099U (en) | 2024-03-14 | 2024-03-14 | A grinding device for metal roller processing |
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