CN221909629U - A cold extrusion die for aluminum alloy door lock guard plate - Google Patents
A cold extrusion die for aluminum alloy door lock guard plate Download PDFInfo
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- 238000000641 cold extrusion Methods 0.000 title claims abstract description 22
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 14
- 230000003068 static effect Effects 0.000 claims abstract description 25
- 230000000149 penetrating effect Effects 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 abstract description 22
- 238000004519 manufacturing process Methods 0.000 abstract description 7
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Abstract
本实用新型涉及一种铝合金门锁护板冷挤压模具,包括顶板、动模板、凸模仁、静模板、凹模仁和底板,凹模仁内开设有截面呈倒T型且上下贯通凹模仁的成型腔体,成型腔体内设置有与成型腔体匹配且高度小于成型腔体高度的滑动模仁,静模板上穿设有若干上端伸入成型腔体内的顶针,顶针下端固定连接于顶针板上,底板上固定连接有两块间隔分布的支撑块,静模板固定连接于两块支撑块上,底板上固定连接有至少两根位于两块支撑块之间的滑杆,顶针板穿设于若干滑杆上位于两块支撑块之间,滑杆上套设有位于顶针板与底板之间的弹簧。这种铝合金门锁护板冷挤压模具,在滑动模仁的作用下实现同步的脱模,使模具结构更加简单紧凑,且通过缩短成型周期而提高了生产的效率。
The utility model relates to a cold extrusion die for an aluminum alloy door lock guard plate, comprising a top plate, a movable die plate, a male die core, a static die plate, a female die core and a bottom plate, a forming cavity with an inverted T-shaped cross section and penetrating the female die core from top to bottom is provided in the female die core, a sliding die core matching the forming cavity and having a height less than the height of the forming cavity is provided in the forming cavity, a plurality of ejectors with upper ends extending into the forming cavity are pierced on the static die plate, the lower ends of the ejectors are fixedly connected to an ejector plate, two support blocks distributed at intervals are fixedly connected on the bottom plate, the static die plate is fixedly connected to the two support blocks, at least two slide bars located between the two support blocks are fixedly connected on the bottom plate, the ejector plate is pierced on a plurality of slide bars and located between the two support blocks, and a spring located between the ejector plate and the bottom plate is sleeved on the slide bar. The cold extrusion die for an aluminum alloy door lock guard plate realizes synchronous demoulding under the action of the sliding die core, makes the die structure simpler and more compact, and improves production efficiency by shortening the molding cycle.
Description
技术领域Technical Field
本实用新型涉及门锁配件生产技术领域,特别是一种铝合金门锁护板冷挤压模具。The utility model relates to the technical field of door lock accessories production, in particular to a cold extrusion die for an aluminum alloy door lock guard plate.
背景技术Background Art
在生产如图1所示的门锁护板时,一般采用冷挤压成型技术,具体方式是将胚料置入冷挤压模具内,通过凸模和凹模的配合将胚料挤压成型。现有技术中的冷挤压模具,凸模和凹模是单独固定设置的,在冷挤压成型开模后,需要通过顶出机构的动作实现脱模,导致模具结构比较复杂,成本较高,而且单独的脱模动作导致单次冷挤压成型作业的周期较长,影响了生产的效率。When producing the door lock guard plate shown in FIG1 , cold extrusion molding technology is generally used. Specifically, the blank is placed in a cold extrusion mold and extruded into shape by the cooperation of a male die and a female die. In the prior art, the male die and the female die are separately fixedly arranged in the cold extrusion mold. After the cold extrusion mold is opened, the demoulding needs to be realized by the action of the ejection mechanism, resulting in a relatively complex mold structure and high cost. In addition, the single demoulding action leads to a long cycle of a single cold extrusion molding operation, which affects the production efficiency.
针对上述问题,本实用新型进行改进。In view of the above problems, the present invention makes improvements.
发明内容Summary of the invention
本实用新型提出一种铝合金门锁护板冷挤压模具,解决了现有技术在使用过程中存在的上述问题。The utility model provides a cold extrusion die for an aluminum alloy door lock guard plate, which solves the above-mentioned problems existing in the prior art during use.
本实用新型的技术方案是这样实现的:The technical solution of the utility model is achieved in this way:
一种铝合金门锁护板冷挤压模具,包括顶板、动模板、凸模仁、静模板、凹模仁和底板,所述动模板固定连接于顶板上,所述凸模仁固定连接于动模板上,所述凹模仁固定连接于静模板上与凸模仁相对,所述凹模仁内开设有截面呈倒T型且上下贯通凹模仁的成型腔体,所述成型腔体内设置有与成型腔体匹配且高度小于成型腔体高度的滑动模仁,所述静模板上穿设有若干上端伸入成型腔体内的顶针,所述顶针下端固定连接于顶针板上,所述底板上固定连接有两块间隔分布的支撑块,所述静模板固定连接于两块支撑块上,所述底板上固定连接有至少两根位于两块支撑块之间的滑杆,所述顶针板穿设于若干滑杆上位于两块支撑块之间,所述滑杆上套设有位于顶针板与底板之间的弹簧。A cold extrusion die for an aluminum alloy door lock guard plate, comprising a top plate, a movable template, a punch core, a static template, a die core and a bottom plate, wherein the movable template is fixedly connected to the top plate, the punch core is fixedly connected to the movable template, the die core is fixedly connected to the static template and is opposite to the punch core, a forming cavity with an inverted T-shaped cross section and penetrating the die core up and down is provided in the die core, a sliding die core matching the forming cavity and having a height less than the height of the forming cavity is arranged in the forming cavity, a plurality of ejectors whose upper ends extend into the forming cavity are penetrated on the static template, the lower ends of the ejectors are fixedly connected to the ejector plate, two support blocks distributed at intervals are fixedly connected to the bottom plate, the static template is fixedly connected to the two support blocks, at least two sliding rods located between the two support blocks are fixedly connected to the bottom plate, the ejector plate is penetrated on a plurality of sliding rods and located between the two support blocks, and a spring located between the ejector plate and the bottom plate is sleeved on the sliding rod.
优选的,所述凸模仁的截面呈T型,所述凸模仁上套设有与凸模仁匹配且固定连接于动模板上的第一安装套。Preferably, the cross-section of the punch core is T-shaped, and the punch core is provided with a first mounting sleeve that matches the punch core and is fixedly connected to the movable mold plate.
优选的,所述凹模仁呈圆台型,所述凹模仁上套设有与凹模仁匹配且固定连接于静模板上的第二安装套。Preferably, the die core is in a truncated cone shape, and a second mounting sleeve matching the die core and fixedly connected to the stationary mold plate is provided on the die core.
优选的,所述静模板上表面上开设有与凹模仁匹配的定位槽,所述凹模仁下端置于定位槽内。Preferably, a positioning groove matching with the female mold core is provided on the upper surface of the static mold plate, and the lower end of the female mold core is placed in the positioning groove.
优选的,所述动模板上固定连接有若干第一限位柱,所述静模板上固定连接有若干与第一限位柱一一对应的第二限位柱。Preferably, a plurality of first limiting columns are fixedly connected to the movable template, and a plurality of second limiting columns corresponding to the first limiting columns are fixedly connected to the static template.
优选的,所述顶针呈倒T型,所述顶针板包括顶针上板和顶针下板,所述顶针上板下表面上开设有与顶针大头端匹配的限位槽,所述顶针穿过顶针上板使顶针大头端保持于限位槽内,所述顶针下板固定连接于顶针上板下表面上遮蔽限位槽。Preferably, the ejector pin is in an inverted T-shape, and the ejector plate includes an ejector upper plate and an ejector lower plate. A limiting groove matching the large end of the ejector pin is provided on the lower surface of the ejector upper plate. The ejector pin passes through the ejector upper plate so that the large end of the ejector pin is retained in the limiting groove, and the ejector lower plate is fixedly connected to the lower surface of the ejector upper plate to shield the limiting groove.
优选的,所述顶针板上固定连接有套设于滑杆上的滑动轴承。Preferably, a sliding bearing sleeved on the sliding rod is fixedly connected to the ejector plate.
综上所述,本实用新型的有益效果在于:通过滑动模仁在成型腔体内的滑动,在合模时配合凸模仁和成型腔体将胚料挤压成型,在分模时将成型的产品顶出成型腔体实现脱模,缩短了单次冷挤压成型时的作业周期,提高了生产的效率,而且使模具的结构简单紧凑,降低了生产的成本。In summary, the beneficial effects of the utility model are: by sliding the sliding die core in the molding cavity, the blank is extruded and molded in cooperation with the punch core and the molding cavity when the mold is closed, and the molded product is ejected from the molding cavity to achieve demolding when the mold is separated, thereby shortening the operation cycle of single cold extrusion molding, improving production efficiency, making the structure of the mold simple and compact, and reducing production costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为采用本实用新型冷挤压成型的门锁护板;FIG1 is a door lock guard plate formed by cold extrusion of the utility model;
图2为本实用新型的结构示意图;Fig. 2 is a schematic diagram of the structure of the utility model;
图3为本实用新型的分解示意图;FIG3 is an exploded schematic diagram of the present utility model;
图4为本实用新型的剖面示意图;FIG4 is a schematic cross-sectional view of the utility model;
图5为本实用新型的局部分解示意图。FIG. 5 is a partial exploded schematic diagram of the present invention.
图中:1、顶板;2、动模板;3、凸模仁;4、静模板;41、定位槽;5、凹模仁;51、成型腔体;6、底板;7、滑动模仁;8、顶针;9、顶针板;91、顶针上板;911、限位槽;92、顶针下板;10、支撑块;11、滑杆;12、弹簧;13、第一安装套;14、第二安装套;15、第一限位柱;16、第二限位柱;17、滑动轴承;18、导柱。In the figure: 1, ejector plate; 2, movable template; 3, punch core; 4, static template; 41, positioning groove; 5, die core; 51, molding cavity; 6, bottom plate; 7, sliding mold core; 8, ejector; 9, ejector plate; 91, ejector upper plate; 911, limiting groove; 92, ejector lower plate; 10, support block; 11, slide rod; 12, spring; 13, first mounting sleeve; 14, second mounting sleeve; 15, first limiting column; 16, second limiting column; 17, sliding bearing; 18, guide column.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图1-5,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the accompanying drawings 1-5 of the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如图所示,一种铝合金门锁护板冷挤压模具,包括顶板1、动模板2、凸模仁3、静模板4、凹模仁5和底板6,所述动模板2固定连接于顶板1上,所述凸模仁3固定连接于动模板2上,所述凹模仁5固定连接于静模板4上与凸模仁3相对,所述凹模仁5内开设有截面呈倒T型且上下贯通凹模仁5的成型腔体51,所述成型腔体51内设置有与成型腔体51匹配且高度小于成型腔体51高度的滑动模仁7,所述静模板4上穿设有若干上端伸入成型腔体51内的顶针8,所述顶针8下端固定连接于顶针板9上,所述底板6上固定连接有两块间隔分布的支撑块10,所述静模板4固定连接于两块支撑块10上,所述底板6上固定连接有至少两根位于两块支撑块10之间的滑杆11,所述顶针板9穿设于若干滑杆11上位于两块支撑块10之间,所述滑杆11上套设有位于顶针板9与底板6之间的弹簧12,在所述弹簧12的作用下,顶针板9带动顶针8抵于滑动模仁7端面上,所述支撑板上固定连接有导柱18,所述顶板1穿设于导柱18上,导柱18为顶板1的运动提供导向,保证顶板1带动动模板2和凸模仁3运动时的稳定性。As shown in the figure, a cold extrusion die for an aluminum alloy door lock guard plate comprises a top plate 1, a movable die plate 2, a punch core 3, a static die plate 4, a die core 5 and a bottom plate 6, wherein the movable die plate 2 is fixedly connected to the top plate 1, the punch core 3 is fixedly connected to the movable die plate 2, the die core 5 is fixedly connected to the static die plate 4 and is opposite to the punch core 3, a forming cavity 51 with an inverted T-shaped cross section and penetrating the die core 5 from top to bottom is provided in the die core 5, a sliding die core 7 matching the forming cavity 51 and having a height less than that of the forming cavity 51 is provided in the forming cavity 51, a plurality of ejector pins 8 with upper ends extending into the forming cavity 51 are pierced on the static die plate 4, the lower ends of the ejector pins 8 are fixedly connected to the ejector plate 9, and the bottom Two spaced support blocks 10 are fixedly connected to the plate 6, the static template 4 is fixedly connected to the two support blocks 10, at least two slide bars 11 located between the two support blocks 10 are fixedly connected to the bottom plate 6, the ejector plate 9 is passed through a plurality of slide bars 11 and is located between the two support blocks 10, the slide bar 11 is sleeved with a spring 12 located between the ejector plate 9 and the bottom plate 6, under the action of the spring 12, the ejector plate 9 drives the ejector 8 to press against the end surface of the sliding mold core 7, a guide column 18 is fixedly connected to the support plate, the ejector plate 1 is passed through the guide column 18, the guide column 18 provides guidance for the movement of the ejector plate 1, and ensures the stability of the ejector plate 1 when driving the movable template 2 and the punch core 3 to move.
具体的,所述凸模仁3固定连接与动模板2上的结构:Specifically, the punch core 3 is fixedly connected to the structure on the movable die plate 2:
所述凸模仁3的截面呈T型,所述凸模仁3上套设有与凸模仁3匹配且固定连接于动模板2上的第一安装套13,通过第一安装套13对凸模仁3施加的限位而使凸模仁3与动模板2实现固定连接,便于凸模仁3的拆装,从而便于针对不同的产品需求更换具有不同的型头的凸模仁3。The cross-section of the punch core 3 is T-shaped, and the punch core 3 is sleeved with a first mounting sleeve 13 that matches the punch core 3 and is fixedly connected to the movable template 2. The first mounting sleeve 13 applies a limit to the punch core 3, so that the punch core 3 and the movable template 2 are fixedly connected, which facilitates the disassembly and assembly of the punch core 3, thereby facilitating the replacement of the punch core 3 with different mold heads according to different product requirements.
具体的,所述凹模仁5固定连接于静模板4上的结构:Specifically, the structure in which the die core 5 is fixedly connected to the static die plate 4 is as follows:
所述凹模仁5呈圆台型,所述凹模仁5上套设有与凹模仁5匹配且固定连接于静模板4上的第二安装套14,通过第二安装套14对凹模仁5施加的限位而使凹模仁5与静模板4实现固定连接,便于凹模仁5的拆装,从而便于针对不同的产品需求更换具有不同的成型腔体51的凹模仁5。The die core 5 is in a truncated cone shape, and is sleeved with a second mounting sleeve 14 which matches the die core 5 and is fixedly connected to the static mold plate 4. The second mounting sleeve 14 limits the die core 5 so that the die core 5 and the static mold plate 4 are fixedly connected, which facilitates the disassembly and assembly of the die core 5, thereby facilitating the replacement of the die core 5 with a different molding cavity 51 according to different product requirements.
具体的,所述顶针8固定连接于顶针板9上的结构:Specifically, the ejector pin 8 is fixedly connected to the ejector pin plate 9:
所述顶针8呈倒T型,所述顶针板9包括顶针上板91和顶针下板92,所述顶针上板91下表面上开设有与顶针8大头端匹配的限位槽911,所述顶针8穿过顶针上板91使顶针8大头端保持于限位槽911内,所述顶针下板92固定连接于顶针上板91下表面上遮蔽限位槽911,通过顶针下板92将顶针8大头端保持在限位槽911内而实现顶针8与顶针板9的固定连接,便于顶针8的装配也保证顶针8与顶针板9连接的稳定性。The ejector pin 8 is in an inverted T shape, and the ejector plate 9 includes an ejector upper plate 91 and an ejector lower plate 92. A limiting groove 911 matching the large end of the ejector pin 8 is provided on the lower surface of the ejector upper plate 91. The ejector pin 8 passes through the ejector upper plate 91 so that the large end of the ejector pin 8 is retained in the limiting groove 911. The ejector lower plate 92 is fixedly connected to the lower surface of the ejector upper plate 91 to shield the limiting groove 911. The large end of the ejector pin 8 is retained in the limiting groove 911 by the ejector lower plate 92, so that the ejector pin 8 and the ejector plate 9 are fixedly connected, which facilitates the assembly of the ejector pin 8 and ensures the stability of the connection between the ejector pin 8 and the ejector plate 9.
在上述实施例中,顶板1与模具的驱动装置连接,驱动装置带动顶板1、动模板2和凸模仁3往复运动实现合模和开模,在合模时,被输送至凸模仁3与凹模仁5之间的胚料被凸模仁3顶入成型腔体51内,同时顶动滑动模仁7在成型腔体51内向内滑动,滑动模仁7带动顶针板9在滑杆11上向着底板6滑动并压缩弹簧12,滑动模仁7在被顶动而滑动至其端部与静模板4抵接时,凸模仁3的型头完全伸入成型腔体51内而配合成型腔体51和滑动模仁7将胚料挤压成型,在开模时,凸模仁3在驱动装置的带动下退出成型腔体51,同时弹簧12复位带动顶针板9而带动顶针8伸入成型腔体51内,滑动模仁7在顶针8的顶动下在成型腔体51内向外运动,从而将成型于成型腔体51内的成型产品顶出成型腔体51实现脱模,在上述工作过程中,通过滑动模仁7在成型腔体51内的滑动,在合模时配合凸模仁3和成型腔体51将胚料挤压成型,在分模时将成型的产品顶出成型腔体51实现脱模,缩短了单次冷挤压成型时的作业周期,提高了生产的效率,而且使模具的结构简单紧凑,降低了生产的成本。In the above embodiment, the ejector plate 1 is connected to the driving device of the mold, and the driving device drives the ejector plate 1, the movable mold plate 2 and the punch core 3 to reciprocate to realize mold closing and mold opening. When the mold is closed, the blank transported between the punch core 3 and the die core 5 is pushed into the molding cavity 51 by the punch core 3, and at the same time, the sliding mold core 7 is pushed inward in the molding cavity 51, and the sliding mold core 7 drives the ejector plate 9 to slide toward the bottom plate 6 on the slide rod 11 and compress the spring 12. When the sliding mold core 7 is pushed and slides until its end abuts against the static mold plate 4, the die head of the punch core 3 is completely extended into the molding cavity 51 and cooperates with the molding cavity 51 and the sliding mold core 7 to extrude the blank. When the mold is opened, the punch core 3 is driven by the driving device The sliding mold core 7 is driven by the ejector plate 9 to withdraw from the molding cavity 51, and the spring 12 is reset to drive the ejector plate 9 to drive the ejector pin 8 to extend into the molding cavity 51. The sliding mold core 7 moves outward in the molding cavity 51 under the push of the ejector pin 8, thereby ejecting the molded product formed in the molding cavity 51 from the molding cavity 51 to achieve demolding. In the above working process, the sliding mold core 7 slides in the molding cavity 51, and the blank is extruded and molded in cooperation with the punch core 3 and the molding cavity 51 when the mold is closed, and the molded product is ejected from the molding cavity 51 to achieve demolding when the mold is separated, which shortens the operation cycle of single cold extrusion molding, improves production efficiency, makes the structure of the mold simple and compact, and reduces production costs.
优选的,所述静模板4上表面上开设有与凹模仁5匹配的定位槽41,所述凹模仁5下端置于定位槽41内,定位槽41对凹模仁5起到定位作用,在凹模仁5配合凸模仁3挤压胚料时,保证凹模仁5不会因为受压而产生径向的偏移,从而保证挤压成型后的产品的品质。Preferably, a positioning groove 41 matching the die core 5 is provided on the upper surface of the static template 4, and the lower end of the die core 5 is placed in the positioning groove 41. The positioning groove 41 plays a positioning role for the die core 5. When the die core 5 cooperates with the punch core 3 to extrude the blank, it is ensured that the die core 5 will not produce radial displacement due to pressure, thereby ensuring the quality of the product after extrusion.
优选的,所述动模板2上固定连接有若干第一限位柱15,所述静模板4上固定连接有若干与第一限位柱15一一对应的第二限位柱16,在凸模仁3与凹模仁5完全合模后,第一限位柱15与第二限位柱16相抵,通过第一限位柱15和第二限位柱16为凸模仁3向凹模仁5运动的行程施加限制,避免凸模仁3与凹模仁5过度配合而造成模具损坏。Preferably, a plurality of first limit columns 15 are fixedly connected to the movable template 2, and a plurality of second limit columns 16 corresponding to the first limit columns 15 are fixedly connected to the static template 4. After the punch core 3 and the die core 5 are completely molded, the first limit columns 15 and the second limit columns 16 abut against each other, and the first limit columns 15 and the second limit columns 16 are used to limit the movement of the punch core 3 toward the die core 5, so as to avoid damage to the mold due to excessive fit between the punch core 3 and the die core 5.
优选的,所述顶针板9上固定连接有套设于滑杆11上的滑动轴承17,滑动轴承17Preferably, the ejector plate 9 is fixedly connected with a sliding bearing 17 sleeved on the slide rod 11.
保证顶针板9在滑杆11上滑动时的顺畅性,从而保证脱模的稳定性。The smoothness of the ejector plate 9 when sliding on the slide rod 11 is ensured, thereby ensuring the stability of demoulding.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (7)
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| CN202323642112.0U CN221909629U (en) | 2023-12-28 | 2023-12-28 | A cold extrusion die for aluminum alloy door lock guard plate |
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