CN221908692U - Hydraulic motor rotor belt cleaning device - Google Patents
Hydraulic motor rotor belt cleaning device Download PDFInfo
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- CN221908692U CN221908692U CN202420471209.5U CN202420471209U CN221908692U CN 221908692 U CN221908692 U CN 221908692U CN 202420471209 U CN202420471209 U CN 202420471209U CN 221908692 U CN221908692 U CN 221908692U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 87
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 238000001035 drying Methods 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 238000009826 distribution Methods 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims 5
- 239000007921 spray Substances 0.000 claims 1
- 238000007605 air drying Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000004941 influx Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及一种清洗装置,具体涉及一种液压马达转子清洗装置。The utility model relates to a cleaning device, in particular to a hydraulic motor rotor cleaning device.
背景技术Background Art
摆线液压马达是一轴配流镶齿定转子副式的小型低速大扭矩液压马达,用途广泛,主要用于农业、渔业、轻工业、起重运输、矿山、工程机械等多种机械的回转机构中,拥有诸多优点。摆线液压马达转子在生产时需要通过研磨设备进行研磨,以使其表面达到要求,在进行研磨后其表面会残留一些杂质,需要通过清洗装置进行清洗;The cycloid hydraulic motor is a small, low-speed, high-torque hydraulic motor with a single-shaft, geared stator and rotor pair. It is widely used, mainly in the rotary mechanism of various machinery such as agriculture, fishery, light industry, lifting and transportation, mining, and engineering machinery. It has many advantages. The rotor of the cycloid hydraulic motor needs to be ground by grinding equipment during production to make its surface meet the requirements. After grinding, some impurities will remain on its surface and need to be cleaned by a cleaning device;
然而现有的清洗装置在清洗后会将摆线液压马达转子放置到沥水架上以将其上残留的水沥干,由于沥水时间较长会影响后续加工时间。如授权公告号CN218797701U的专利,其公开了一种液压马达转子清洗装置,属于摆线液压马达生产技术领域,其包括网链输送机,网链输送机的机架下侧设置有顶端具有开口的循环水箱,上侧设置有两端具有进出口的清洗箱,循环水箱的内部设置有过滤网,清洗箱上固定安装有高压水泵和T形水管,高压水泵的出水口与T形水管相连接,进水口通过循环水管与循环水箱的底部相连通;网链输送机的机架下侧还设置有顶端具有开口的接水箱,上侧设置有两端具有进出口的风干箱,高压风机的出风口与T形风管相连接。该液压马达转子清洗装置可实现循环用水,节省水资源,且使得工作环增更加清洁,可对清洗后的摆线液压马达转子进行风干,可减少后续沥水时间,提高生产效率。上述技术中虽具有优点,但发明人发现仍存在缺陷:经由过滤网进行过滤的清洗水再循环进行清洗,其一,过滤网的过滤效果有限,清洗水中仍具有大量杂质,再次清洗易对液压马达转子造成二次污染;其二,过滤的速率有限,循环使用的清洗水会出现“供不应求”,不利于清洗任务的持续进行。However, the existing cleaning device will place the cycloidal hydraulic motor rotor on the drain rack after cleaning to drain the residual water on it, and the long draining time will affect the subsequent processing time. For example, the patent with authorization announcement number CN218797701U discloses a hydraulic motor rotor cleaning device, which belongs to the field of cycloidal hydraulic motor production technology, and includes a mesh chain conveyor, a circulating water tank with an opening at the top is arranged on the lower side of the frame of the mesh chain conveyor, a cleaning box with inlet and outlet at both ends is arranged on the upper side, a filter is arranged inside the circulating water tank, a high-pressure water pump and a T-shaped water pipe are fixedly installed on the cleaning box, the water outlet of the high-pressure water pump is connected to the T-shaped water pipe, and the water inlet is connected to the bottom of the circulating water tank through the circulating water pipe; a water receiving box with an opening at the top is also arranged on the lower side of the frame of the mesh chain conveyor, and an air drying box with inlet and outlet at both ends is arranged on the upper side, and the air outlet of the high-pressure fan is connected to the T-shaped air duct. The hydraulic motor rotor cleaning device can realize water recycling, save water resources, and make the working environment cleaner. The cycloid hydraulic motor rotor can be air-dried after cleaning, which can reduce the subsequent draining time and improve production efficiency. Although the above technology has advantages, the inventors found that there are still defects: the cleaning water filtered through the filter is recycled for cleaning. First, the filtering effect of the filter is limited, and there are still a lot of impurities in the cleaning water. Cleaning again is likely to cause secondary pollution to the hydraulic motor rotor; second, the filtering rate is limited, and the recycled cleaning water will be "in short supply", which is not conducive to the continuous cleaning task.
实用新型内容Utility Model Content
本公开的主要目的在于提供了一种液压马达转子清洗装置,以有效解决发明人在上述背景技术提出的问题。The main purpose of the present disclosure is to provide a hydraulic motor rotor cleaning device to effectively solve the problems raised by the inventor in the above background technology.
为达成上述目的,本实用新型采用的技术方案如下:In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
一种液压马达转子清洗装置,包括工位台,所述工位台的顶部活动设有切换盘,所述切换盘的顶部开设有四个呈环形阵列分布的置放孔,每个置放孔内均固定连接有滤网,所述工位台的顶部升降式安装有清洗箱和烘干箱,且清洗箱和烘干箱位于其中两个相邻的滤网的上方。A hydraulic motor rotor cleaning device comprises a work station, a switching disk is movably provided on the top of the work station, four placement holes distributed in a circular array are opened on the top of the switching disk, a filter is fixedly connected in each placement hole, a cleaning box and a drying box are installed in a lifting manner on the top of the work station, and the cleaning box and the drying box are located above two adjacent filter screens.
优选的,所述工位台的顶部固定安装有两个底座,两个底座的顶部均固定安装有电动伸缩杆,两个电动伸缩杆的输出端均固定连接有条架,所述清洗箱和烘干箱分别固定安装在两个条架上。Preferably, two bases are fixedly installed on the top of the workstation, electric telescopic rods are fixedly installed on the top of the two bases, the output ends of the two electric telescopic rods are fixedly connected to racks, and the cleaning box and the drying box are fixedly installed on the two racks respectively.
优选的,所述清洗箱的内部固定连接有隔板,隔板将清洗箱的内腔分隔为安装仓和储水仓,所述清洗箱的底板内开设有分布腔,且清洗箱的底部固定连接有与分布腔相通的清洗喷头,所述安装仓内安装有抽液泵,且抽液泵的一个管路连接储水仓,另一个管路连接分布腔,所述清洗箱的顶部固定连接有与储水仓相通的补充管。Preferably, a partition is fixedly connected to the interior of the cleaning box, which divides the inner cavity of the cleaning box into an installation bin and a water storage bin. A distribution cavity is opened in the bottom plate of the cleaning box, and a cleaning nozzle connected to the distribution cavity is fixedly connected to the bottom of the cleaning box. A liquid pump is installed in the installation bin, and one pipeline of the liquid pump is connected to the water storage bin, and the other pipeline is connected to the distribution cavity. A supplementary pipe connected to the water storage bin is fixedly connected to the top of the cleaning box.
优选的,所述烘干箱的侧壁之间安装有加热棒,烘干箱的内顶壁通过支架安装有吹风机,所述烘干箱的顶板上开设有朝向吹风机的滤风口,所述烘干箱的底部呈敞口状。Preferably, a heating rod is installed between the side walls of the drying box, a hair dryer is installed on the inner top wall of the drying box through a bracket, an air filter port facing the hair dryer is opened on the top plate of the drying box, and the bottom of the drying box is open.
优选的,所述置放孔的顶部孔口处固定连接有防偏环,所述清洗箱的底部固定连接有防溅罩,各清洗喷头均位于防溅罩内,所述烘干箱的底部敞口处固定连接有集热罩,且防偏环、防溅罩和集热罩的尺寸均相同。Preferably, an anti-deflection ring is fixedly connected to the top opening of the placement hole, a splash cover is fixedly connected to the bottom of the cleaning box, each cleaning nozzle is located in the splash cover, and a heat collecting cover is fixedly connected to the bottom opening of the drying box, and the anti-deflection ring, splash cover and heat collecting cover are all the same size.
优选的,所述工位台的顶部转动安装有转向轴,转向轴的顶端固定连接有切换盘,所述工位台的顶部放置有位于切换盘下方的集液皿,且集液皿位于清洗箱的正下方。Preferably, a steering shaft is rotatably mounted on the top of the workbench, a switching disk is fixedly connected to the top of the steering shaft, a liquid collecting dish is placed on the top of the workbench below the switching disk, and the liquid collecting dish is located directly below the cleaning box.
鉴于此,与现有技术相比,本实用新型的有益效果是:In view of this, compared with the prior art, the beneficial effects of the utility model are:
(一)、本申请中,各液压马达转子置于各滤网上,清洗时电动伸缩杆带动清洗箱下移,使防溅罩与防偏环接触,避免清洗水溅出,滤网的设置,使清洗水能够流向集液皿中,清洗完成后顺时针转动切换盘九十度,使清洗后的液压马达转子移至烘干箱的下方,而未清洗的液压马达转子则转至清洗箱的下方,电动伸缩杆带动烘干箱下移,使集热罩与防偏环相触,减小热量的流失,吹风机对其进行风干,配合加热棒,提升烘干效率。(I) In the present application, each hydraulic motor rotor is placed on each filter screen. During cleaning, the electric telescopic rod drives the cleaning box to move downward so that the splash shield contacts the anti-deflection ring to prevent the cleaning water from splashing out. The setting of the filter screen allows the cleaning water to flow into the liquid collecting dish. After cleaning, the switching disk is rotated 90 degrees clockwise so that the cleaned hydraulic motor rotor moves to the bottom of the drying box, while the uncleaned hydraulic motor rotor moves to the bottom of the cleaning box. The electric telescopic rod drives the drying box to move downward so that the heat collecting shield contacts the anti-deflection ring to reduce the heat loss. The hair dryer is used to air dry it, and the heating rod is used to improve the drying efficiency.
(二)、本申请中,清洗时抽液泵开启,使其将储水仓内的清洗水泵送至分布腔中,并最终由清洗喷头喷出,均匀分布的清洗喷头使液压马达转子的各个位置均可清洗到,滤网可减小与液压马达转子的接触面积,有利于清洗和烘干。(ii) In the present application, the liquid pump is turned on during cleaning, so that the cleaning water in the water storage tank is pumped into the distribution chamber and finally sprayed out by the cleaning nozzle. The evenly distributed cleaning nozzles can clean all positions of the hydraulic motor rotor. The filter can reduce the contact area with the hydraulic motor rotor, which is beneficial for cleaning and drying.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1所示为本实用新型提供的液压马达转子清洗装置结构立体图;FIG1 is a perspective view of the structure of a hydraulic motor rotor cleaning device provided by the utility model;
图2所示为清洗箱的内部结构示意图;FIG2 is a schematic diagram showing the internal structure of the cleaning box;
图3所示为烘干箱的内部结构示意图;FIG3 is a schematic diagram of the internal structure of the drying box;
图4所示为工位台与切换盘的连接示意图。FIG. 4 is a schematic diagram showing the connection between the workstation and the switching disk.
图标:icon:
1-工位台;2-切换盘;3-底座;4-电动伸缩杆;5-条架;6-清洗箱;61-安装仓;62-储水仓;63-分布腔;64-清洗喷头;65-抽液泵;7-烘干箱;71-加热棒;72-吹风机;73-滤风口;8-滤网;9-防偏环;10-集热罩;11-防溅罩;12-转向轴;13-集液皿。1-workstation table; 2-switching plate; 3-base; 4-electric telescopic rod; 5-rack; 6-cleaning box; 61-installation bin; 62-water storage bin; 63-distribution chamber; 64-cleaning nozzle; 65-liquid extraction pump; 7-drying box; 71-heating rod; 72-blower; 73-air filter; 8-filter; 9-anti-deflection ring; 10-heat collecting cover; 11-splash cover; 12-steering shaft; 13-liquid collecting dish.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-4,本实用新型提供以下实施例:Please refer to Figures 1-4, the utility model provides the following embodiments:
一种液压马达转子清洗装置,包括工位台1,工位台1的顶部活动设有切换盘2,切换盘2的顶部开设有四个呈环形阵列分布的置放孔,每个置放孔内均固定连接有滤网8,工位台1的顶部升降式安装有清洗箱6和烘干箱7,且清洗箱6和烘干箱7位于其中两个相邻的滤网8的上方,工位台1的顶部固定安装有两个底座3,两个底座3的顶部均固定安装有电动伸缩杆4,两个电动伸缩杆4的输出端均固定连接有条架5,清洗箱6和烘干箱7分别固定安装在两个条架5上,工位台1的顶部转动安装有转向轴12,转向轴12的顶端固定连接有切换盘2,工位台1的顶部放置有位于切换盘2下方的集液皿13,且集液皿13位于清洗箱6的正下方。A hydraulic motor rotor cleaning device comprises a work station 1, a switching disk 2 is movably provided on the top of the work station 1, four placement holes distributed in a ring array are opened on the top of the switching disk 2, a filter screen 8 is fixedly connected in each placement hole, a cleaning box 6 and a drying box 7 are installed on the top of the work station 1 in a lifting manner, and the cleaning box 6 and the drying box 7 are located above two adjacent filter screens 8, two bases 3 are fixedly installed on the top of the work station 1, electric telescopic rods 4 are fixedly installed on the top of the two bases 3, and the output ends of the two electric telescopic rods 4 are fixedly connected to racks 5, the cleaning box 6 and the drying box 7 are fixedly installed on the two racks 5 respectively, a steering shaft 12 is rotatably installed on the top of the work station 1, and the top of the steering shaft 12 is fixedly connected to the switching disk 2, a liquid collecting dish 13 located below the switching disk 2 is placed on the top of the work station 1, and the liquid collecting dish 13 is located directly below the cleaning box 6.
具体的,清洗箱6的内部固定连接有隔板,隔板将清洗箱6的内腔分隔为安装仓61和储水仓62,清洗箱6的底板内开设有分布腔63,且清洗箱6的底部固定连接有与分布腔63相通的清洗喷头64,安装仓61内安装有抽液泵65,且抽液泵65的一个管路连接储水仓62,另一个管路连接分布腔63,清洗箱6的顶部固定连接有与储水仓62相通的补充管。Specifically, a partition is fixedly connected to the interior of the cleaning box 6, and the partition divides the inner cavity of the cleaning box 6 into an installation bin 61 and a water storage bin 62. A distribution cavity 63 is opened in the bottom plate of the cleaning box 6, and a cleaning nozzle 64 connected to the distribution cavity 63 is fixedly connected to the bottom of the cleaning box 6. A liquid pump 65 is installed in the installation bin 61, and one pipeline of the liquid pump 65 is connected to the water storage bin 62, and the other pipeline is connected to the distribution cavity 63. A replenishing pipe connected to the water storage bin 62 is fixedly connected to the top of the cleaning box 6.
具体的,烘干箱7的侧壁之间安装有加热棒71,烘干箱7的内顶壁通过支架安装有吹风机72,提升烘干效果,烘干箱7的顶板上开设有朝向吹风机72的滤风口73,降低外部灰尘的汇入,烘干箱7的底部呈敞口状。Specifically, a heating rod 71 is installed between the side walls of the drying box 7, and a hair dryer 72 is installed on the inner top wall of the drying box 7 through a bracket to improve the drying effect. An air filter port 73 facing the hair dryer 72 is opened on the top plate of the drying box 7 to reduce the influx of external dust, and the bottom of the drying box 7 is open.
具体的,置放孔的顶部孔口处固定连接有防偏环9,清洗箱6的底部固定连接有防溅罩11,各清洗喷头64均位于防溅罩11内,烘干箱7的底部敞口处固定连接有集热罩10,且防偏环9、防溅罩11和集热罩10的尺寸均相同。Specifically, an anti-deflection ring 9 is fixedly connected to the top opening of the placement hole, a splash cover 11 is fixedly connected to the bottom of the cleaning box 6, each cleaning nozzle 64 is located in the splash cover 11, and a heat collecting cover 10 is fixedly connected to the bottom opening of the drying box 7, and the anti-deflection ring 9, the splash cover 11 and the heat collecting cover 10 are all the same size.
本实施例的具体实施方式为:各液压马达转子置于各滤网8上,清洗时电动伸缩杆4带动清洗箱6下移,使防溅罩11与防偏环9接触,避免清洗水溅出,滤网8的设置,使清洗水能够流向集液皿13中,清洗完成后顺时针转动切换盘2九十度,使清洗后的液压马达转子移至烘干箱的7下方,而未清洗的液压马达转子则转至清洗箱6的下方,电动伸缩杆4带动烘干箱7下移,使集热罩10与防偏环9相触,减小热量的流失,吹风机72对其进行风干,配合加热棒71,提升烘干效率;The specific implementation of this embodiment is as follows: each hydraulic motor rotor is placed on each filter screen 8, and during cleaning, the electric telescopic rod 4 drives the cleaning box 6 to move downward, so that the splash shield 11 contacts the anti-deflection ring 9 to prevent the cleaning water from splashing out. The setting of the filter screen 8 enables the cleaning water to flow into the liquid collecting dish 13. After the cleaning is completed, the switching disk 2 is rotated 90 degrees clockwise to move the cleaned hydraulic motor rotor to the bottom of the drying box 7, while the uncleaned hydraulic motor rotor is rotated to the bottom of the cleaning box 6. The electric telescopic rod 4 drives the drying box 7 to move downward, so that the heat collecting cover 10 contacts the anti-deflection ring 9 to reduce the loss of heat. The hair dryer 72 is used to air-dry it, and cooperates with the heating rod 71 to improve the drying efficiency.
清洗时抽液泵65开启,使其将储水仓62内的清洗水泵送至分布腔63中,并最终由清洗喷头64喷出,均匀分布的清洗喷头64使液压马达转子的各个位置均可清洗到,滤网8可减小与液压马达转子的接触面积,有利于清洗和烘干。During cleaning, the liquid pump 65 is turned on to pump the cleaning water in the water storage tank 62 into the distribution chamber 63, and finally sprayed out by the cleaning nozzle 64. The evenly distributed cleaning nozzles 64 can clean all positions of the hydraulic motor rotor. The filter screen 8 can reduce the contact area with the hydraulic motor rotor, which is beneficial for cleaning and drying.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
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