CN221907492U - Concrete waste crushing and screening device - Google Patents
Concrete waste crushing and screening device Download PDFInfo
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Description
技术领域Technical Field
本申请涉及混凝土废料技术领域,尤其是涉及一种混凝土废料破碎与筛分装置。The present application relates to the technical field of concrete waste, and in particular to a concrete waste crushing and screening device.
背景技术Background Art
随着城市建设的不断推进,混凝土废料产生量日益增加。目前,混凝土废料的处理方式主要包括填埋和再利用。然而,填埋会占用大量土地资源,且可能对环境造成污染;再利用则需要对混凝土废料进行破碎、筛分等处理,以便将其应用于新的建筑项目中。因此,混凝土废料破碎与筛分装置在混凝土废料处理领域中具有重要地位。传统的混凝土废料破碎与筛分装置通常采用单一的破碎机构和筛分机构,对混凝土废料进行破碎和筛分。With the continuous advancement of urban construction, the amount of concrete waste is increasing. At present, the main ways to deal with concrete waste include landfill and reuse. However, landfill will occupy a lot of land resources and may cause environmental pollution; reuse requires crushing, screening and other treatments of concrete waste so that it can be used in new construction projects. Therefore, concrete waste crushing and screening devices play an important role in the field of concrete waste treatment. Traditional concrete waste crushing and screening devices usually use a single crushing mechanism and screening mechanism to crush and screen concrete waste.
而混凝土废料的破碎加工过程中需要用到混凝土废料破碎与筛分装置,公告号为CN207756250U的中国实用新型专利公开了一种废弃混凝土块碎石化与筛分装置,包括第一箱体,所述第一箱体内腔的顶部连通有加料斗,所述第一箱体的右侧固定连接有固定箱,所述固定箱右侧的底部固定连接有支撑板,支撑板的顶部固定连接有电机,所述电机输出轴的左侧固定连接有第一搅拌轴。该实用新型利用电机第一搅拌轴,搅拌叶,主动齿轮,从动齿轮,第二搅拌轴,锯齿片轴承座,第一出料斗,第二箱体,固定架,正反转电机,旋转轴,转轴,转盘,连接杆,活动杆,固定块,筛网的配合,对混凝土碎化和筛分使用效果好。The crushing process of concrete waste requires a concrete waste crushing and screening device. The Chinese utility model patent with the announcement number CN207756250U discloses a waste concrete block crushing and screening device, including a first box body, the top of the inner cavity of the first box body is connected to a feeding hopper, the right side of the first box body is fixedly connected to a fixed box, the bottom of the right side of the fixed box is fixedly connected to a support plate, the top of the support plate is fixedly connected to a motor, and the left side of the motor output shaft is fixedly connected to a first stirring shaft. The utility model uses the coordination of the motor's first stirring shaft, stirring blades, driving gears, driven gears, second stirring shafts, sawtooth bearing seats, first discharging hoppers, second boxes, fixed frames, forward and reverse motors, rotating shafts, rotating shafts, turntables, connecting rods, movable rods, fixed blocks, and screens, and has a good effect on concrete crushing and screening.
在实现本申请过程中,该技术中至少存在如下问题,该废弃混凝土块碎石化与筛分装置存在破碎不彻底、筛分效率低等问题,难以满足大规模混凝土废料处理的需求,以及不能有效的实现多级筛分,同时在下料过程中还可能会导致堵塞现象,不能满足使用需求,故而提出一种混凝土废料破碎与筛分装置来解决上述中所提出的问题。In the process of implementing this application, there are at least the following problems in this technology: the waste concrete block crushing and screening device has problems such as incomplete crushing and low screening efficiency, which is difficult to meet the needs of large-scale concrete waste treatment, and cannot effectively realize multi-stage screening. At the same time, it may also cause blockage during the unloading process and cannot meet the use requirements. Therefore, a concrete waste crushing and screening device is proposed to solve the above-mentioned problems.
实用新型内容Utility Model Content
针对现有技术的不足,本申请提供了一种混凝土废料破碎与筛分装置,具备破碎筛分效果好等优点,解决了现有的废弃混凝土块碎石化与筛分装置存在破碎不彻底、筛分效率低等问题,难以满足大规模混凝土废料处理的需求,以及不能有效的实现多级筛分,同时在下料过程中还可能会导致堵塞现象,不能满足使用需求的问题。In view of the shortcomings of the prior art, the present application provides a concrete waste crushing and screening device, which has the advantages of good crushing and screening effects, and solves the problems of incomplete crushing and low screening efficiency in the existing waste concrete block crushing and screening devices, which are difficult to meet the needs of large-scale concrete waste treatment, and cannot effectively realize multi-stage screening. At the same time, it may also cause blockage during the unloading process and cannot meet the use requirements.
综上所述,本申请提供如下技术方案:一种混凝土废料破碎与筛分装置,包括箱体、固定连通于箱体顶部的进料斗、固定安装于箱体正面的控制器、活动连接于箱体内部的筛网和设置于箱体内部的粉碎机构,所述进料斗的外部设置有延伸至其内部的破碎机构,所述箱体的外部设置有延伸至其内部的分级收集机构;In summary, the present application provides the following technical solutions: a concrete waste crushing and screening device, comprising a box, a feed hopper fixedly connected to the top of the box, a controller fixedly installed on the front of the box, a screen movably connected to the inside of the box, and a crushing mechanism arranged inside the box, the outside of the feed hopper is provided with a crushing mechanism extending to the inside thereof, and the outside of the box is provided with a grading collection mechanism extending to the inside thereof;
所述破碎机构包括固定安装于进料斗外部的伺服电机、固定连接于伺服电机输出轴上的转动轴和固定连接于转动轴外部的数量为若干个的破碎刀;The crushing mechanism includes a servo motor fixedly mounted on the outside of the feed hopper, a rotating shaft fixedly connected to the output shaft of the servo motor, and a plurality of crushing knives fixedly connected to the outside of the rotating shaft;
所述分级收集机构包括固定安装于箱体外部的收集箱、固定安装于收集箱内壁上的电动推杆、固定连接于电动推杆输出端上的连接块和固定连接于连接块靠近箱体一侧的封堵块。The grading collection mechanism comprises a collection box fixedly mounted on the outside of the box body, an electric push rod fixedly mounted on the inner wall of the collection box, a connecting block fixedly connected to the output end of the electric push rod, and a blocking block fixedly connected to the connecting block near the box body.
本申请通过采用上述技术方案,通过控制器启动伺服电机工作,伺服电机工作带动转动轴旋转,转动轴旋转带动破碎刀旋转,便于对进入到进料斗内部的混凝土废料本体进行初步粉碎,提高了混凝土废料本体的破碎效果,通过破碎机构和粉碎机构的搭配使用,达到了破碎筛分效果好的优点;通过控制器启动电动推杆伸缩,电动推杆伸缩带动封堵块位移,由于筛网呈倾斜状分布,再配合振动电机工作将残留在筛网上的废料输送至收集箱的内部储存,便于后期集中处理,通过设置安装块、弹簧与振动电机,便于对两个筛网上表面的废料进行分级筛分,以提高筛分效率,达到了破碎筛分效果好和实用性强的优点。The present application adopts the above-mentioned technical scheme, and starts the servo motor through the controller. The servo motor drives the rotating shaft to rotate, and the rotation of the rotating shaft drives the crushing knife to rotate, so as to facilitate the preliminary crushing of the concrete waste body entering the feed hopper, thereby improving the crushing effect of the concrete waste body. By using the crushing mechanism and the crushing mechanism in combination, the advantages of good crushing and screening effects are achieved; the electric push rod is started to be extended and retracted through the controller, and the extension and retraction of the electric push rod drives the displacement of the blocking block. Since the screen is distributed in an inclined shape, the waste remaining on the screen is transported to the internal storage of the collection box in conjunction with the vibration motor, which is convenient for centralized processing at a later time. By setting the mounting block, the spring and the vibration motor, the waste on the upper surfaces of the two screens can be graded and screened to improve the screening efficiency, thereby achieving the advantages of good crushing and screening effects and strong practicality.
进一步,所述伺服电机的外部固定连接有与进料斗的外部固定连接的安装架,所述伺服电机与控制器为电性连接。Furthermore, the outside of the servo motor is fixedly connected to a mounting bracket which is fixedly connected to the outside of the feed hopper, and the servo motor is electrically connected to a controller.
采用上述进一步方案的有益效果是:通过设置安装架,便于对伺服电机进行安装。The beneficial effect of adopting the above further solution is that the servo motor can be easily installed by providing a mounting frame.
进一步,所述转动轴转动连接于进料斗的内部,若干个所述破碎刀呈等间距分布于转动轴的外部。Furthermore, the rotating shaft is rotatably connected to the inside of the feed hopper, and a plurality of crushing knives are distributed outside the rotating shaft at equal intervals.
采用上述进一步方案的有益效果是:通过控制器启动伺服电机工作,伺服电机工作带动转动轴旋转,转动轴旋转带动破碎刀旋转,便于对进入到进料斗内部的混凝土废料本体进行初步粉碎。The beneficial effect of adopting the above further scheme is: the servo motor is started by the controller, the servo motor drives the rotating shaft to rotate, and the rotation of the rotating shaft drives the crushing knife to rotate, so as to facilitate the preliminary crushing of the concrete waste body entering the feed hopper.
进一步,所述收集箱为空心的长方体,所述电动推杆与控制器为电性连接。Furthermore, the collection box is a hollow cuboid, and the electric push rod is electrically connected to the controller.
采用上述进一步方案的有益效果是:通过设置收集箱,便于对废料进行收集。The beneficial effect of adopting the above further solution is that by providing a collection box, waste can be easily collected.
进一步,所述箱体的内部开设有与封堵块相适配的下料口,所述封堵块的外径与下料口的内径相适配。Furthermore, a feed opening adapted to the blocking block is provided inside the box body, and the outer diameter of the blocking block is adapted to the inner diameter of the feed opening.
采用上述进一步方案的有益效果是:通过控制器启动电动推杆伸缩,电动推杆伸缩带动封堵块位移,由于筛网呈倾斜状分布,再配合振动电机工作将残留在筛网上的废料输送至收集箱的内部储存。The beneficial effect of adopting the above further scheme is: the electric push rod is activated by the controller to extend and retract, and the extension and retraction of the electric push rod drives the blocking block to move. Since the screen is distributed in an inclined shape, the waste remaining on the screen is transported to the internal storage of the collection box in conjunction with the vibration motor.
进一步,所述筛网的数量为两个,两个所述筛网呈左右倾斜分布于箱体的内部。Furthermore, the number of the screens is two, and the two screens are distributed inside the box at a left-right tilt.
采用上述进一步方案的有益效果是:通过设置数量为两个的筛网,便于进行分级筛分。The beneficial effect of adopting the above further solution is that by providing two screens, graded screening is facilitated.
进一步,所述箱体的内部设置有振动机构,所述振动机构包括固定连接于箱体内壁上的安装块、固定连接于安装块顶部的弹簧和固定安装于筛网底部的振动电机,所述筛网固定连接于弹簧的顶部。Furthermore, a vibration mechanism is provided inside the box, and the vibration mechanism includes a mounting block fixedly connected to the inner wall of the box, a spring fixedly connected to the top of the mounting block, and a vibration motor fixedly installed at the bottom of the screen, and the screen is fixedly connected to the top of the spring.
采用上述进一步方案的有益效果是:通过设置安装块、弹簧与振动电机,便于对两个筛网上表面的废料进行分级筛分,以提高筛分效率。The beneficial effect of adopting the above further solution is that by providing the mounting block, the spring and the vibration motor, it is convenient to grade and screen the waste on the upper surfaces of the two screens, so as to improve the screening efficiency.
进一步,所述箱体的内部固定安装有数量为两个的导流板,两个所述导流板呈左右对称分布于箱体的内部。Furthermore, two guide plates are fixedly installed inside the box, and the two guide plates are symmetrically distributed inside the box.
采用上述进一步方案的有益效果是:通过设置两个导流板,便于对废料本体进行导流粉碎。The beneficial effect of adopting the above further solution is that by providing two guide plates, it is convenient to guide and crush the waste body.
与现有技术相比,本申请提供了一种混凝土废料破碎与筛分装置,具备以下有益效果:Compared with the prior art, the present application provides a concrete waste crushing and screening device, which has the following beneficial effects:
1、该混凝土废料破碎与筛分装置,通过控制器启动伺服电机工作,伺服电机工作带动转动轴旋转,转动轴旋转带动破碎刀旋转,便于对进入到进料斗内部的混凝土废料本体进行初步粉碎,提高了混凝土废料本体的破碎效果,通过破碎机构和粉碎机构的搭配使用,达到了破碎筛分效果好的优点。1. The concrete waste crushing and screening device starts the servo motor through the controller, and the servo motor drives the rotating shaft to rotate, and the rotation of the rotating shaft drives the crushing knife to rotate, so as to facilitate the preliminary crushing of the concrete waste body entering the feed hopper, thereby improving the crushing effect of the concrete waste body. Through the combination of the crushing mechanism and the crushing mechanism, the advantage of good crushing and screening effect is achieved.
2、该混凝土废料破碎与筛分装置,通过控制器启动电动推杆伸缩,电动推杆伸缩带动封堵块位移,由于筛网呈倾斜状分布,再配合振动电机工作将残留在筛网上的废料输送至收集箱的内部储存,便于后期集中处理,通过设置安装块、弹簧与振动电机,便于对两个筛网上表面的废料进行分级筛分,以提高筛分效率,达到了破碎筛分效果好和实用性强的优点。2. The concrete waste crushing and screening device starts the extension and retraction of the electric push rod through the controller, and the extension and retraction of the electric push rod drives the displacement of the blocking block. Since the screen is distributed in an inclined shape, the waste remaining on the screen is transported to the internal storage of the collection box in conjunction with the vibration motor, which is convenient for later centralized processing. By setting the mounting block, spring and vibration motor, it is convenient to grade and screen the waste on the upper surfaces of the two screens to improve the screening efficiency, thereby achieving the advantages of good crushing and screening effects and strong practicality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请结构剖视图;Figure 1 is a cross-sectional view of the structure of the present application;
图2是本申请图1所示A的放大结构示意图FIG. 2 is an enlarged schematic diagram of the structure of A shown in FIG. 1 of the present application
图3是本申请结构立体图。FIG. 3 is a three-dimensional diagram of the structure of the present application.
附图标记说明:Description of reference numerals:
1、箱体;2、进料斗;3、控制器;4、筛网;5、破碎机构;51、伺服电机;52、转动轴;53、破碎刀;6、分级收集机构;61、收集箱;62、电动推杆;63、连接块;64、封堵块;7、振动机构;71、安装块;72、弹簧;73、振动电机;8、粉碎机构;9、导流板。1. Box body; 2. Feed hopper; 3. Controller; 4. Screen; 5. Crushing mechanism; 51. Servo motor; 52. Rotating shaft; 53. Crushing knife; 6. Grading and collecting mechanism; 61. Collecting box; 62. Electric push rod; 63. Connecting block; 64. Blocking block; 7. Vibrating mechanism; 71. Mounting block; 72. Spring; 73. Vibrating motor; 8. Crushing mechanism; 9. Guide plate.
具体实施方式DETAILED DESCRIPTION
请参阅图1-3,本实施例中的一种混凝土废料破碎与筛分装置,包括箱体1、固定连通于箱体1顶部的进料斗2、固定安装于箱体1正面的控制器3、活动连接于箱体1内部的筛网4和设置于箱体1内部的粉碎机构8,进料斗2的外部设置有延伸至其内部的破碎机构5,箱体1的外部设置有延伸至其内部的分级收集机构6,破碎机构5包括固定安装于进料斗2外部的伺服电机51、固定连接于伺服电机51输出轴上的转动轴52和固定连接于转动轴52外部的数量为若干个的破碎刀53。Please refer to Figures 1-3. A concrete waste crushing and screening device in this embodiment includes a box body 1, a feed hopper 2 fixedly connected to the top of the box body 1, a controller 3 fixedly installed on the front of the box body 1, a screen 4 movably connected to the inside of the box body 1 and a crushing mechanism 8 arranged inside the box body 1. The outside of the feed hopper 2 is provided with a crushing mechanism 5 extending to the inside thereof, and the outside of the box body 1 is provided with a grading collection mechanism 6 extending to the inside thereof. The crushing mechanism 5 includes a servo motor 51 fixedly installed on the outside of the feed hopper 2, a rotating shaft 52 fixedly connected to the output shaft of the servo motor 51, and a plurality of crushing knives 53 fixedly connected to the outside of the rotating shaft 52.
通过控制器3启动伺服电机51工作,伺服电机51工作带动转动轴52旋转,转动轴52旋转带动破碎刀53旋转,便于对进入到进料斗2内部的混凝土废料本体进行初步粉碎,提高了混凝土废料本体的破碎效果,通过破碎机构5和粉碎机构8的搭配使用,达到了破碎筛分效果好的优点。The servo motor 51 is started by the controller 3, and the servo motor 51 drives the rotating shaft 52 to rotate. The rotation of the rotating shaft 52 drives the crushing knife 53 to rotate, so as to facilitate the preliminary crushing of the concrete waste body entering the feed hopper 2, thereby improving the crushing effect of the concrete waste body. Through the combination of the crushing mechanism 5 and the crushing mechanism 8, the advantage of good crushing and screening effect is achieved.
其中,伺服电机51的外部固定连接有与进料斗2的外部固定连接的安装架,伺服电机51与控制器3为电性连接。通过设置安装架,便于对伺服电机51进行安装。The outside of the servo motor 51 is fixedly connected to a mounting frame fixedly connected to the outside of the feed hopper 2, and the servo motor 51 is electrically connected to the controller 3. By providing the mounting frame, the servo motor 51 is easily installed.
具体的是,转动轴52转动连接于进料斗2的内部,若干个破碎刀53呈等间距分布于转动轴52的外部。进料斗2的内部固定安装有与转动轴52相适配的轴承。Specifically, the rotating shaft 52 is rotatably connected to the inside of the feed hopper 2, and a plurality of crushing knives 53 are evenly spaced and distributed outside the rotating shaft 52. A bearing adapted to the rotating shaft 52 is fixedly installed inside the feed hopper 2.
需要说明的是,筛网4的数量为两个,两个筛网4呈左右倾斜分布于箱体1的内部。通过设置数量为两个的筛网4,便于进行分级筛分。It should be noted that there are two screens 4, which are distributed inside the box 1 at an angle to the left and right. By providing two screens 4, graded screening is facilitated.
此外,粉碎机构8由驱动电机和粉碎轮组成,粉碎轮固定安装于驱动电机的输出轴上,粉碎机构8的数量为两个,且两个粉碎轮的大小与进料斗2的内径相适配。驱动电机与控制器3为电性连接。通过控制器3启动驱动电机工作,驱动电机通过输出轴带动粉碎轮旋转,从而对废料本体进行粉碎处理。In addition, the crushing mechanism 8 is composed of a driving motor and a crushing wheel, and the crushing wheel is fixedly mounted on the output shaft of the driving motor. There are two crushing mechanisms 8, and the sizes of the two crushing wheels are adapted to the inner diameter of the feed hopper 2. The driving motor is electrically connected to the controller 3. The driving motor is started by the controller 3, and the driving motor drives the crushing wheel to rotate through the output shaft, thereby crushing the waste body.
请参阅图1和图2,本实施例中,分级收集机构6包括固定安装于箱体1外部的收集箱61、固定安装于收集箱61内壁上的电动推杆62、固定连接于电动推杆62输出端上的连接块63和固定连接于连接块63靠近箱体1一侧的封堵块64。通过控制器3启动电动推杆62伸缩,电动推杆62伸缩带动封堵块64位移,由于筛网4呈倾斜状分布,再配合振动电机73工作将残留在筛网4上的废料输送至收集箱61的内部储存,便于后期集中处理。Please refer to Figures 1 and 2. In this embodiment, the classification collection mechanism 6 includes a collection box 61 fixedly mounted on the outside of the box body 1, an electric push rod 62 fixedly mounted on the inner wall of the collection box 61, a connection block 63 fixedly connected to the output end of the electric push rod 62, and a blocking block 64 fixedly connected to the side of the connection block 63 close to the box body 1. The electric push rod 62 is activated by the controller 3 to extend and retract, and the electric push rod 62 extends and retracts to drive the blocking block 64 to move. Since the screen 4 is distributed in an inclined shape, the waste remaining on the screen 4 is transported to the internal storage of the collection box 61 in cooperation with the vibration motor 73, so as to facilitate centralized processing later.
其中,收集箱61为空心的长方体,电动推杆62与控制器3为电性连接。通过设置收集箱61,便于对废料进行收集。The collecting box 61 is a hollow cuboid, and the electric push rod 62 is electrically connected to the controller 3. By providing the collecting box 61, it is convenient to collect waste.
需要说明的是,箱体1的内部开设有与封堵块64相适配的下料口,封堵块64的外径与下料口的内径相适配。It should be noted that a feed opening adapted to the blocking block 64 is provided inside the box body 1 , and the outer diameter of the blocking block 64 is adapted to the inner diameter of the feed opening.
请参阅图1,本实施例中,箱体1的内部设置有振动机构7,振动机构7包括固定连接于箱体1内壁上的安装块71、固定连接于安装块71顶部的弹簧72和固定安装于筛网4底部的振动电机73,筛网4固定连接于弹簧72的顶部。通过设置安装块71、弹簧72与振动电机73,便于对两个筛网4上表面的废料进行分级筛分,以提高筛分效率,达到了破碎筛分效果好和实用性强的优点。Please refer to Fig. 1. In this embodiment, a vibration mechanism 7 is provided inside the box 1. The vibration mechanism 7 includes a mounting block 71 fixedly connected to the inner wall of the box 1, a spring 72 fixedly connected to the top of the mounting block 71, and a vibration motor 73 fixedly installed at the bottom of the screen 4. The screen 4 is fixedly connected to the top of the spring 72. By providing the mounting block 71, the spring 72 and the vibration motor 73, it is convenient to grade and screen the waste on the upper surfaces of the two screens 4 to improve the screening efficiency, thereby achieving the advantages of good crushing and screening effect and strong practicality.
请参阅图1,本实施例中,箱体1的内部固定安装有数量为两个的导流板9,两个导流板9呈左右对称分布于箱体1的内部。过设置两个导流板9,便于对废料本体进行导流粉碎。Please refer to Fig. 1. In this embodiment, two guide plates 9 are fixedly installed inside the box 1. The two guide plates 9 are symmetrically distributed inside the box 1. By providing two guide plates 9, it is convenient to guide and crush the waste body.
上述实施例的工作原理为:The working principle of the above embodiment is:
在使用时,将废料本体倒入进料斗2的内部,通过控制器3启动伺服电机51工作,伺服电机51工作带动转动轴52旋转,转动轴52旋转带动破碎刀53旋转,对进入到进料斗2内部的混凝土废料本体进行初步粉碎,然后通过控制器3启动驱动电机工作,驱动电机通过输出轴带动粉碎轮旋转,从而对废料本体进行粉碎处理;对废料本体进行多级筛分时,通过控制器3启动振动电机73工作,对两个筛网4上表面的废料本体进行分级筛分;对废料本体进行分类收集时,通过控制器3启动电动推杆62伸缩,电动推杆62伸缩带动封堵块64位移,由于筛网4呈倾斜状分布,再配合振动电机73工作将残留在筛网4上的废料输送至收集箱61的内部储存从而后期集中处理。When in use, the waste body is poured into the feed hopper 2, and the servo motor 51 is started through the controller 3. The servo motor 51 drives the rotating shaft 52 to rotate, and the rotation of the rotating shaft 52 drives the crushing knife 53 to rotate, so as to preliminarily crush the concrete waste body entering the feed hopper 2, and then the driving motor is started through the controller 3. The driving motor drives the crushing wheel to rotate through the output shaft, so as to crush the waste body; when the waste body is subjected to multi-stage screening, the vibration motor 73 is started through the controller 3 to grade and screen the waste body on the upper surfaces of the two screens 4; when the waste body is classified and collected, the electric push rod 62 is started to extend and retract through the controller 3, and the extension and retraction of the electric push rod 62 drives the blocking block 64 to move. Since the screen 4 is distributed in an inclined shape, the waste remaining on the screen 4 is transported to the internal storage of the collection box 61 in cooperation with the vibration motor 73, so as to be centrally processed later.
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