CN221909719U - Flow coating machine for casting sand mold - Google Patents
Flow coating machine for casting sand mold Download PDFInfo
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- CN221909719U CN221909719U CN202420120975.7U CN202420120975U CN221909719U CN 221909719 U CN221909719 U CN 221909719U CN 202420120975 U CN202420120975 U CN 202420120975U CN 221909719 U CN221909719 U CN 221909719U
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- 239000011248 coating agent Substances 0.000 title claims abstract description 67
- 238000000576 coating method Methods 0.000 title claims abstract description 67
- 239000004576 sand Substances 0.000 title claims abstract description 15
- 238000005266 casting Methods 0.000 title claims abstract description 13
- 238000003860 storage Methods 0.000 claims abstract description 34
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 30
- 239000010959 steel Substances 0.000 claims abstract description 30
- 239000011344 liquid material Substances 0.000 claims abstract description 13
- 229920002457 flexible plastic Polymers 0.000 claims abstract description 5
- 241000405070 Percophidae Species 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims abstract 3
- 239000003973 paint Substances 0.000 claims description 47
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 239000007921 spray Substances 0.000 abstract description 10
- 238000009434 installation Methods 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 description 5
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型公开了一种铸造砂型用流涂机,包括流涂机本体、涂料中转暂存部和流涂槽,流涂机本体和涂料中转暂存部之间设有钢丝软管,流涂槽和涂料中转暂存部之间设有输料钢管,用于流涂槽内液料向涂料中转暂存部内的输送,流涂机本体内设有用于液料流涂的流涂枪,流涂枪包括:喷流管,喷流管为柔性塑料管,用于液料的输送;喷涂枪口,喷涂枪口为鸭嘴喷头,喷涂枪口的进口处与喷流管的出口处固定连通。本实用新型流涂机本体与涂料中转暂存部之间通过钢丝软管进行连接,使得流涂机本体和涂料中转暂存部之间为两个独立个体,可以根据车间实际情况进行布置,安装的灵活适配性高,便于使用,有助于降低工作强度,提高工作效率。
The utility model discloses a flow coater for casting sand molds, including a flow coater body, a coating transfer temporary storage part and a flow coater trough, a steel wire hose is provided between the flow coater body and the coating transfer temporary storage part, a material delivery steel pipe is provided between the flow coater trough and the coating transfer temporary storage part, which is used to transport the liquid material in the flow coater trough to the coating transfer temporary storage part, a flow coater body is provided with a flow coater gun for liquid material flow coating, and the flow coater gun includes: a jet pipe, which is a flexible plastic pipe, which is used to transport the liquid material; a spray gun muzzle, which is a duckbill nozzle, and the inlet of the spray gun muzzle is fixedly connected with the outlet of the jet pipe. The flow coater body of the utility model is connected to the coating transfer temporary storage part by a steel wire hose, so that the flow coater body and the coating transfer temporary storage part are two independent entities, which can be arranged according to the actual situation of the workshop, and the installation is flexible and adaptable, easy to use, and helps to reduce work intensity and improve work efficiency.
Description
技术领域Technical Field
本实用新型涉及流涂机技术领域,特别涉及一种铸造砂型用流涂机。The utility model relates to the technical field of flow coating machines, in particular to a flow coating machine for casting sand molds.
背景技术Background Art
在铸造行业中,砂型表面和型腔内沾涂涂料是生产工艺的要求,该工艺步骤一般都是通过流涂机来进行加工完成。In the foundry industry, coating the sand mold surface and the mold cavity is a requirement of the production process. This process step is generally completed by a flow coater.
现有技术中,现今使用的流涂机中,流涂机与涂料储存中转部分之间为一体式固定结构,整体体积较大,不能根据车间环境进行安装位置的适应性调节,同时调整时需要整体搬运,难度大,劳动强度高,不便于使用,为此,我们提出一种铸造砂型用流涂机。In the prior art, in the flow coaters currently used, the flow coater and the coating storage and transfer part are an integrated fixed structure, the overall volume is large, and the installation position cannot be adaptively adjusted according to the workshop environment. At the same time, the entire machine needs to be moved during adjustment, which is difficult, labor-intensive, and inconvenient to use. For this reason, we propose a flow coater for casting sand molds.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种铸造砂型用流涂机,以解决上述背景技术中提出的问题。The utility model aims to provide a flow coating machine for casting sand molds to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种铸造砂型用流涂机,包括流涂机本体、涂料中转暂存部和流涂槽,所述流涂机本体和涂料中转暂存部之间设有钢丝软管,用于涂料中转暂存部内液料向流涂机本体内的输送,所述流涂槽和涂料中转暂存部之间设有输料钢管,用于流涂槽内液料向涂料中转暂存部内的输送,所述流涂机本体内设有用于液料流涂的流涂枪,所述流涂枪包括:To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flow coater for casting sand molds, comprising a flow coater body, a coating transfer temporary storage part and a flow coater trough, a steel wire hose is arranged between the flow coater body and the coating transfer temporary storage part, which is used to transport the liquid in the coating transfer temporary storage part to the flow coater body, a feeding steel pipe is arranged between the flow coater trough and the coating transfer temporary storage part, which is used to transport the liquid in the flow coater trough to the coating transfer temporary storage part, a flow coater body is provided with a flow coater gun for liquid flow coating, and the flow coater gun comprises:
喷流管,所述喷流管为柔性塑料管,用于液料的输送;A jet pipe, which is a flexible plastic pipe used for conveying liquid materials;
喷涂枪口,所述喷涂枪口为鸭嘴喷头,所述喷涂枪口的进口处与喷流管的出口处固定连通。The spraying gun nozzle is a duckbill nozzle, and the inlet of the spraying gun nozzle is fixedly connected with the outlet of the jet pipe.
优选的,所述流涂机本体包括涂料桶,所述涂料桶顶部设有与钢丝软管一端固定连通的进料口一,所述流涂机本体的底部设有与喷流管一端固定连通的出料口一。Preferably, the flow coater body comprises a paint bucket, the top of the paint bucket is provided with a feed port fixedly connected to one end of a steel wire hose, and the bottom of the flow coater body is provided with a discharge port fixedly connected to one end of a jet pipe.
优选的,所述涂料桶的出料口一与喷流管之间固定设有喷涂隔膜泵,所述喷涂隔膜泵外壁的进气口处固定连通设置有空气过滤调压阀一。Preferably, a spray diaphragm pump is fixedly provided between the discharge port 1 of the paint bucket and the jet pipe, and an air filter pressure regulating valve 1 is fixedly connected to the air inlet of the outer wall of the spray diaphragm pump.
优选的,所述涂料中转暂存部包括缓冲桶,所述缓冲桶侧壁顶部设有与输料钢管一端固定连通的进料口二,所述缓冲桶外壁底部设有与钢丝软管另一端固定连通的出料口二。Preferably, the paint transfer temporary storage section includes a buffer barrel, the top of the buffer barrel side wall is provided with a second feed port fixedly connected to one end of the feeding steel pipe, and the bottom of the buffer barrel outer wall is provided with a second discharge port fixedly connected to the other end of the steel wire hose.
优选的,所述出料口二与钢丝软管另一端之间固定设有缓冲部隔膜泵,所述缓冲部隔膜泵一侧的进气口处固定连通设置有空气过滤调压阀二。Preferably, a buffer diaphragm pump is fixedly provided between the second discharge port and the other end of the steel wire hose, and an air filter pressure regulating valve 2 is fixedly provided at the air inlet on one side of the buffer diaphragm pump.
优选的,所述涂料桶上设有用于液料搅拌的涂料搅拌器,所述涂料搅拌器由固定设置于涂料桶顶部位置的驱动部和设置于涂料桶内腔并与驱动部传动连接的搅拌部组成。Preferably, the paint bucket is provided with a paint stirrer for stirring liquid material, and the paint stirrer consists of a driving part fixedly arranged at the top position of the paint bucket and a stirring part arranged in the inner cavity of the paint bucket and transmission-connected to the driving part.
本实用新型的技术效果和优点:Technical effects and advantages of the utility model:
本实用新型流涂机本体与涂料中转暂存部之间通过钢丝软管进行连接,使得流涂机本体和涂料中转暂存部之间为两个独立个体,可以根据车间实际情况进行布置,安装的灵活适配性高,便于使用,有助于降低工作强度,提高工作效率。The utility model connects the flow coater body and the paint transfer temporary storage part through a steel wire hose, so that the flow coater body and the paint transfer temporary storage part are two independent entities, which can be arranged according to the actual situation of the workshop, and the installation is flexible and adaptable, easy to use, which helps to reduce work intensity and improve work efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体框架结构示意图。FIG1 is a schematic diagram of the overall frame structure of the utility model.
图中:100、流涂机本体;101、涂料桶;102、涂料搅拌器;103、喷涂隔膜泵;104、空气过滤调压阀一;105、喷流管;106、喷涂枪口;200、涂料中转暂存部;201、缓冲桶;202、缓冲部隔膜泵;203、空气过滤调压阀二;204、钢丝软管;300、流涂槽;301、输料钢管。In the figure: 100, flow coating machine body; 101, paint bucket; 102, paint agitator; 103, spray diaphragm pump; 104, air filter pressure regulating valve 1; 105, jet pipe; 106, spray gun muzzle; 200, paint transfer temporary storage unit; 201, buffer bucket; 202, buffer unit diaphragm pump; 203, air filter pressure regulating valve 2; 204, steel wire hose; 300, flow coating trough; 301, feed steel pipe.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
本实用新型提供了如图1所示的一种铸造砂型用流涂机,包括流涂机本体100、涂料中转暂存部200和流涂槽300,流涂机本体100和涂料中转暂存部200之间设有钢丝软管204,用于涂料中转暂存部200内液料向流涂机本体100内的输送,钢丝软管204的两端安装位置均设有连接法兰,方便其拆装,如此使得流涂机本体100与涂料中转暂存部200之间是两个独立个体,可以独自的根据车间环境进行安装位置的调整,同时还方便单独进行搬运,再对定位好的流涂机本体100和涂料中转暂存部200之间使用钢丝软管204进行连接及涂料输送,钢丝软管204的长度根据具体使用环境选择对应合适的长度,不仅减少中间所需输送长度,提高工作效率,同时降低人工劳动强度,减少人力成本,流涂槽300和涂料中转暂存部200之间设有输料钢管301,用于流涂槽300内液料向涂料中转暂存部200内的输送,流涂机本体100内设有用于液料流涂的流涂枪,流涂枪包括:The utility model provides a flow coater for casting sand molds as shown in FIG1, comprising a flow coater body 100, a coating transfer temporary storage part 200 and a flow coater tank 300, a steel wire hose 204 is arranged between the flow coater body 100 and the coating transfer temporary storage part 200, and is used for conveying the liquid material in the coating transfer temporary storage part 200 to the flow coater body 100, and connecting flanges are arranged at the installation positions of both ends of the steel wire hose 204, which is convenient for its disassembly and assembly, so that the flow coater body 100 and the coating transfer temporary storage part 200 are two independent entities, and the installation position can be adjusted independently according to the workshop environment, and it is also convenient for the single The coating machine body 100 and the coating transfer temporary storage part 200 are connected and the coating is transported separately, and then the steel wire hose 204 is used to connect and transport the coating between the positioned coating machine body 100 and the coating transfer temporary storage part 200. The length of the steel wire hose 204 is selected according to the specific use environment. The appropriate length can not only reduce the required intermediate transportation length and improve work efficiency, but also reduce the labor intensity and labor cost. A feeding steel pipe 301 is provided between the coating trough 300 and the coating transfer temporary storage part 200, which is used to transport the liquid in the coating trough 300 to the coating transfer temporary storage part 200. The coating machine body 100 is provided with a coating gun for liquid coating, and the coating gun includes:
喷流管105,喷流管105为柔性塑料管,用于液料的输送;The jet pipe 105 is a flexible plastic pipe used for conveying liquid materials;
喷涂枪口106,喷涂枪口106为鸭嘴喷头,喷涂枪口106的进口处与喷流管105的出口处固定连通。The spraying nozzle 106 is a duckbill nozzle, and the inlet of the spraying nozzle 106 is fixedly connected with the outlet of the jet pipe 105 .
上述方案中,流涂槽300内的涂料经过输料钢管301输送至涂料中转暂存部200内进行暂存,再将涂料中转暂存部200内的涂料通过钢丝软管204送入到流涂机本体100内,使用流涂枪进行流涂作业,其中利用喷流管105为柔性塑料管且长度可根据砂型大小和人力适应程度灵活配置,能够增加流涂作业的适应性。In the above scheme, the paint in the flow coating trough 300 is transported to the paint transfer temporary storage part 200 through the feed steel pipe 301 for temporary storage, and then the paint in the paint transfer temporary storage part 200 is sent into the flow coating machine body 100 through the wire hose 204, and the flow coating operation is performed using a flow coating gun, wherein the jet pipe 105 is a flexible plastic pipe and the length can be flexibly configured according to the size of the sand mold and the degree of manpower adaptability, which can increase the adaptability of the flow coating operation.
在优选的实施例中,流涂机本体100包括涂料桶101,涂料桶101的直径可以设定为800mm,用于储存来自缓冲桶201内输送来的涂料,涂料桶101顶部设有与钢丝软管204一端固定连通的进料口一,流涂机本体100的底部设有与喷流管105一端固定连通的出料口一,使得涂料桶101可以与钢丝软管204和喷流管105相互连通;涂料中转暂存部200包括缓冲桶201,缓冲桶201侧壁顶部设有与输料钢管301一端固定连通的进料口二,缓冲桶201外壁底部设有与钢丝软管204另一端固定连通的出料口二,缓冲桶201用于承接流涂槽300内通过输料钢管301流下来的涂料,并对承接的涂料进行暂存。In a preferred embodiment, the flow coating machine body 100 includes a paint bucket 101, the diameter of the paint bucket 101 can be set to 800 mm, which is used to store the paint transported from the buffer bucket 201, and the top of the paint bucket 101 is provided with a feed port 1 fixedly connected to one end of the steel wire hose 204, and the bottom of the flow coating machine body 100 is provided with a discharge port 1 fixedly connected to one end of the jet pipe 105, so that the paint bucket 101 can be interconnected with the steel wire hose 204 and the jet pipe 105; the paint transfer temporary storage part 200 includes a buffer bucket 201, the top of the side wall of the buffer bucket 201 is provided with a feed port 2 fixedly connected to one end of the feeding steel pipe 301, and the bottom of the outer wall of the buffer bucket 201 is provided with a discharge port 2 fixedly connected to the other end of the steel wire hose 204, and the buffer bucket 201 is used to receive the paint flowing down from the flow coating tank 300 through the feeding steel pipe 301, and temporarily store the received paint.
进一步的,涂料桶101的出料口一与喷流管105之间固定设有喷涂隔膜泵103,喷涂隔膜泵103外壁的进气口处固定连通设置有空气过滤调压阀一104,出料口二与钢丝软管204另一端之间固定设有缓冲部隔膜泵202,缓冲部隔膜泵202一侧的进气口处固定连通设置有空气过滤调压阀二203;Furthermore, a spray diaphragm pump 103 is fixedly provided between the discharge port 1 of the paint bucket 101 and the jet pipe 105, and an air filter pressure regulating valve 104 is fixedly provided at the air inlet of the outer wall of the spray diaphragm pump 103, and a buffer diaphragm pump 202 is fixedly provided between the discharge port 2 and the other end of the steel wire hose 204, and an air filter pressure regulating valve 203 is fixedly provided at the air inlet on one side of the buffer diaphragm pump 202;
上述方案中,喷涂隔膜泵103和缓冲部隔膜泵202分别用于将涂料桶101内的涂料抽取至流涂枪以及将缓冲桶201内的涂料输送至涂料桶101内,其中空气过滤调压阀一104和空气过滤调压阀二203的设置,则是为了分别对喷涂隔膜泵103和缓冲部隔膜泵202提供空气动力,使其进行运转工作,通过采用压缩气体为动力,能够使其更加高效耐用,延长其使用寿命。In the above scheme, the spray diaphragm pump 103 and the buffer diaphragm pump 202 are respectively used to extract the paint in the paint bucket 101 to the flow coating gun and to transport the paint in the buffer bucket 201 to the paint bucket 101, wherein the air filter pressure regulating valve 104 and the air filter pressure regulating valve 203 are provided to provide air power to the spray diaphragm pump 103 and the buffer diaphragm pump 202 respectively, so that they can operate. By using compressed gas as power, they can be more efficient and durable, and their service life can be extended.
更进一步的,涂料桶101上设有用于液料搅拌的涂料搅拌器102,涂料搅拌器102由固定设置于涂料桶101顶部位置的驱动部和设置于涂料桶101内腔并与驱动部传动连接的搅拌部组成,其中驱动部可以采用一台电机直联立式摆线针轮减速器,其电机为防爆型,功率为0.75KW,摆线针轮减速器工作时会匀速转动,使涂料搅拌器102对涂料桶101内的涂料搅拌更加均匀。Furthermore, the paint bucket 101 is provided with a paint agitator 102 for stirring liquid materials. The paint agitator 102 consists of a driving part fixedly arranged at the top position of the paint bucket 101 and a stirring part arranged in the inner cavity of the paint bucket 101 and connected to the driving part. The driving part can adopt a motor directly connected to a vertical cycloid pinwheel reducer. The motor is explosion-proof and has a power of 0.75KW. The cycloid pinwheel reducer will rotate at a uniform speed when working, so that the paint agitator 102 can stir the paint in the paint bucket 101 more evenly.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420120975.7U CN221909719U (en) | 2024-01-18 | 2024-01-18 | Flow coating machine for casting sand mold |
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