CN221908745U - Cleaning device for repairing mechanical parts - Google Patents
Cleaning device for repairing mechanical parts Download PDFInfo
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- CN221908745U CN221908745U CN202420016189.2U CN202420016189U CN221908745U CN 221908745 U CN221908745 U CN 221908745U CN 202420016189 U CN202420016189 U CN 202420016189U CN 221908745 U CN221908745 U CN 221908745U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 92
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 230000001360 synchronised effect Effects 0.000 claims description 21
- 239000000725 suspension Substances 0.000 claims description 19
- 230000008439 repair process Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型属于机械零件修理技术领域,具体涉及一种机械零件修理用清洗装置。The utility model belongs to the technical field of mechanical parts repair, and in particular relates to a cleaning device for mechanical parts repair.
背景技术Background Art
机械零件又称机械元件是构成机械的基本元件,是组成机械和机器的不可分拆的单个制件;机械零件长时间使用后,其表面会积累较多的灰尘、油脂等污垢,会降低机器的性能,并可能导致故障,因此,在对机械零件修理时,通常需要先对机械零件进行清洗,将机械零件表面的污渍去除。Mechanical parts, also known as mechanical elements, are the basic components of machinery and are inseparable individual parts that make up machinery and machines. After long-term use, a lot of dust, grease and other dirt will accumulate on the surface of mechanical parts, which will reduce the performance of the machine and may cause failures. Therefore, when repairing mechanical parts, it is usually necessary to clean the mechanical parts first to remove stains on the surface of the mechanical parts.
现有的清洁机械零件的方式通常是将机械零件浸泡在清洁液中,通过人工手动或加设驱动机构带动清洁刷对机械零件表面进行刷洗,但是在清洗多个零件时,零件容易发生堆积,零件与零件之间的接触面不易被清洗到,工作人员还需手动对零件进行翻滚,来保证清洁效果,此操作较为麻烦。The existing method of cleaning mechanical parts is usually to soak the mechanical parts in cleaning liquid, and then use a cleaning brush to brush the surface of the mechanical parts manually or by adding a driving mechanism. However, when cleaning multiple parts, the parts are prone to accumulation, and the contact surfaces between the parts are not easy to be cleaned. The staff also needs to manually roll the parts to ensure the cleaning effect, which is a more troublesome operation.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种机械零件修理用清洗装置,以解决现有技术中设备在清洗多个零件时,零件容易发生堆积,零件与零件之间的接触面不易被清洗到的问题。The utility model aims to provide a cleaning device for repairing mechanical parts, so as to solve the problem in the prior art that when multiple parts are cleaned, parts are easily piled up and the contact surfaces between parts are not easy to be cleaned.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种机械零件修理用清洗装置,包括清洗箱以及清洗箱内添加的清洁液,所述清洗箱中部设置有滤框,所述滤框两端的顶部对称安装有两个浮筒;A cleaning device for repairing mechanical parts, comprising a cleaning box and a cleaning liquid added in the cleaning box, a filter frame is arranged in the middle of the cleaning box, and two floats are symmetrically installed on the tops of both ends of the filter frame;
所述清洗箱背面固定连接有支架,所述支架的前端设置有清洗机构,所述清洗箱的前后两内侧壁上对称开设有两个滑槽,所述滑槽内滑动安装有扰流机构,且所述清洗箱上安装有驱动扰流机构的驱动机构;The back of the cleaning box is fixedly connected with a bracket, the front end of the bracket is provided with a cleaning mechanism, two slide grooves are symmetrically provided on the front and rear inner side walls of the cleaning box, a spoiler mechanism is slidably installed in the slide groove, and a driving mechanism for driving the spoiler mechanism is installed on the cleaning box;
所述扰流机构包括吊杆,所述吊杆滑动连接于滑槽内,所述吊杆下端固定连接有刷板,所述刷板底部固定连接有垂架,且两个所述垂架之间对称式倾斜设置有两组扰流板。The spoiler mechanism comprises a suspension rod, which is slidably connected in a slide groove, a brush plate is fixedly connected to the lower end of the suspension rod, a vertical frame is fixedly connected to the bottom of the brush plate, and two groups of spoilers are symmetrically inclinedly arranged between the two vertical frames.
优选的,同一组的多个扰流板的数量设置为5-7个,且同一组的多个所述扰流板之间呈等距均匀排布。Preferably, the number of the spoilers in the same group is set to 5-7, and the spoilers in the same group are evenly arranged with equal distances.
优选的,所述驱动机构包括伺服电机和两个螺杆,所述伺服电机固定安装于清洗箱侧面,所述两个螺杆分别转动连接于两个滑槽内,两个所述螺杆的一端均贯穿清洗箱,并延伸至清洗箱外部;Preferably, the driving mechanism comprises a servo motor and two screws, the servo motor is fixedly mounted on the side of the cleaning box, the two screws are rotatably connected in two slide grooves respectively, and one end of the two screws passes through the cleaning box and extends to the outside of the cleaning box;
两个所述螺杆延伸至清洗箱外部的一端均固定连接有同步轮,两个所述同步轮外侧套设有同步带,所述伺服电机的输出端与任一螺杆靠近同步轮的一端固定连接。One end of the two screw rods extending to the outside of the cleaning box is fixedly connected to a synchronous wheel, and a synchronous belt is sleeved on the outer side of the two synchronous wheels. The output end of the servo motor is fixedly connected to one end of any screw rod close to the synchronous wheel.
优选的,两个所述吊杆的上端均开设有螺纹孔,且两个吊杆分别螺纹连接于两个螺杆的外侧。Preferably, threaded holes are provided at the upper ends of the two suspension rods, and the two suspension rods are respectively threadedly connected to the outer sides of the two screw rods.
优选的,所述清洗机构包括电动伸缩杆,所述电动伸缩杆固定安装于支架前端的底侧,所述电动伸缩杆的伸缩端固定连接有防水电机,所述防水电机的输出端固定连接有刷盘。Preferably, the cleaning mechanism comprises an electric telescopic rod, which is fixedly mounted on the bottom side of the front end of the bracket, the telescopic end of the electric telescopic rod is fixedly connected to a waterproof motor, and the output end of the waterproof motor is fixedly connected to a brush plate.
优选的,所述滤框的顶部对称设置有两个把手,两个所述把手上均套设有防滑胶护套。Preferably, two handles are symmetrically arranged on the top of the filter frame, and both handles are covered with anti-slip rubber sheaths.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过设置浮筒,可以使滤框漂浮于清洁液面,通过扰流板的往复运动,可以引起清洁液面的波动,进而带动滤框晃动,使得滤框内的零件发生滚动,可以避免零件发生堆积,无需人工手动翻滚零件,方便清洁机构对零件进行全面清洗,方便工作人员使用。1. The utility model can make the filter frame float on the cleaning liquid surface by arranging a float. The reciprocating motion of the spoiler can cause the fluctuation of the cleaning liquid surface, thereby driving the filter frame to shake, so that the parts in the filter frame roll, which can avoid the accumulation of parts. There is no need to manually roll the parts, which is convenient for the cleaning mechanism to fully clean the parts and convenient for the staff to use.
2、本实用新型通过设置刷板,刷板可以与扰流板同步滑动,刷板在往复滑动的过程中,可以对滤框内两侧的零件进行清理,提高设备的清洗效率,同时对滤框的侧面进行清理,防止滤框被碎屑堵塞。2. The utility model provides a brush plate, which can slide synchronously with the spoiler. During the reciprocating sliding process, the brush plate can clean the parts on both sides of the filter frame, thereby improving the cleaning efficiency of the equipment and cleaning the sides of the filter frame to prevent the filter frame from being blocked by debris.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体图;Fig. 1 is a perspective view of the utility model;
图2为本实用新型的滤框的结构示意图;FIG2 is a schematic diagram of the structure of the filter frame of the present invention;
图3为本实用新型的清洗箱的内部结构示意图;FIG3 is a schematic diagram of the internal structure of the cleaning box of the present invention;
图4为本实用新型的扰流机构的结构示意图;FIG4 is a schematic structural diagram of the spoiler mechanism of the present invention;
图5为本实用新型的驱动机构的结构示意图;FIG5 is a schematic structural diagram of a driving mechanism of the present utility model;
图6为本实用新型的清洗机构的结构示意图。FIG6 is a schematic structural diagram of the cleaning mechanism of the present invention.
图中:In the figure:
1、清洗箱;2、滤框;3、浮筒;4、滑槽;5、扰流机构;51、吊杆;52、刷板;53、垂架;54、扰流板;6、驱动机构;61、伺服电机;62、同步轮;63、同步带;64、螺杆;7、把手;8、支架;9、清洗机构;91、电动伸缩杆;92、防水电机;93、刷盘。1. Cleaning box; 2. Filter frame; 3. Float; 4. Slide; 5. Spoiler mechanism; 51. Hanging rod; 52. Brush plate; 53. Vertical bracket; 54. Spoiler; 6. Driving mechanism; 61. Servo motor; 62. Synchronous wheel; 63. Synchronous belt; 64. Screw; 7. Handle; 8. Bracket; 9. Cleaning mechanism; 91. Electric telescopic rod; 92. Waterproof motor; 93. Brush plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
参照图1-图6所示,一种机械零件修理用清洗装置,包括清洗箱1以及清洗箱1内添加的清洁液,清洗箱1中部设置有滤框2,滤框2用于放置待清洗的机械零件,滤框2两端的顶部对称安装有两个浮筒3,滤框2可以通过浮筒3浮在清洁液上,清洗箱1背面固定连接有支架8,支架8的前端设置有清洗机构9,清洗机构9用于对滤框2内的零件进行清洗,清洗箱1的前后两内侧壁上对称开设有两个滑槽4,滑槽4内滑动安装有扰流机构5,且清洗箱1上安装有驱动扰流机构5的驱动机构6,通过驱动机构6可以带动扰流机构5往复滑动,扰流机构5在滑动的过程中可以对滤框2的侧面及滤框2内的零件进行刷洗,同时用于扰动清洁液,使得液面发生晃动,进而浮筒3可以带动滤框2发生晃动,滤框2晃动可以带动滤框2内的零件晃动,避免零件发生堆积;Referring to Figures 1 to 6, a cleaning device for repairing mechanical parts includes a cleaning box 1 and a cleaning liquid added to the cleaning box 1. A filter frame 2 is arranged in the middle of the cleaning box 1. The filter frame 2 is used to place the mechanical parts to be cleaned. Two floats 3 are symmetrically installed on the tops of both ends of the filter frame 2. The filter frame 2 can float on the cleaning liquid through the floats 3. A bracket 8 is fixedly connected to the back of the cleaning box 1. A cleaning mechanism 9 is arranged at the front end of the bracket 8. The cleaning mechanism 9 is used to clean the parts in the filter frame 2. Two chutes 4 are symmetrically arranged on the front and rear inner side walls of the cleaning box 1. A spoiler mechanism 5 is slidably installed in the chutes 4. A driving mechanism 6 for driving the spoiler mechanism 5 is installed on the cleaning box 1. The spoiler mechanism 5 can be driven to slide back and forth by the driving mechanism 6. The spoiler mechanism 5 can scrub the side of the filter frame 2 and the parts in the filter frame 2 during the sliding process. At the same time, it is used to disturb the cleaning liquid so that the liquid surface shakes, and then the float 3 can drive the filter frame 2 to shake. The shaking of the filter frame 2 can drive the parts in the filter frame 2 to shake, so as to avoid the accumulation of parts.
扰流机构5包括吊杆51,吊杆51滑动连接于滑槽4内,吊杆51下端固定连接有刷板52,刷板52上设置有刷毛,刷毛的长度设置在15mm-30mm之间,刷毛可以与滤框2接触并伸入滤框2的内部,刷板52底部固定连接有垂架53,且两个垂架53之间对称式倾斜设置有两组扰流板54,吊杆51在滑槽4内往复滑动时,可以带动垂架53和扰流板54同步滑动,两组对称设置的扰流板54,可以保证吊杆51在往复滑动时的扰流效果。The spoiler mechanism 5 includes a suspension rod 51, which is slidably connected to the slide 4. A brush plate 52 is fixedly connected to the lower end of the suspension rod 51. The brush plate 52 is provided with bristles. The length of the bristles is set between 15mm and 30mm. The bristles can contact the filter frame 2 and extend into the interior of the filter frame 2. A hanging frame 53 is fixedly connected to the bottom of the brush plate 52, and two groups of spoiler plates 54 are symmetrically inclined between the two hanging frames 53. When the suspension rod 51 slides back and forth in the slide 4, it can drive the hanging frame 53 and the spoiler plate 54 to slide synchronously. The two groups of symmetrically arranged spoiler plates 54 can ensure the spoiler effect of the suspension rod 51 when it slides back and forth.
进一步的,同一组的多个扰流板54的数量设置为5-7个,且同一组的多个扰流板54之间呈等距均匀排布,优化扰流板54的扰流效果,使得清洁液面发生较为明显的晃动。Furthermore, the number of the spoilers 54 in the same group is set to 5-7, and the spoilers 54 in the same group are evenly arranged at equal distances, thereby optimizing the spoiler effect of the spoilers 54 and causing the cleaning liquid surface to shake more obviously.
具体的,驱动机构6包括伺服电机61和两个螺杆64,伺服电机61固定安装于清洗箱1侧面,两个螺杆64分别转动连接于两个滑槽4内,两个螺杆64的一端均贯穿清洗箱1,并延伸至清洗箱1外部;两个螺杆64延伸至清洗箱1外部的一端均固定连接有同步轮62,两个同步轮62外侧套设有同步带63,伺服电机61的输出端与任一螺杆64靠近同步轮62的一端固定连接,驱动伺服电机61带动其中一个螺杆64转动,螺杆64带动同步轮62转动,同步轮62通过同步带63带动另一个同步轮62转动,进而带动另一个螺杆64转动,实现两个螺杆64同步转动。Specifically, the driving mechanism 6 includes a servo motor 61 and two screws 64. The servo motor 61 is fixedly installed on the side of the cleaning box 1. The two screws 64 are rotatably connected to the two slide grooves 4 respectively. One end of the two screws 64 passes through the cleaning box 1 and extends to the outside of the cleaning box 1; the ends of the two screws 64 extending to the outside of the cleaning box 1 are fixedly connected to a synchronous wheel 62, and a synchronous belt 63 is sleeved on the outer side of the two synchronous wheels 62. The output end of the servo motor 61 is fixedly connected to one end of any screw 64 close to the synchronous wheel 62. The servo motor 61 is driven to drive one of the screws 64 to rotate, and the screw 64 drives the synchronous wheel 62 to rotate. The synchronous wheel 62 drives the other synchronous wheel 62 to rotate through the synchronous belt 63, and then drives the other screw 64 to rotate, so as to realize the synchronous rotation of the two screws 64.
更为具体的,两个吊杆51的上端均开设有螺纹孔,且两个吊杆51分别螺纹连接于两个螺杆64的外侧,两个螺杆64转动带动两个吊杆51滑动,通过螺杆64的正转与反转实现吊杆51的往复滑动。More specifically, threaded holes are provided at the upper ends of the two suspension rods 51, and the two suspension rods 51 are respectively threadedly connected to the outer sides of the two screw rods 64. The rotation of the two screw rods 64 drives the two suspension rods 51 to slide, and the reciprocating sliding of the suspension rods 51 is achieved through the forward and reverse rotation of the screw rods 64.
进一步的,清洗机构9包括电动伸缩杆91,电动伸缩杆91固定安装于支架8前端的底侧,电动伸缩杆91的伸缩端固定连接有防水电机92,防水电机92的输出端固定连接有刷盘93,驱动电动伸缩杆91可以带动刷盘93伸入滤框2内,驱动防水电机92带动刷盘93转动,实现对滤框2内的零件进行清洗。Furthermore, the cleaning mechanism 9 includes an electric telescopic rod 91, which is fixedly installed on the bottom side of the front end of the bracket 8. The telescopic end of the electric telescopic rod 91 is fixedly connected to a waterproof motor 92, and the output end of the waterproof motor 92 is fixedly connected to a brush plate 93. Driving the electric telescopic rod 91 can drive the brush plate 93 to extend into the filter frame 2, and driving the waterproof motor 92 can drive the brush plate 93 to rotate, thereby cleaning the parts in the filter frame 2.
为了方便工作人员将滤框2从清洗箱1中取出,特做以下设置,滤框2的顶部对称设置有两个把手7,把手7上套设有防滑胶护套,通过把手7方便带动滤框2提拉。In order to facilitate the staff to take out the filter frame 2 from the cleaning box 1, the following arrangement is made: two handles 7 are symmetrically arranged on the top of the filter frame 2, and the handles 7 are covered with anti-slip rubber sheaths, so that the filter frame 2 can be easily lifted by the handles 7.
工作原理:使用时,工作人员将零件放入滤框2内,提拉把手7将滤框2投入清洗箱1中,由于浮筒3的作用,滤框2可以漂浮于清洁液面上,此时零件位于滤框2的内底壁,即零件被浸泡于清洁液内,随后通过清洗机构9对零件进行清洗,同时驱动伺服电机61,伺服电机61通过同步轮62和同步带63的配合带动两个螺杆64转动,螺杆64转动带动两个吊杆51往复滑动,吊杆51滑动的过程中,带动刷板52对滤框2内两侧的零件进行清理,提高清洗效率,并且刷板52还可以对滤框2的侧面进行刷洗,防止滤框2被零件的碎屑堵塞,保证清洁液的流通,同时垂架53跟随刷板52滑动,带动扰流板54往复滑动,扰流板54滑动的过程中可以对清洁液扰动,使得清洁液面发生波动,滤框2通过浮筒3的作用可以跟随清洁面发生晃动,进而可使滤框2内的零件发生滚动,避免多个零件发生堆积,实现对零件的全面清洗。Working principle: When in use, the staff puts the parts into the filter frame 2, and pulls the handle 7 to put the filter frame 2 into the cleaning box 1. Due to the action of the float 3, the filter frame 2 can float on the surface of the cleaning liquid. At this time, the parts are located on the inner bottom wall of the filter frame 2, that is, the parts are immersed in the cleaning liquid. Then, the parts are cleaned by the cleaning mechanism 9, and the servo motor 61 is driven at the same time. The servo motor 61 drives the two screws 64 to rotate through the cooperation of the synchronous wheel 62 and the synchronous belt 63. The rotation of the screw 64 drives the two suspension rods 51 to slide back and forth. During the sliding process of the suspension rod 51, the brush plate 5 is driven 2 cleans the parts on both sides of the filter frame 2 to improve the cleaning efficiency, and the brush plate 52 can also brush the side of the filter frame 2 to prevent the filter frame 2 from being blocked by the debris of the parts and ensure the circulation of the cleaning liquid. At the same time, the vertical frame 53 slides with the brush plate 52 to drive the spoiler 54 to slide back and forth. The spoiler 54 can disturb the cleaning liquid during the sliding process, so that the cleaning liquid level fluctuates. The filter frame 2 can shake with the cleaning surface through the action of the float 3, so that the parts in the filter frame 2 can roll, avoid the accumulation of multiple parts, and achieve comprehensive cleaning of the parts.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420016189.2U CN221908745U (en) | 2024-01-04 | 2024-01-04 | Cleaning device for repairing mechanical parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420016189.2U CN221908745U (en) | 2024-01-04 | 2024-01-04 | Cleaning device for repairing mechanical parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20241126 Address after: Room 4584, Building 4, No. 1628 Lizheng Road, Shuyuan Town, Pudong New Area, Shanghai, 200120 Patentee after: Shanghai Huiyou Machinery Equipment Co.,Ltd. Country or region after: China Address before: No. 168 Tangzhuang Avenue, Tangzhuang Town, Gaoyou City, Yangzhou City, Jiangsu Province, 225646 Patentee before: Yangzhou Lannuo Hydraulic Machinery Equipment Co.,Ltd. Country or region before: China |