CN221906203U - A filter for carbon black production - Google Patents

A filter for carbon black production Download PDF

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Publication number
CN221906203U
CN221906203U CN202420481905.4U CN202420481905U CN221906203U CN 221906203 U CN221906203 U CN 221906203U CN 202420481905 U CN202420481905 U CN 202420481905U CN 221906203 U CN221906203 U CN 221906203U
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filter
fixedly connected
carbon black
top surface
black production
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丁利虎
陈超
陈新中
张福刚
赵刚
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Hangzhou Ncest Carbon Black Co ltd
Wanda Group Co Ltd
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Hangzhou Ncest Carbon Black Co ltd
Wanda Group Co Ltd
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Abstract

本实用新型公开了一种炭黑生产用过滤器,属于炭黑生产技术领域,包括底板和过滤箱,所述过滤箱的顶面铰接有箱盖,所述箱盖的顶面固定连接有多个出气管,所述过滤箱的内部横向固定连接有隔板,所述隔板上开设有多个安装孔,所述安装孔上安装有安装环,所述安装环上和隔板顶面均开设有螺纹孔,所述安装环和隔板上的螺纹孔内螺纹连接有螺杆,所述安装环的下端固定连接有多个支撑杆,所述支撑杆延伸至隔板的下方,所述支撑杆的杆壁上固定连接有震动电机,所述安装环的下端套接有过滤布袋,且过滤布袋套接于支撑杆的外侧。与现有技术相比,该装置能够便于对过滤布袋进行拆卸,从而极大的提高了对过滤布袋维保或更换的效率。

The utility model discloses a filter for carbon black production, which belongs to the technical field of carbon black production, and comprises a bottom plate and a filter box, wherein the top surface of the filter box is hinged with a box cover, the top surface of the box cover is fixedly connected with a plurality of air outlet pipes, the interior of the filter box is transversely fixedly connected with a partition, the partition is provided with a plurality of mounting holes, a mounting ring is installed on the mounting hole, threaded holes are provided on the mounting ring and the top surface of the partition, screws are threadedly connected to the threaded holes on the mounting ring and the partition, a plurality of support rods are fixedly connected to the lower end of the mounting ring, the support rods extend to the bottom of the partition, a vibration motor is fixedly connected to the rod wall of the support rod, a filter bag is sleeved on the lower end of the mounting ring, and the filter bag is sleeved on the outer side of the support rod. Compared with the prior art, the device can facilitate the disassembly of the filter bag, thereby greatly improving the efficiency of the maintenance or replacement of the filter bag.

Description

一种炭黑生产用过滤器A filter for carbon black production

技术领域Technical Field

本实用新型属于炭黑生产技术领域,尤其是一种炭黑生产用过滤器。The utility model belongs to the technical field of carbon black production, in particular to a filter for carbon black production.

背景技术Background Art

炭黑是烃类在严格的工艺条件下,经气相不完全燃烧或热解而成,它主要是由碳元素所组成,以近于球形的胶体粒子和胶体尺寸的聚集体而存在的一类物质。炭黑加工用袋滤器是生产炭黑的设备之一。Carbon black is a substance formed by incomplete combustion or pyrolysis of hydrocarbons in the gas phase under strict process conditions. It is mainly composed of carbon elements and exists in the form of nearly spherical colloidal particles and colloidal-sized aggregates. The bag filter for carbon black processing is one of the equipment for producing carbon black.

现有的炭黑生产用过滤器中的过滤器大多为固定连接于过滤箱的内部,而过滤器在经过长时间的使用必然会导致过滤效果降低,从而影响炭黑的生产效率,因此需要定期对其拆卸维护或更换,而现有的过滤器难以拆卸,因此给维保人员带来了极大的困难。Most of the existing filters used in carbon black production are fixedly connected to the inside of the filter box. After long-term use, the filtering effect of the filters will inevitably decrease, thereby affecting the production efficiency of carbon black. Therefore, they need to be disassembled and maintained or replaced regularly. However, the existing filters are difficult to disassemble, which brings great difficulties to maintenance personnel.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种炭黑生产用过滤器,以解决背景技术中提出的问题。The purpose of the utility model is to provide a filter for carbon black production to solve the problems raised in the background technology.

为实现上述目的,本实用新型提供如下技术方案:一种炭黑生产用过滤器,包括炭黑生产用过滤器安装用两个底板,两个所述底板的顶面固定连接有支撑柱,所述支撑柱的顶面固定连接有过滤箱,所述过滤箱的顶面铰接有箱盖,所述过滤箱的侧壁上固定连接有入料管,所述箱盖的顶面固定连接有多个出气管,所述过滤箱的内部横向固定连接有隔板,所述隔板上开设有多个安装孔,所述安装孔上安装有安装环,所述安装环上和隔板顶面均开设有螺纹孔,所述安装环和隔板上的螺纹孔内螺纹连接有螺杆,所述安装环的下端固定连接有多个支撑杆,所述支撑杆延伸至隔板的下方,所述支撑杆的杆壁上固定连接有震动电机,所述安装环的下端套接有过滤布袋,且过滤布袋套接于支撑杆的外侧。To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a filter for carbon black production, comprising two bottom plates for installing the filter for carbon black production, the top surfaces of the two bottom plates are fixedly connected to support columns, the top surfaces of the support columns are fixedly connected to a filter box, the top surface of the filter box is hinged with a box cover, the side wall of the filter box is fixedly connected to a feed pipe, the top surface of the box cover is fixedly connected to a plurality of air outlet pipes, the interior of the filter box is laterally fixedly connected to a partition, the partition is provided with a plurality of mounting holes, a mounting ring is installed on the mounting holes, threaded holes are provided on the mounting ring and on the top surface of the partition, screws are threadedly connected to the threaded holes on the mounting ring and the partition, a plurality of support rods are fixedly connected to the lower end of the mounting ring, the support rods extend to the bottom of the partition, a vibration motor is fixedly connected to the rod wall of the support rod, a filter bag is sleeved on the lower end of the mounting ring, and the filter bag is sleeved on the outer side of the support rod.

优选的,多个所述支撑杆的外壁上对称固定套接有支撑环,两个所述支撑环分别紧密贴合于过滤布袋的内壁上。Preferably, support rings are symmetrically fixedly sleeved on the outer walls of the plurality of support rods, and two of the support rings are respectively tightly fitted on the inner wall of the filter bag.

优选的,所述安装环的下端固定连接有密封环,所述密封环的下端与隔板的顶面紧密贴合。Preferably, a sealing ring is fixedly connected to the lower end of the mounting ring, and the lower end of the sealing ring is tightly fitted to the top surface of the partition.

优选的,所述过滤布袋的开口处固定套接有密封圈。Preferably, a sealing ring is fixedly sleeved at the opening of the filter bag.

优选的,所述密封圈固定套接于密封圈的下端。Preferably, the sealing ring is fixedly sleeved on the lower end of the sealing ring.

优选的,所述过滤箱的侧壁上开设有矩形孔,所述矩形孔位于过滤布袋的下方。Preferably, a rectangular hole is provided on the side wall of the filter box, and the rectangular hole is located below the filter bag.

优选的,所述矩形孔的内部滑动卡接有过滤网,且过滤网位于多个过滤布袋的下方。Preferably, a filter screen is slidably engaged inside the rectangular hole, and the filter screen is located below the plurality of filter bags.

与现有技术相比,本实用新型的技术效果和优点:Compared with the prior art, the technical effects and advantages of the utility model are as follows:

该炭黑生产用过滤器,当需要对炭黑进行过滤收集时,首先将炭黑烟气通过入料管通入至过滤箱的内部,随后通过过滤箱内的多个过滤布袋对烟气中的炭黑进行收集,随后过滤后的空气将通过箱盖上的多个出气管排出,同时启动支撑杆上安装的震动电机将过滤布袋上的炭黑震落并收集,当需要对过滤布袋进行拆卸维护或更换时,首先将过滤箱上的箱盖打开,随后将安装环上的螺栓拧下便可将安装环、支撑杆以及过滤布袋从安装孔内取出,随后对过滤布袋的进行清理或更换,安装时只需将过滤布袋和支撑杆重新插入安装孔内并通过螺栓重新对安装环进行固定即可。与现有技术相比,该装置能够便于对过滤布袋进行拆卸,从而极大的提高了对过滤布袋维保或更换的效率。The filter for carbon black production, when it is necessary to filter and collect carbon black, firstly, the carbon black smoke is passed into the interior of the filter box through the feed pipe, and then the carbon black in the smoke is collected through the multiple filter bags in the filter box, and then the filtered air is discharged through the multiple air outlet pipes on the box cover, and at the same time, the vibration motor installed on the support rod is started to shake off and collect the carbon black on the filter bag. When it is necessary to disassemble, maintain or replace the filter bag, first open the box cover on the filter box, and then unscrew the bolts on the mounting ring to remove the mounting ring, the support rod and the filter bag from the mounting hole, and then clean or replace the filter bag. When installing, it is only necessary to reinsert the filter bag and the support rod into the mounting hole and re-fix the mounting ring with bolts. Compared with the prior art, the device can facilitate the disassembly of the filter bag, thereby greatly improving the efficiency of the maintenance or replacement of the filter bag.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;

图2为本实用新型中过滤箱、隔板以及过滤网等结构示意图;FIG2 is a schematic diagram of the structure of the filter box, partition plate and filter screen in the utility model;

图3为本实用新型中过滤箱的三维剖视图;FIG3 is a three-dimensional cross-sectional view of the filter box in the utility model;

图4为本实用新型中安装环、支撑杆以及过滤布袋等结构示意图。FIG. 4 is a schematic diagram of the structure of the mounting ring, support rods, filter bag, etc. in the utility model.

附图标记说明:Description of reference numerals:

图中:1、底板;2、支撑柱;3、过滤箱;4、箱盖;5、入料管;6、出气管;7、隔板;8、安装孔;9、安装环;10、支撑杆;11、螺纹孔;12、螺杆;13、震动电机;14、过滤布袋;15、支撑环;16、密封环;17、密封圈;18、矩形孔;19、过滤网。In the figure: 1. bottom plate; 2. support column; 3. filter box; 4. box cover; 5. feed pipe; 6. air outlet pipe; 7. partition; 8. mounting hole; 9. mounting ring; 10. support rod; 11. threaded hole; 12. screw; 13. vibration motor; 14. filter bag; 15. support ring; 16. sealing ring; 17. sealing ring; 18. rectangular hole; 19. filter net.

具体实施方式DETAILED DESCRIPTION

在下文的描述中,给出了大量具体的细节以便提供对本实用新型更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本实用新型可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本实用新型发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.

除非单独定义指出的方向外,本文涉及的上、下、左、右、前、后、内和外等方向均是以本实用新型所示的图中的上、下、左、右、前、后、内和外等方向为准,在此一并说明。Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.

连接方式可以采用粘接、焊接、螺栓连接等等现有方式,以实际需要为准。The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.

如图1至图4所示的装置主体结构为,炭黑生产用过滤器安装用两个底板1,两个底板1能够有效的提高该装置的稳定性,两个底板1的顶面固定连接有支撑柱2,支撑柱2的顶面固定连接有过滤箱3,过滤箱3的顶面铰接有箱盖4,箱盖14能够便于打开过滤箱3对其内部的过滤布袋14进行检修,过滤箱3的侧壁上固定连接有入料管5,箱盖4的顶面固定连接有多个出气管6,过滤箱3的内部横向固定连接有隔板7,隔板7上开设有多个安装孔8,安装孔8上安装有安装环9,安装环9上和隔板7顶面均开设有螺纹孔11,安装环9和隔板7上的螺纹孔11内螺纹连接有螺杆12,安装环9的下端固定连接有多个支撑杆10,支撑杆10延伸至隔板7的下方,支撑杆10的杆壁上固定连接有震动电机13,安装环9的下端套接有过滤布袋14,且过滤布袋14套接于支撑杆10的外侧,过滤布袋14的开口处固定套接有密封圈17,密封圈17固定套接于密封圈17的下端,多个支撑杆10的外壁上对称固定套接有支撑环15,两个支撑环15分别紧密贴合于过滤布袋14的内壁上,支撑环15能够有效的对过滤布袋14进行支撑,从而防止过滤布袋14出现褶皱,以此提高过滤布袋14的过滤效果。The main structure of the device as shown in Figures 1 to 4 is that the filter for carbon black production is installed with two bottom plates 1, and the two bottom plates 1 can effectively improve the stability of the device, and the top surfaces of the two bottom plates 1 are fixedly connected with support columns 2, and the top surfaces of the support columns 2 are fixedly connected with filter boxes 3, and the top surfaces of the filter boxes 3 are hinged with box covers 4, and the box covers 14 can facilitate opening the filter boxes 3 to inspect the filter bags 14 inside them, and the side walls of the filter boxes 3 are fixedly connected with feed pipes 5, and the top surfaces of the box covers 4 are fixedly connected with multiple air outlet pipes 6, and the interior of the filter boxes 3 is transversely fixedly connected with partitions 7, and multiple mounting holes 8 are opened on the partitions 7, and mounting rings 9 are installed on the mounting holes 8, and threaded holes 11 are opened on the mounting rings 9 and on the top surfaces of the partitions 7. A screw rod 12 is connected to the inner thread of the hole 11, and a plurality of support rods 10 are fixedly connected to the lower end of the mounting ring 9. The support rods 10 extend to the bottom of the partition 7, and a vibration motor 13 is fixedly connected to the rod wall of the support rod 10. A filter cloth bag 14 is sleeved on the lower end of the mounting ring 9, and the filter cloth bag 14 is sleeved on the outer side of the support rod 10. A sealing ring 17 is fixedly sleeved at the opening of the filter cloth bag 14, and the sealing ring 17 is fixedly sleeved on the lower end of the sealing ring 17. Support rings 15 are symmetrically fixedly sleeved on the outer walls of the plurality of support rods 10, and the two support rings 15 are tightly fitted on the inner walls of the filter cloth bag 14 respectively. The support rings 15 can effectively support the filter cloth bag 14, thereby preventing the filter cloth bag 14 from wrinkling, thereby improving the filtering effect of the filter cloth bag 14.

安装环9的下端固定连接有密封环16,密封环16的下端与隔板7的顶面紧密贴合,通过密封环16能够有效的实现安装环9与隔板7之间形成密封。The lower end of the mounting ring 9 is fixedly connected with a sealing ring 16 , and the lower end of the sealing ring 16 is tightly fitted with the top surface of the partition 7 , so that the sealing ring 16 can effectively achieve a seal between the mounting ring 9 and the partition 7 .

过滤箱3的侧壁上开设有矩形孔18,矩形孔18位于过滤布袋14的下方,矩形孔18的内部滑动卡接有过滤网19,且过滤网19位于多个过滤布袋14的下方,同时得益于矩形孔18内滑动连接的过滤网19的设置,由此通过过滤网19对过滤布袋14上落下的较大的杂物进行过滤。A rectangular hole 18 is provided on the side wall of the filter box 3, and the rectangular hole 18 is located below the filter bag 14. A filter screen 19 is slidably connected inside the rectangular hole 18, and the filter screen 19 is located below the plurality of filter bags 14. At the same time, thanks to the setting of the filter screen 19 slidably connected inside the rectangular hole 18, larger debris falling from the filter bag 14 is filtered through the filter screen 19.

工作原理How it works

该炭黑生产用过滤器,使用时,首先将炭黑烟气通过过滤箱3侧壁上固定连接的入料管5通入至过滤箱3的内部,随后通过过滤箱3内的多个过滤布袋4对烟气中的炭黑进行收集,随后过滤后的空气将通过过滤箱3内横向固定连接的隔板7上开设的多个安装孔8排至隔板7的上方,最后通过过滤箱3顶面铰接的箱盖4上的多个出气管6排出,同时启动支撑杆10上安装的震动电机13将过滤布袋14上的炭黑震落并收集,当需要对过滤布袋14进行拆卸维护或更换时,首先将过滤箱3上的箱盖4打开,随后将安装环9上的螺杆12拧下便可将安装环9、支撑杆10以及过滤布袋14从安装孔8内取出,随后对过滤布袋14的进行清理或更换,安装时只需将过滤布袋14和支撑杆10重新插入安装孔8内并通过螺杆12重新对安装环9进行固定即可。同时得益于矩形孔18内滑动连接的过滤网19的设置,由此通过过滤网19对过滤布袋14上落下的较大的杂物进行过滤。The filter for carbon black production, when in use, firstly allows the carbon black smoke to be passed into the interior of the filter box 3 through the feed pipe 5 fixedly connected on the side wall of the filter box 3, and then the carbon black in the smoke is collected by the multiple filter bags 4 in the filter box 3, and then the filtered air is discharged to the top of the partition 7 through the multiple mounting holes 8 opened on the partition 7 fixedly connected horizontally in the filter box 3, and finally discharged through the multiple air outlet pipes 6 on the box cover 4 hinged on the top surface of the filter box 3, and at the same time, the vibration motor 13 installed on the support rod 10 is started to shake off and collect the carbon black on the filter bag 14. When it is necessary to disassemble, maintain or replace the filter bag 14, first open the box cover 4 on the filter box 3, and then unscrew the screw 12 on the mounting ring 9 to remove the mounting ring 9, the support rod 10 and the filter bag 14 from the mounting hole 8, and then clean or replace the filter bag 14. During installation, it is only necessary to reinsert the filter bag 14 and the support rod 10 into the mounting hole 8 and re-fix the mounting ring 9 by the screw 12. At the same time, thanks to the setting of the filter screen 19 slidably connected in the rectangular hole 18 , the larger debris falling from the filter bag 14 is filtered through the filter screen 19 .

需要说明的是,在本文中,诸如一和二之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素”。It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1. A filter for soot production, comprising two bottom plates (1) for filter installation for soot production, characterized in that: two the top surface fixedly connected with support column (2) of bottom plate (1), the top surface fixedly connected with rose box (3) of support column (2), the top surface of rose box (3) articulates there is case lid (4), fixedly connected with pan feeding pipe (5) on the lateral wall of rose box (3), the top surface fixedly connected with a plurality of outlet duct (6) of case lid (4), the inside transversely fixedly connected with baffle (7) of rose box (3), a plurality of mounting holes (8) have been seted up on baffle (7), install collar (9) on mounting hole (8), screw hole (11) have all been seted up with baffle (7) top surface on collar (9), screw hole (11) internal thread connection on collar (9) and baffle (7) has screw rod (12), the lower extreme fixedly connected with a plurality of bracing pieces (10) of bracing piece (10), bracing piece (10) extend to the below of baffle (7), fixedly connected with motor (13) on the wall of bracing piece (10), collar (9) have the bracing piece (14) and cup joint in the outside of filter bag (14).
2. A filter for carbon black production according to claim 1, wherein: support rings (15) are symmetrically and fixedly sleeved on the outer walls of the support rods (10), and the two support rings (15) are respectively and tightly attached to the inner wall of the filter cloth bag (14).
3. A filter for carbon black production according to claim 2, wherein: the lower extreme fixedly connected with sealing ring (16) of collar (9), the lower extreme of sealing ring (16) closely laminates with the top surface of baffle (7).
4. A filter for carbon black production according to claim 3, wherein: the opening of the filter cloth bag (14) is fixedly sleeved with a sealing ring (17).
5. The filter for carbon black production according to claim 4, wherein: the sealing ring (17) is fixedly sleeved at the lower end of the sealing ring (17).
6. A filter for carbon black production according to claim 5, wherein: rectangular holes (18) are formed in the side wall of the filter box (3), and the rectangular holes (18) are located below the filter cloth bag (14).
7. The filter for carbon black production according to claim 6, wherein: the inside slip joint of rectangular hole (18) has filter screen (19), and filter screen (19) are located the below of a plurality of filtration sack (14).
CN202420481905.4U 2024-03-13 2024-03-13 A filter for carbon black production Active CN221906203U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202420481905.4U CN221906203U (en) 2024-03-13 2024-03-13 A filter for carbon black production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202420481905.4U CN221906203U (en) 2024-03-13 2024-03-13 A filter for carbon black production

Publications (1)

Publication Number Publication Date
CN221906203U true CN221906203U (en) 2024-10-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN221906203U (en)

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