CN221910474U - Welding tool for sheet metal part machining - Google Patents
Welding tool for sheet metal part machining Download PDFInfo
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- CN221910474U CN221910474U CN202323564441.8U CN202323564441U CN221910474U CN 221910474 U CN221910474 U CN 221910474U CN 202323564441 U CN202323564441 U CN 202323564441U CN 221910474 U CN221910474 U CN 221910474U
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Abstract
Description
技术领域Technical Field
本实用新型涉及钣金件加工技术领域,具体为一种用于钣金件加工的焊接工装。The utility model relates to the technical field of sheet metal processing, in particular to a welding tool used for sheet metal processing.
背景技术Background Art
钣金是一种针对金属薄板的综合冷加工工艺,包括剪、冲/切/复合、折、焊接、铆接、拼接、成型等,焊接工装是在钣金件焊接时使用的固定、压紧、定位的夹具。Sheet metal is a comprehensive cold processing technology for thin metal plates, including shearing, punching/cutting/compounding, folding, welding, riveting, splicing, forming, etc. Welding tooling is a fixture used for fixing, pressing and positioning when welding sheet metal parts.
现如今大部分用于钣金件加工的焊接工装结构简单,功能单一,使用时一般只能对钣金件的单方位进行定位,稳定性较差,钣金件容易发生位移,且无法对钣金件的间距进行自动调整,需要手动移动钣金件的位置,焊接的精准度得不到提升。Nowadays, most welding tooling used for sheet metal processing has a simple structure and a single function. When in use, it can generally only position the sheet metal in a single direction. The stability is poor, the sheet metal is easily displaced, and the spacing between the sheet metal parts cannot be automatically adjusted. The position of the sheet metal parts needs to be moved manually, and the welding accuracy cannot be improved.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
本实用新型的目的在于提供一种用于钣金件加工的焊接工装,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a welding tool for sheet metal processing to solve the problems raised in the above background technology.
(二)技术方案(II) Technical solution
为实现上述目的,本实用新型提供如下技术方案:一种用于钣金件加工的焊接工装,包括底座,所述底座的上端设置有活动座,所述底座的内部开设有滑槽,所述底座的内侧转动安装有双向丝杆一,所述底座的外侧转动安装有手摇把,所述活动座的下端固定安装有连接套筒,所述底座的上端开设有导向槽,所述活动座的下端转动安装有单向轮,所述活动座的内侧设置有滑块,所述活动座的内侧固定安装有导轨,所述活动座的内侧转动安装有双向丝杆二,所述活动座的外侧转动安装有旋钮,所述底座的边侧开设有连接槽,所述滑块的上端转动安装有夹板,所述夹板的外侧固定安装有刻度盘,所述刻度盘的内部开设有弧形槽,所述滑块的上端螺纹安装有夹紧螺杆,所述活动座的外侧通过支架固定安装有定位板,所述定位板上端的内部螺纹安装有调节螺杆,所述调节螺杆的下端固定安装有压块。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding tool for sheet metal processing, comprising a base, a movable seat is arranged at the upper end of the base, a slide groove is provided inside the base, a bidirectional screw rod is rotatably installed on the inner side of the base, a hand crank is rotatably installed on the outer side of the base, a connecting sleeve is fixedly installed on the lower end of the movable seat, a guide groove is provided at the upper end of the base, a one-way wheel is rotatably installed on the lower end of the movable seat, a slider is provided on the inner side of the movable seat, and the inner side of the movable seat is fixed A guide rail is installed, and two bidirectional screw rods are rotatably installed on the inner side of the movable seat, and a knob is rotatably installed on the outer side of the movable seat. A connecting groove is provided on the side of the base, and a clamping plate is rotatably installed on the upper end of the slider, a dial is fixedly installed on the outer side of the clamping plate, and an arc groove is provided inside the dial. A clamping screw is threadedly installed on the upper end of the slider, and a positioning plate is fixedly installed on the outer side of the movable seat through a bracket, an adjusting screw is threadedly installed on the internal thread of the upper end of the positioning plate, and a pressure block is fixedly installed on the lower end of the adjusting screw.
优选的,所述活动座和滑槽分别对称设置有两个,所述双向丝杆一与手摇把为固定连接,所述连接套筒与滑槽的内侧贴合,所述连接套筒与双向丝杆一的外侧为螺纹连接。Preferably, the movable seat and the slide groove are symmetrically arranged in two, the bidirectional screw rod 1 is fixedly connected to the hand crank, the connecting sleeve is fitted with the inner side of the slide groove, and the connecting sleeve is threadedly connected to the outer side of the bidirectional screw rod 1.
通过上述技术方案,转动手摇把带动双向丝杆一旋转,滑槽通过连接套筒对活动座起到导向作用,双向丝杆一通过螺纹带动两个连接套筒朝相反的方向移动,活动座随连接套筒移动,实现两个活动座的间距调节。Through the above technical solution, turning the hand crank drives the bidirectional screw rod to rotate, and the slide groove guides the movable seat through the connecting sleeve. The bidirectional screw rod drives the two connecting sleeves to move in opposite directions through the thread, and the movable seat moves with the connecting sleeve to realize the adjustment of the distance between the two movable seats.
优选的,所述导向槽对称设置有两个,所述单向轮在活动座的下端分别设置有四个,所述单向轮与导向槽的内侧贴合。Preferably, two guide grooves are symmetrically arranged, and four one-way wheels are respectively arranged at the lower end of the movable seat, and the one-way wheels are fitted with the inner side of the guide groove.
通过上述技术方案,活动座移动时,单向轮沿着导向槽移动,减小活动座移动时的摩擦力。Through the above technical solution, when the movable seat moves, the one-way wheel moves along the guide groove, thereby reducing the friction force when the movable seat moves.
优选的,所述滑块在活动座的内侧分别对称设置有两个,所述滑块与导轨的外侧为活动连接。Preferably, two sliding blocks are symmetrically arranged on the inner side of the movable seat, and the sliding blocks are movably connected to the outer side of the guide rail.
通过上述技术方案,导轨对滑块起到导向作用。Through the above technical solution, the guide rail plays a guiding role for the slider.
优选的,所述双向丝杆二与旋钮为固定连接,所述旋钮穿过连接槽延伸至底座的外部。Preferably, the second bidirectional screw rod is fixedly connected to the knob, and the knob extends to the outside of the base through the connecting slot.
通过上述技术方案,转动旋钮带动双向丝杆二旋转,双向丝杆二通过螺纹带动两个滑块朝相反的方向移动,实现两个滑块的间距调节。Through the above technical solution, the knob is turned to drive the two-way screw rod 2 to rotate, and the two-way screw rod 2 drives the two sliders to move in opposite directions through the thread, so as to adjust the distance between the two sliders.
优选的,所述夹板垂直于滑块,所述夹紧螺杆穿过弧形槽与刻度盘的上端贴合,所述调节螺杆垂直于活动座。Preferably, the clamping plate is perpendicular to the slider, the clamping screw passes through the arc groove and fits with the upper end of the dial, and the adjusting screw is perpendicular to the movable seat.
通过上述技术方案,向上旋转调节螺杆,对刻度盘解锁,此时夹板可沿着滑块的上端转动,使用者根据刻度盘确认夹板的旋转角度,调整好角度后,向下旋转调节螺杆,对刻度盘进行固定,夹板对钣金件的两侧进行夹紧定位,夹板的一端与定位板贴合,向下旋转调节螺杆,压块随调节螺杆移动,对钣金件的上端进行下压定位。Through the above technical solution, the adjusting screw is rotated upward to unlock the dial. At this time, the clamp can be rotated along the upper end of the slider. The user confirms the rotation angle of the clamp according to the dial. After adjusting the angle, the adjusting screw is rotated downward to fix the dial. The clamp clamps both sides of the sheet metal and one end of the clamp is fitted with the positioning plate. The adjusting screw is rotated downward, and the pressure block moves with the adjusting screw to press down the upper end of the sheet metal.
与现有技术相比,本实用新型的有益效果是:该用于钣金件加工的焊接工装,设置有定位板和夹板,钣金件的一端与定位板接触,转动旋钮可带动夹板水平移动,对钣金件的两侧进行夹紧定位,并且夹板可水平转动,使用者可根据刻度盘对角度进行控制,适用于不规则的钣金件,定位板的上方设置有压块,转动调节螺杆可带动定位板上下移动,对钣金件的上端进行压紧定位,转动手摇把可带动定位板和夹板水平移动,实现两个钣金件的间距调节,接触后即可进行焊接,相较于传统的焊接工装,固定更加稳定,钣金件不易发生位移,精准度更高。Compared with the prior art, the beneficial effects of the utility model are as follows: the welding tooling used for sheet metal processing is provided with a positioning plate and a clamping plate, one end of the sheet metal is in contact with the positioning plate, and turning the knob can drive the clamping plate to move horizontally to clamp and position both sides of the sheet metal, and the clamping plate can be rotated horizontally, and the user can control the angle according to the dial, which is suitable for irregular sheet metal parts, and a pressure block is provided above the positioning plate, and turning the adjusting screw can drive the positioning plate to move up and down to clamp and position the upper end of the sheet metal part, and turning the hand crank can drive the positioning plate and the clamping plate to move horizontally to adjust the distance between the two sheet metal parts, and welding can be carried out after contact. Compared with traditional welding tooling, the fixation is more stable, the sheet metal parts are not easily displaced, and the accuracy is higher.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型立体结构示意图一;FIG1 is a schematic diagram of a three-dimensional structure of the utility model;
图2为本实用新型立体结构示意图二;Figure 2 is a second schematic diagram of the three-dimensional structure of the utility model;
图3为本实用新型剖视结构示意图;Figure 3 is a schematic cross-sectional view of the utility model;
图4为本实用新型活动座立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the movable seat of the utility model.
其中:1、底座;2、活动座;3、滑槽;4、双向丝杆一;5、手摇把;6、连接套筒;7、导向槽;8、单向轮;9、滑块;10、导轨;11、双向丝杆二;12、旋钮;13、连接槽;14、夹板;15、刻度盘;16、弧形槽;17、夹紧螺杆;18、定位板;19、调节螺杆;20、压块。Among them: 1. Base; 2. Movable seat; 3. Slide groove; 4. Two-way screw rod 1; 5. Hand crank; 6. Connecting sleeve; 7. Guide groove; 8. One-way wheel; 9. Slider; 10. Guide rail; 11. Two-way screw rod 2; 12. Knob; 13. Connecting groove; 14. Clamping plate; 15. Dial; 16. Arc groove; 17. Clamping screw; 18. Positioning plate; 19. Adjusting screw; 20. Pressure block.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例一:Embodiment 1:
如图1-4所示,本实用新型提供的一种用于钣金件加工的焊接工装,包括底座1,底座1的上端设置有活动座2,底座1的内部开设有滑槽3,底座1的内侧转动安装有双向丝杆一4,底座1的外侧转动安装有手摇把5,活动座2的下端固定安装有连接套筒6,底座1的上端开设有导向槽7,活动座2的下端转动安装有单向轮8,活动座2的内侧设置有滑块9,活动座2的内侧固定安装有导轨10,活动座2的内侧转动安装有双向丝杆二11,活动座2的外侧转动安装有旋钮12,底座1的边侧开设有连接槽13,滑块9的上端转动安装有夹板14,夹板14的外侧固定安装有刻度盘15,刻度盘15的内部开设有弧形槽16,滑块9的上端螺纹安装有夹紧螺杆17,活动座2的外侧通过支架固定安装有定位板18,定位板18上端的内部螺纹安装有调节螺杆19,调节螺杆19的下端固定安装有压块20。As shown in Figures 1-4, the utility model provides a welding tool for sheet metal processing, including a base 1, a movable seat 2 is arranged at the upper end of the base 1, a slide groove 3 is provided inside the base 1, a bidirectional screw rod 4 is rotatably installed on the inner side of the base 1, a hand crank 5 is rotatably installed on the outer side of the base 1, a connecting sleeve 6 is fixedly installed on the lower end of the movable seat 2, a guide groove 7 is provided at the upper end of the base 1, a one-way wheel 8 is rotatably installed on the lower end of the movable seat 2, a slider 9 is provided on the inner side of the movable seat 2, a guide rail 10 is fixedly installed on the inner side of the movable seat 2, and the movable seat 2 is rotatably mounted with a bidirectional screw rod 11 on the inner side, a knob 12 is rotatably mounted on the outer side of the movable seat 2, a connecting groove 13 is provided on the side of the base 1, a clamping plate 14 is rotatably mounted on the upper end of the slider 9, a dial 15 is fixedly mounted on the outer side of the clamping plate 14, an arc groove 16 is provided inside the dial 15, a clamping screw 17 is threadedly mounted on the upper end of the slider 9, a positioning plate 18 is fixedly mounted on the outer side of the movable seat 2 through a bracket, an adjusting screw 19 is threadedly mounted on the upper end of the positioning plate 18, and a pressing block 20 is fixedly mounted on the lower end of the adjusting screw 19.
具体的,活动座2和滑槽3分别对称设置有两个,双向丝杆一4与手摇把5为固定连接,连接套筒6与滑槽3的内侧贴合,连接套筒6与双向丝杆一4的外侧为螺纹连接。优点是,转动手摇把5带动双向丝杆一4旋转,滑槽3通过连接套筒6对活动座2起到导向作用,双向丝杆一4通过螺纹带动两个连接套筒6朝相反的方向移动,活动座2随连接套筒6移动,实现两个活动座2的间距调节。Specifically, the movable seat 2 and the slide groove 3 are symmetrically provided with two, the bidirectional screw rod 1 4 is fixedly connected to the hand crank 5, the connecting sleeve 6 is fitted with the inner side of the slide groove 3, and the connecting sleeve 6 is threadedly connected to the outer side of the bidirectional screw rod 1 4. The advantage is that the bidirectional screw rod 1 4 is rotated by turning the hand crank 5, the slide groove 3 guides the movable seat 2 through the connecting sleeve 6, the bidirectional screw rod 1 4 drives the two connecting sleeves 6 to move in opposite directions through the threads, and the movable seat 2 moves with the connecting sleeve 6, so that the spacing between the two movable seats 2 can be adjusted.
具体的,导向槽7对称设置有两个,单向轮8在活动座2的下端分别设置有四个,单向轮8与导向槽7的内侧贴合。优点是,活动座2移动时,单向轮8沿着导向槽7移动,减小活动座2移动时的摩擦力。Specifically, two guide grooves 7 are symmetrically arranged, and four one-way wheels 8 are respectively arranged at the lower end of the movable seat 2, and the one-way wheels 8 are fitted with the inner side of the guide groove 7. The advantage is that when the movable seat 2 moves, the one-way wheel 8 moves along the guide groove 7, reducing the friction force when the movable seat 2 moves.
实施例二:Embodiment 2:
如图1-4所示,作为对上一个实施例的改进。具体的,滑块9在活动座2的内侧分别对称设置有两个,滑块9与导轨10的外侧为活动连接。优点是,导轨10对滑块9起到导向作用。As shown in Fig. 1-4, as an improvement to the previous embodiment, specifically, two sliders 9 are symmetrically arranged on the inner side of the movable seat 2, and the sliders 9 are movably connected to the outer side of the guide rail 10. The advantage is that the guide rail 10 guides the sliders 9.
具体的,双向丝杆二11与旋钮12为固定连接,旋钮12穿过连接槽13延伸至底座1的外部。优点是,转动旋钮12带动双向丝杆二11旋转,双向丝杆二11通过螺纹带动两个滑块9朝相反的方向移动,实现两个滑块9的间距调节。Specifically, the bidirectional screw rod 11 is fixedly connected to the knob 12, and the knob 12 extends to the outside of the base 1 through the connection slot 13. The advantage is that the bidirectional screw rod 11 is rotated by turning the knob 12, and the bidirectional screw rod 11 drives the two sliders 9 to move in opposite directions through the thread, so as to adjust the spacing between the two sliders 9.
具体的,夹板14垂直于滑块9,夹紧螺杆17穿过弧形槽16与刻度盘15的上端贴合,调节螺杆19垂直于活动座2。优点是,向上旋转调节螺杆19,对刻度盘15解锁,此时夹板14可沿着滑块9的上端转动,使用者根据刻度盘15确认夹板14的旋转角度,调整好角度后,向下旋转调节螺杆19,对刻度盘15进行固定,夹板14对钣金件的两侧进行夹紧定位,夹板14的一端与定位板18贴合,向下旋转调节螺杆19,压块20随调节螺杆19移动,对钣金件的上端进行下压定位。Specifically, the clamping plate 14 is perpendicular to the slider 9, the clamping screw 17 passes through the arc groove 16 and fits with the upper end of the dial 15, and the adjusting screw 19 is perpendicular to the movable seat 2. The advantage is that the adjusting screw 19 is rotated upward to unlock the dial 15, and the clamping plate 14 can be rotated along the upper end of the slider 9. The user confirms the rotation angle of the clamping plate 14 according to the dial 15, and after adjusting the angle, the adjusting screw 19 is rotated downward to fix the dial 15. The clamping plate 14 clamps and positions both sides of the sheet metal, and one end of the clamping plate 14 fits with the positioning plate 18. The adjusting screw 19 is rotated downward, and the pressing block 20 moves with the adjusting screw 19 to press down and position the upper end of the sheet metal.
工作原理:首先,将待焊接的钣金件摆放在滑块9的上端,夹板14的一端与定位板18贴合,转动旋钮12带动双向丝杆二11旋转,导轨10对滑块9起到导向作用,双向丝杆二11通过螺纹带动两个滑块9朝相反的方向移动,实现两个滑块9的间距调节,向上旋转调节螺杆19,对刻度盘15解锁,此时夹板14可沿着滑块9的上端转动,使用者根据刻度盘15确认夹板14的旋转角度,调整好角度后,向下旋转调节螺杆19,对刻度盘15进行固定,夹板14与钣金件的两侧贴合后,松开旋钮12,向下旋转调节螺杆19,压块20随调节螺杆19移动,对钣金件的上端进行下压定位,转动手摇把5带动双向丝杆一4旋转,滑槽3通过连接套筒6对活动座2起到导向作用,双向丝杆一4通过螺纹带动两个连接套筒6朝相反的方向移动,活动座2随连接套筒6移动,实现两个活动座2的间距调节,钣金件随活动座2移动,活动座2移动时,单向轮8沿着导向槽7移动,减小活动座2移动时的摩擦力,当两个钣金件接触后,松开手摇把5即可对钣金件进行焊接。Working principle: First, place the sheet metal to be welded on the upper end of the slider 9, one end of the clamping plate 14 is in contact with the positioning plate 18, turn the knob 12 to drive the two-way screw rod 11 to rotate, the guide rail 10 guides the slider 9, and the two-way screw rod 11 drives the two sliders 9 to move in opposite directions through the thread to adjust the spacing between the two sliders 9, and rotate the adjusting screw 19 upward to unlock the dial 15. At this time, the clamping plate 14 can rotate along the upper end of the slider 9. The user confirms the rotation angle of the clamping plate 14 according to the dial 15. After adjusting the angle, rotate the adjusting screw 19 downward to fix the dial 15. The clamping plate 14 is in contact with both sides of the sheet metal. After closing, release the knob 12 and rotate the adjusting screw 19 downward. The pressure block 20 moves with the adjusting screw 19 to press down the upper end of the sheet metal to position it. Turn the hand crank 5 to drive the two-way screw rod 4 to rotate. The slide groove 3 guides the movable seat 2 through the connecting sleeve 6. The two-way screw rod 4 drives the two connecting sleeves 6 to move in opposite directions through the thread. The movable seat 2 moves with the connecting sleeve 6 to adjust the distance between the two movable seats 2. The sheet metal moves with the movable seat 2. When the movable seat 2 moves, the one-way wheel 8 moves along the guide groove 7 to reduce the friction when the movable seat 2 moves. When the two sheet metal parts are in contact, release the hand crank 5 to weld the sheet metal parts.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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