CN221909771U - Foundry sand clearance recovery unit on foundry goods surface - Google Patents
Foundry sand clearance recovery unit on foundry goods surface Download PDFInfo
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- CN221909771U CN221909771U CN202323294308.5U CN202323294308U CN221909771U CN 221909771 U CN221909771 U CN 221909771U CN 202323294308 U CN202323294308 U CN 202323294308U CN 221909771 U CN221909771 U CN 221909771U
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Abstract
Description
技术领域Technical Field
本实用新型涉及铸件清理技术领域,具体为一种铸件表面铸造砂清理回收装置。The utility model relates to the technical field of casting cleaning, in particular to a device for cleaning and recovering casting sand on the surface of a casting.
背景技术Background Art
型砂铸造的基本原材料是铸造砂和型砂粘结剂,型砂和芯砂为造型材料制成铸型,液态金属在重力下充填铸型来生产铸件的铸造方法。钢、铁和大多数有色合金铸件都可用砂型铸造方法获得,由于砂型铸造所用的造型材料价廉易得。The basic raw materials of sand casting are casting sand and sand binder. The molding sand and core sand are used as modeling materials to make a mold, and liquid metal fills the mold under gravity to produce castings. Steel, iron and most non-ferrous alloy castings can be obtained by sand casting, because the modeling materials used in sand casting are cheap and easy to obtain.
如中国专利CN207255219U公开的一种铸件清理装置,通过安装底板的设置的电机与高压水泵来对铸件表面进行清洗,在清洗时通过电机启动高压水泵上连接的出水管对铸件表面进行喷淋清洗,在清洗时对铸件表面的铸造砂清洗效果不彻底会残留许多铸造砂,同时对清理下的的铸造砂无法回收污染了工作环境。For example, a casting cleaning device disclosed in Chinese patent CN207255219U cleans the surface of the casting by installing a motor and a high-pressure water pump on a bottom plate. During cleaning, the motor starts a water outlet pipe connected to the high-pressure water pump to spray and clean the surface of the casting. During cleaning, the casting sand on the surface of the casting is not cleaned thoroughly and a lot of casting sand will remain. At the same time, the cleaning casting sand cannot be recovered and pollutes the working environment.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种铸件表面铸造砂清理回收装置,解决了铸件表面铸造砂难以清洗且无法对清洗下的铸造砂进行回收的问题。In view of the deficiencies in the prior art, the utility model provides a device for cleaning and recovering foundry sand on the surface of a casting, which solves the problem that foundry sand on the surface of a casting is difficult to clean and cannot be recovered after cleaning.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种铸件表面铸造砂清理回收装置包括机箱,所述机箱内腔的顶部可转动地设置有安装板,所述机箱内壁面顶部设置有驱动所述安装板转动的环形滑轨,所述安装板下方沿其一条半径方向设置有可升降的水平刷辊,所述安装板底部沿其另一条半径方向设置有电动滑轨,所述电动滑轨的滑动部上设置有竖向刷辊,所述机箱内腔底部的两侧均设置有一组滚轴输送架,铸件从所述机箱的一侧进入通过两组所述滚轴输送架的传输从另一侧穿出,两个所述滚轴输送架之间设置底面清洗组件。To achieve the above objectives, the utility model is implemented through the following technical solutions: a casting sand cleaning and recovery device comprises a chassis, a mounting plate is rotatably provided on the top of the chassis inner cavity, an annular slide rail for driving the mounting plate to rotate is provided on the top of the chassis inner wall, a liftable horizontal brush roller is provided below the mounting plate along one radial direction, an electric slide rail is provided at the bottom of the mounting plate along another radial direction, a vertical brush roller is provided on the sliding part of the electric slide rail, a group of roller conveyor frames are provided on both sides of the bottom of the chassis inner cavity, the casting enters from one side of the chassis, is transmitted through two groups of roller conveyor frames, and exits from the other side, and a bottom cleaning component is provided between the two roller conveyor frames.
进一步地,所述环形滑轨上设置有滑块,所述滑块与安装板顶部一条直径的一端固定连接。Furthermore, a sliding block is provided on the annular slide rail, and the sliding block is fixedly connected to one end of a diameter at the top of the mounting plate.
进一步地,所述机箱内腔设置有位于安装板的外圈且向下倾斜的喷头。Furthermore, the inner cavity of the chassis is provided with a spray head which is located on the outer circle of the mounting plate and tilted downward.
进一步地,所述底面辅助清洗组件包括两个可转动的刷辊和喷嘴,所述喷嘴设置于两个所述刷辊之间,所述刷辊的长度方向与所述滚轴输送架的传输方向垂直。Furthermore, the bottom surface auxiliary cleaning assembly includes two rotatable brush rollers and a nozzle, the nozzle is arranged between the two brush rollers, and the length direction of the brush roller is perpendicular to the transmission direction of the roller conveyor frame.
进一步地,所述机箱内腔底部为网格板,所述机箱底部设置有收集箱。Furthermore, the bottom of the inner cavity of the chassis is a grid plate, and a collection box is provided at the bottom of the chassis.
进一步地,所述安装板底部一条半径的两端均设置有伸缩杆,两个所述伸缩杆底部均设置有安装座,所述水平刷辊转动连接于两个所述安装座之间。Furthermore, telescopic rods are provided at both ends of a radius at the bottom of the mounting plate, mounting seats are provided at the bottoms of the two telescopic rods, and the horizontal brush roller is rotatably connected between the two mounting seats.
进一步地,所述电动滑轨的滑动部底端设置有安装架,所述安装架内腔设置有驱动电机,所述驱动电机底部固定连接有连接盘,所述驱动电机的输出轴贯穿至所述连接盘底部,所述竖向刷辊可拆卸的设置于所述连接盘底部Furthermore, a mounting frame is provided at the bottom end of the sliding part of the electric slide rail, a driving motor is provided in the inner cavity of the mounting frame, a connecting plate is fixedly connected to the bottom of the driving motor, an output shaft of the driving motor passes through the bottom of the connecting plate, and the vertical brush roller is detachably provided at the bottom of the connecting plate.
与现有技术相比,本实用新型的有益效果是:通过设置在机箱内的水平刷辊、竖向刷辊与底面清洗组件对滚轴输送架输送进机箱的铸件残留的铸造砂进行清理,通过水平刷辊、竖向刷辊与底面清洗组件覆盖了铸件的每个表面清洁效率更高,同时在机箱内腔底部设置的金属过滤板,过滤掉清洗下的铸造砂进入至金属过滤板下方的收集箱内,对清洗下的铸造砂进行了收集,保护了工作环境。Compared with the prior art, the utility model has the following beneficial effects: the foundry sand remaining on the castings transported into the chassis by the roller conveyor frame is cleaned by the horizontal brush roller, the vertical brush roller and the bottom cleaning assembly arranged in the chassis; each surface of the casting is covered by the horizontal brush roller, the vertical brush roller and the bottom cleaning assembly, and the cleaning efficiency is higher; at the same time, the metal filter plate arranged at the bottom of the inner cavity of the chassis filters out the cleaned foundry sand and enters the collection box under the metal filter plate, thereby collecting the cleaned foundry sand and protecting the working environment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型剖视结构示意图;Fig. 1 is a schematic cross-sectional view of the utility model;
图2为本实用新型剖视结构不同状态示意图。FIG. 2 is a schematic diagram of the cross-sectional structure of the present invention in different states.
图3为本实用新型仰视结构示意图。FIG. 3 is a schematic diagram of the structure of the utility model when viewed from above.
图中:1-机箱、2-喷头、3-安装架、4-环形滑轨、5-安装板、6-伸缩杆、7-滚轴输送架、8-收集箱、9-水平刷辊、10-竖向刷辊、11-连接盘。In the figure: 1-chassis, 2-sprinkler, 3-mounting frame, 4-annular slide rail, 5-mounting plate, 6-telescopic rod, 7-roller conveyor frame, 8-collection box, 9-horizontal brush roller, 10-vertical brush roller, 11-connecting plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种铸件表面铸造砂清理回收装置包括机箱1,机箱1内腔的顶部可转动地设置有安装板5,机箱1内壁面顶部设置有驱动安装板5转动的环形滑轨4,安装板5下方沿其一条半径方向设置有可升降的水平刷辊9,所述安装板5底部沿其另一条半径方向设置有电动滑轨,所述电动滑轨的滑动部上设置有竖向刷辊10。Please refer to Figures 1-3. The utility model provides a technical solution: a casting surface casting sand cleaning and recovery device includes a chassis 1, a mounting plate 5 is rotatably provided on the top of the inner cavity of the chassis 1, an annular slide rail 4 for driving the mounting plate 5 to rotate is provided on the top of the inner wall of the chassis 1, a liftable horizontal brush roller 9 is provided below the mounting plate 5 along one radial direction, an electric slide rail is provided at the bottom of the mounting plate 5 along another radial direction, and a vertical brush roller 10 is provided on the sliding part of the electric slide rail.
水平刷辊9运动轨迹为一个完整的环形,覆盖铸件上面,竖向刷辊10横向运动覆盖铸件的侧面。The horizontal brush roller 9 moves in a complete loop, covering the top of the casting, and the vertical brush roller 10 moves transversely to cover the side of the casting.
电动滑轨可以根据铸件大小的不同来改变竖向刷辊10的位置,对不同大小的铸件侧面进行刷洗。水平刷辊9内端超过圆心位置,转动时覆盖完整的平面,不会在中部形成空白。The electric slide rail can change the position of the vertical brush roller 10 according to the size of the casting, and brush the sides of castings of different sizes. The inner end of the horizontal brush roller 9 exceeds the center of the circle, and covers the complete plane when rotating, without forming a blank in the middle.
机箱1内腔底部的两侧均设置有一组滚轴输送架7,铸件从机箱1的一侧进入通过两组滚轴输送架7的传输从另一侧穿出,两个滚轴输送架7之间设置底面清洗组件。A group of roller conveyors 7 are arranged on both sides of the bottom of the inner cavity of the chassis 1. The casting enters from one side of the chassis 1 and passes through the other side through the transmission of the two groups of roller conveyors 7. A bottom surface cleaning component is arranged between the two roller conveyors 7.
机箱1两侧有分别有进料口与出料口,滚轴输送架7将铸件输送至机箱1内腔一半时水平刷辊9对铸件上面进行刷洗,此时滚轴输送架7停止输送,竖向刷辊10对铸件的侧面进行刷洗,在水平刷辊9与竖直刷辊10对铸件刷洗完成后,滚轴输送架7将铸件输送至出料口,滚轴输送架7依次往复间歇输送需要清理的铸件。There are feed inlets and discharge outlets on both sides of the chassis 1. When the roller conveyor frame 7 conveys the casting to half of the inner cavity of the chassis 1, the horizontal brush roller 9 brushes the casting. At this time, the roller conveyor frame 7 stops conveying, and the vertical brush roller 10 brushes the side of the casting. After the horizontal brush roller 9 and the vertical brush roller 10 finish brushing the casting, the roller conveyor frame 7 conveys the casting to the discharge outlet, and the roller conveyor frame 7 reciprocates and intermittently conveys the casting that needs to be cleaned in turn.
机箱1适用于表面规整无空腔的铸件进行清洗。The chassis 1 is suitable for cleaning castings with regular surfaces and no cavities.
环形滑轨4上设置有滑块,滑块与安装板5顶部一条直径的一端固定连接。A sliding block is provided on the annular slide rail 4 , and the sliding block is fixedly connected to one end of a diameter of the top of the mounting plate 5 .
机箱1内腔设置有位于5安装板5的外圈且向下倾斜的喷头2。The inner cavity of the chassis 1 is provided with a spray head 2 which is located on the outer circle of the mounting plate 5 and tilted downward.
喷头2的形状为莲蓬头状,将水流分散成多组可以将铸件表面均匀覆盖,可以更好的将铸件表面进行清洗,使清洁效果更好。The nozzle 2 is in the shape of a shower head, and the water flow is dispersed into multiple groups so as to evenly cover the surface of the casting, thereby better cleaning the surface of the casting and achieving a better cleaning effect.
底面辅助清洗组件包括两个可转动的刷辊和喷嘴,喷嘴设置于两个刷辊之间,刷辊的长度方向与滚轴输送架7的传输方向垂直。The bottom surface auxiliary cleaning assembly includes two rotatable brush rollers and a nozzle. The nozzle is arranged between the two brush rollers. The length direction of the brush roller is perpendicular to the transmission direction of the roller conveyor frame 7.
当铸件移动到刷辊下端时前方的的刷辊上设置的刷毛对铸件的底面进行清洗,当前方的刷辊对铸件底面清洗完成后,铸件向后移动此时喷嘴对铸件的底面进行喷水冲洗,当铸件移动至后方的刷辊顶部的时刷辊对冲洗完成后的铸件底面进行冲洗。When the casting moves to the lower end of the brush roller, the bristles on the front brush roller clean the bottom surface of the casting. After the front brush roller finishes cleaning the bottom surface of the casting, the casting moves backward and the nozzle sprays water to rinse the bottom surface of the casting. When the casting moves to the top of the rear brush roller, the brush roller rinses the bottom surface of the casting after rinsing.
两个刷辊对铸件底面进行清洗时喷嘴进行喷水,可以更完善的对铸件底面的灰尘杂质进行清洗,同时提高了清洗效率。When the two brush rollers clean the bottom surface of the casting, the nozzles spray water, which can more perfectly clean the dust and impurities on the bottom surface of the casting and improve the cleaning efficiency.
机箱1内腔底部为网格板,机箱1底部设置有收集箱8。The bottom of the inner cavity of the chassis 1 is a grid plate, and a collection box 8 is arranged at the bottom of the chassis 1.
网格板为金属材质,可使铸件表面掉落的灰尘,杂质等通过滤网掉落至底部的收集箱内8,收集箱8的外部连接有一个出料管可对收集箱8内的铸造砂进行排出,使得不会污染工作环境。The mesh plate is made of metal, which allows dust and impurities falling from the surface of the casting to fall into the collection box 8 at the bottom through the filter screen. The outside of the collection box 8 is connected to a discharge pipe to discharge the casting sand in the collection box 8 so as not to pollute the working environment.
安装板5底部一条半径的两端均设置有伸缩杆6,两个伸缩杆6底部均设置有安装座,水平刷辊9转动连接于两个所述安装座之间。Telescopic rods 6 are provided at both ends of a radius at the bottom of the mounting plate 5, and mounting seats are provided at the bottoms of the two telescopic rods 6, and the horizontal brush roller 9 is rotatably connected between the two mounting seats.
伸缩杆6在向下伸缩时可以使水平刷辊9充分的接触铸件表面,对铸件表面进行刷洗,在刷洗完毕后伸缩杆6带动水平刷辊9缩回,节省了机箱1内的空间。When the telescopic rod 6 is extended downward, the horizontal brush roller 9 can fully contact the casting surface to brush the casting surface. After brushing, the telescopic rod 6 drives the horizontal brush roller 9 to retract, saving space in the chassis 1.
电动滑轨的滑动部底端设置有安装架,所述安装架内腔设置有驱动电机3,驱动电机3底部固定连接有连接盘11,驱动电机3的输出轴贯穿至连接盘11底部,竖向刷辊10可拆卸的设置于连接盘11底部。A mounting frame is provided at the bottom end of the sliding part of the electric slide rail, and a driving motor 3 is provided in the inner cavity of the mounting frame. A connecting disk 11 is fixedly connected to the bottom of the driving motor 3, and the output shaft of the driving motor 3 passes through the bottom of the connecting disk 11. The vertical brush roller 10 is detachably arranged at the bottom of the connecting disk 11.
电动滑轨的滑动部可使安装架与安装架底部的竖向刷辊10进行移动来对不同规格的铸件进行清洗,在滑动至电动滑轨外侧时竖向刷辊10清洗铸件的侧面,竖向刷辊10可以通过手动拆卸,在工程过程如果受损或者老化可以及时拆下竖向刷辊10,以便于更好完成清洗。The sliding part of the electric slide rail can move the mounting frame and the vertical brush roller 10 at the bottom of the mounting frame to clean castings of different specifications. When sliding to the outside of the electric slide rail, the vertical brush roller 10 cleans the side of the casting. The vertical brush roller 10 can be removed manually. If it is damaged or aged during the engineering process, the vertical brush roller 10 can be removed in time to facilitate better cleaning.
工作时,铸件通过滚轴输送架7输送至机箱前侧的进料口进入机箱内腔时,水平刷辊9环形转动覆盖整个铸件的上面进行刷洗,电动滑轨驱动竖向刷辊10刷洗铸件的侧面,底面清洗组件清洗铸件的底面,在清洗时机箱两侧设置的喷头2对铸件进行喷水,水流覆盖铸件的表面,完善清洁过程,在清洗完毕后,滚轴输送架7将铸件输送至出料口离开机箱完成对铸件的清洗。During operation, when the casting is conveyed to the feed port on the front side of the chassis through the roller conveyor frame 7 and enters the inner cavity of the chassis, the horizontal brush roller 9 rotates in a circle to cover the entire top of the casting for brushing, the electric slide rail drives the vertical brush roller 10 to brush the sides of the casting, and the bottom cleaning component cleans the bottom of the casting. During cleaning, the nozzles 2 arranged on both sides of the chassis spray water on the casting, and the water flow covers the surface of the casting to improve the cleaning process. After cleaning, the roller conveyor frame 7 conveys the casting to the discharge port to leave the chassis to complete the cleaning of the casting.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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