CN221911090U - Automatic grinding device of cylindrical work piece outer wall - Google Patents
Automatic grinding device of cylindrical work piece outer wall Download PDFInfo
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Abstract
本实用新型公开一种圆柱形工件外壁自动化打磨装置,包括通过机架支撑的工作平台(1),其特征在于:所述工作平台(1)上转动支撑有主动辊(2)和被动辊(3),所述主动辊(2)的一端通过链轮链条传动副与位于工作平台(1)下方的主动辊电机(4)的工作端相连,所述主动辊(2)的轴线水平分布,而被动辊(3)的轴线则与水平面之间成5‑10°的夹角,所述工作平台(1)上设置有结构相同的第一打磨机构(5)和第二打磨机构(6)。
The utility model discloses an automatic grinding device for the outer wall of a cylindrical workpiece, comprising a working platform (1) supported by a frame, characterized in that: an active roller (2) and a passive roller (3) are rotatably supported on the working platform (1), one end of the active roller (2) is connected to the working end of an active roller motor (4) located below the working platform (1) through a sprocket chain transmission pair, the axis of the active roller (2) is horizontally distributed, and the axis of the passive roller (3) forms an angle of 5-10° with the horizontal plane, and a first grinding mechanism (5) and a second grinding mechanism (6) with the same structure are arranged on the working platform (1).
Description
技术领域Technical Field
本实用新型涉及机加工领域,特别是一种圆柱形工件外壁自动化打磨装置。The utility model relates to the field of machining, in particular to an automatic grinding device for the outer wall of a cylindrical workpiece.
背景技术Background Art
在机加工领域中,经常需要对某些圆柱形工件的外壁进行打磨,传统的打磨方式是由操作人员手持角磨机进行手动打磨操作,这种方式工作效率低,工人的劳动强度大,用工成本相对较高。因此现在需要一种能够解决上述问题的方法或装置。In the field of machining, it is often necessary to grind the outer wall of some cylindrical workpieces. The traditional grinding method is for the operator to manually grind with a handheld angle grinder. This method has low work efficiency, high labor intensity and relatively high labor costs. Therefore, a method or device that can solve the above problem is now needed.
发明内容Summary of the invention
本实用新型是为了解决现有技术所存在的上述不足,提出一种结构简单,设计巧妙,成本低廉且自动化程度高的圆柱形工件外壁自动化打磨装置。The utility model aims to solve the above-mentioned deficiencies in the prior art and provides an automatic grinding device for the outer wall of a cylindrical workpiece which has a simple structure, ingenious design, low cost and high automation.
本实用新型的技术解决方案是:一种圆柱形工件外壁自动化打磨装置,包括通过机架支撑的工作平台1,其特征在于:所述工作平台1上转动支撑有主动辊2和被动辊3,所述主动辊2的一端通过链轮链条传动副与位于工作平台1下方的主动辊电机4的工作端相连,所述主动辊2的轴线水平分布,而被动辊3的轴线则与水平面之间成5-10°的夹角,The technical solution of the utility model is: an automatic grinding device for the outer wall of a cylindrical workpiece, comprising a working platform 1 supported by a frame, characterized in that: an active roller 2 and a passive roller 3 are rotatably supported on the working platform 1, one end of the active roller 2 is connected to the working end of an active roller motor 4 located below the working platform 1 through a sprocket chain transmission pair, the axis of the active roller 2 is horizontally distributed, and the axis of the passive roller 3 forms an angle of 5-10° with the horizontal plane,
所述工作平台1上设置有结构相同的第一打磨机构5和第二打磨机构6,The working platform 1 is provided with a first grinding mechanism 5 and a second grinding mechanism 6 having the same structure.
所述第一打磨机构5包括滑动连接在X轴导轨7上的第一底座8,第一底座8内设置有螺母块,所述螺母块与转动支撑在工作平台1上的第一螺杆9螺纹连接,所述第一螺杆9的端部设置有手轮10,第一底座8上设置有第一支撑架11,所述第一支撑架11的侧壁上设置有倾斜导轨12,所述倾斜导轨12上滑动连接有第二底座13,第二底座13内设置有螺母块,所述螺母块与转动支撑在第一支撑架11上的第二螺杆14螺纹连接,所述第二螺杆14的顶端设置有手轮10,所述倾斜导轨12与与铅垂线之间成5-10°的夹角,The first grinding mechanism 5 includes a first base 8 slidably connected to the X-axis guide rail 7, a nut block is arranged in the first base 8, the nut block is threadedly connected to the first screw rod 9 rotatably supported on the working platform 1, a hand wheel 10 is arranged at the end of the first screw rod 9, a first support frame 11 is arranged on the first base 8, an inclined guide rail 12 is arranged on the side wall of the first support frame 11, a second base 13 is slidably connected to the inclined guide rail 12, a nut block is arranged in the second base 13, the nut block is threadedly connected to the second screw rod 14 rotatably supported on the first support frame 11, a hand wheel 10 is arranged at the top end of the second screw rod 14, the inclined guide rail 12 forms an angle of 5-10° with the plumb line,
所述主动辊2沿Y轴方向分布,The active roller 2 is distributed along the Y-axis direction.
所述第二底座13上设置有第二支撑架15,所述第二支撑架15上支撑有打磨电机16,所述打磨电机16的输出端通过皮带轮传动副17与转动支撑在第二支撑架15底部的打磨转轴18相连,打磨转轴18的一端设置有打磨砂布轮19。A second support frame 15 is provided on the second base 13, and a grinding motor 16 is supported on the second support frame 15. The output end of the grinding motor 16 is connected to a grinding shaft 18 rotatably supported at the bottom of the second support frame 15 through a pulley transmission pair 17, and a grinding cloth wheel 19 is provided at one end of the grinding shaft 18.
本实用新型同现有技术相比,具有如下优点:Compared with the prior art, the utility model has the following advantages:
本种结构形式的圆柱形工件外壁自动化打磨装置,其结构简单,设计巧妙,布局合理,它针对传统的手工打磨的方式所存在的种种问题,设计出一种自动化的结构,它利用两个辊子(主动辊和被动辊)支撑被打磨的圆柱形工件,同时由于这两个辊子的特殊设计,能够让圆柱形工件一边旋转一边沿径向运动,这样设置在工件上方的两个打磨机构便可以自动对工件外壁进行打磨,从而实现自动化的打磨工作。这种打磨装置的制作工艺简单,制造成本低廉,工作过程中人员仅仅起到上下料的作用,不仅可以节省大量的人力劳动,同时还能够有效提高工作效率,因此可以说它具备了多种优点,特别适合于在本领域中推广应用,其市场前景十分广阔。The cylindrical workpiece outer wall automatic grinding device of this structural form has a simple structure, ingenious design and reasonable layout. It designs an automatic structure to solve various problems existing in the traditional manual grinding method. It uses two rollers (active roller and passive roller) to support the cylindrical workpiece to be ground. At the same time, due to the special design of these two rollers, the cylindrical workpiece can rotate while moving radially, so that the two grinding mechanisms arranged above the workpiece can automatically grind the outer wall of the workpiece, thereby realizing automatic grinding. The manufacturing process of this grinding device is simple and the manufacturing cost is low. During the working process, the personnel only play the role of loading and unloading materials, which can not only save a lot of manpower, but also effectively improve work efficiency. Therefore, it can be said that it has many advantages and is particularly suitable for promotion and application in this field. Its market prospects are very broad.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型实施例的主视图。FIG. 1 is a front view of an embodiment of the utility model.
图2是本实用新型实施例的侧视图。FIG. 2 is a side view of an embodiment of the utility model.
具体实施方式DETAILED DESCRIPTION
下面将结合附图说明本实用新型的具体实施方式。如图1、图2所示:一种圆柱形工件外壁自动化打磨装置,包括通过机架支撑的工作平台1,在工作平台1上转动支撑有主动辊2和被动辊3,所述主动辊2的一端通过链轮链条传动副与位于工作平台1下方的主动辊电机4的工作端相连,所述主动辊2的轴线水平分布,而被动辊3的轴线则与水平面之间成5-10°的夹角,The specific implementation of the utility model will be described below in conjunction with the accompanying drawings. As shown in Figures 1 and 2: An automatic grinding device for the outer wall of a cylindrical workpiece includes a working platform 1 supported by a frame, on which an active roller 2 and a passive roller 3 are rotatably supported, one end of the active roller 2 is connected to the working end of an active roller motor 4 located below the working platform 1 through a sprocket chain transmission pair, the axis of the active roller 2 is horizontally distributed, and the axis of the passive roller 3 forms an angle of 5-10° with the horizontal plane,
所述工作平台1上设置有结构相同的第一打磨机构5和第二打磨机构6,The working platform 1 is provided with a first grinding mechanism 5 and a second grinding mechanism 6 having the same structure.
所述第一打磨机构5包括滑动连接在X轴导轨7上的第一底座8,第一底座8内设置有螺母块,所述螺母块与转动支撑在工作平台1上的第一螺杆9螺纹连接,所述第一螺杆9的端部设置有手轮10,第一底座8上设置有第一支撑架11,所述第一支撑架11的侧壁上设置有倾斜导轨12,所述倾斜导轨12上滑动连接有第二底座13,第二底座13内设置有螺母块,所述螺母块与转动支撑在第一支撑架11上的第二螺杆14螺纹连接,所述第二螺杆14的顶端设置有手轮10,所述倾斜导轨12与与铅垂线之间成5-10°的夹角,The first grinding mechanism 5 includes a first base 8 slidably connected to the X-axis guide rail 7, a nut block is arranged in the first base 8, the nut block is threadedly connected to the first screw rod 9 rotatably supported on the working platform 1, a hand wheel 10 is arranged at the end of the first screw rod 9, a first support frame 11 is arranged on the first base 8, an inclined guide rail 12 is arranged on the side wall of the first support frame 11, a second base 13 is slidably connected to the inclined guide rail 12, a nut block is arranged in the second base 13, the nut block is threadedly connected to the second screw rod 14 rotatably supported on the first support frame 11, a hand wheel 10 is arranged at the top end of the second screw rod 14, the inclined guide rail 12 forms an angle of 5-10° with the plumb line,
所述主动辊2沿Y轴方向分布,The active roller 2 is distributed along the Y-axis direction.
所述第二底座13上设置有第二支撑架15,所述第二支撑架15上支撑有打磨电机16,所述打磨电机16的输出端通过皮带轮传动副17与转动支撑在第二支撑架15底部的打磨转轴18相连,打磨转轴18的一端设置有打磨砂布轮19。A second support frame 15 is provided on the second base 13, and a grinding motor 16 is supported on the second support frame 15. The output end of the grinding motor 16 is connected to a grinding shaft 18 rotatably supported at the bottom of the second support frame 15 through a pulley transmission pair 17, and a grinding cloth wheel 19 is provided at one end of the grinding shaft 18.
本实用新型实施例的圆柱形工件外壁自动化打磨装置的工作过程如下:首先将需要进行外壁打磨处理的工件20放置在主动辊2和被动辊3之间,这两个辊子从斜下方共同向上支撑着工件20,然后调整第一打磨机构5和第二打磨机构6,让第一打磨机构5上的打磨砂布轮19与工件20的外壁接触,同时第二打磨机构6上的打磨砂布轮19也调整至当工件20运动过来后能够与其外壁接触的位置(根据第一打磨机构5的调整位置可以确定第二打磨机构6的调整位置),准备工作结束;The working process of the cylindrical workpiece outer wall automatic grinding device of the embodiment of the utility model is as follows: first, the workpiece 20 to be subjected to outer wall grinding treatment is placed between the active roller 2 and the passive roller 3, and the two rollers jointly support the workpiece 20 upward from the oblique bottom, and then the first grinding mechanism 5 and the second grinding mechanism 6 are adjusted to make the grinding cloth wheel 19 on the first grinding mechanism 5 contact with the outer wall of the workpiece 20, and at the same time, the grinding cloth wheel 19 on the second grinding mechanism 6 is also adjusted to a position where the workpiece 20 can contact with its outer wall after moving over (the adjustment position of the second grinding mechanism 6 can be determined according to the adjustment position of the first grinding mechanism 5), and the preparation work is completed;
然后启动本装置,主动辊电机4工作没通过链轮链条传动副带动主动辊2转动,主动辊2转动时会带动工件20旋转,同时由于被动辊3是倾斜分布的(一端高一端低),因此工件20还会在转动的过程中逐步地由相对较高的一端向相对较低的一端(沿着自身的轴向)运动,从而实现自动的进给动作;Then start the device, the active roller motor 4 works to drive the active roller 2 to rotate through the sprocket chain transmission pair, and the active roller 2 will drive the workpiece 20 to rotate when it rotates. At the same time, since the passive roller 3 is tilted (one end is high and the other end is low), the workpiece 20 will gradually move from a relatively high end to a relatively low end (along its own axial direction) during the rotation process, thereby realizing automatic feeding action;
工件20经过第一打磨机构5后会进入第二打磨机构6所在的区域,并继续被第二打磨机构6打磨,操作人员只需要在本装置的出料方向处将经过两次打磨的工件20取下即可。After passing through the first grinding mechanism 5 , the workpiece 20 will enter the area where the second grinding mechanism 6 is located and continue to be ground by the second grinding mechanism 6 . The operator only needs to remove the workpiece 20 that has been ground twice in the discharge direction of the device.
调整第一打磨机构5和第二打磨机构6时,可以旋转第一螺杆8端部的手轮10,驱动第一螺杆9旋转,第一螺杆9便会带动第一底座8沿着X轴导轨7在X轴方向上运动;然后可以旋转第二螺杆14端部的手轮10,驱动第二螺杆14旋转,第二螺杆14便会带动第二底座13沿着倾斜导轨12在纵向上运动;通过上述调整,保证第一打磨机构5上的打磨砂布轮19能够与工件20的外壁接触;由于第一打磨机构5和第二打磨机构6的结构完全相同,因此在调整第二打磨机构6时,可以根据第一打磨机构5的调整参数(如第一螺杆8旋转的圈数、第二螺杆14旋转的圈数等)进行第二打磨机构6的调整,以保证当工件20运动至二次打磨工位时第二打磨机构6中的打磨砂布轮19能够与其外壁接触。When adjusting the first grinding mechanism 5 and the second grinding mechanism 6, the hand wheel 10 at the end of the first screw 8 can be rotated to drive the first screw 9 to rotate, and the first screw 9 will drive the first base 8 to move along the X-axis guide rail 7 in the X-axis direction; then the hand wheel 10 at the end of the second screw 14 can be rotated to drive the second screw 14 to rotate, and the second screw 14 will drive the second base 13 to move in the longitudinal direction along the inclined guide rail 12; through the above adjustment, it is ensured that the grinding cloth wheel 19 on the first grinding mechanism 5 can contact the outer wall of the workpiece 20; since the structures of the first grinding mechanism 5 and the second grinding mechanism 6 are exactly the same, when adjusting the second grinding mechanism 6, the second grinding mechanism 6 can be adjusted according to the adjustment parameters of the first grinding mechanism 5 (such as the number of rotations of the first screw 8, the number of rotations of the second screw 14, etc.), so as to ensure that when the workpiece 20 moves to the secondary grinding station, the grinding cloth wheel 19 in the second grinding mechanism 6 can contact its outer wall.
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