CN221905780U - Apple polyphenol concentration evaporator - Google Patents
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- CN221905780U CN221905780U CN202420469451.9U CN202420469451U CN221905780U CN 221905780 U CN221905780 U CN 221905780U CN 202420469451 U CN202420469451 U CN 202420469451U CN 221905780 U CN221905780 U CN 221905780U
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Abstract
本实用新型涉及一种浓缩蒸发器,属于浓缩蒸发器技术领域,具体是一种苹果多酚浓缩蒸发器,包括本体,还包括;电机,所述电机固定安装在本体的底端壁面上,电机的输出端固定安装有转动杆,连接杆的侧壁固定安装有从动轮,连接杆的顶端壁面固定安装有凸轮,加工箱的内部侧壁滑动安装有移动板,加工箱的侧壁固定连通有进气管,加工箱的侧壁固定连通有排气管,本体的侧壁开设有通槽;本实用新型凸轮转动挤压移动板,将加工箱内的气体排出,凸轮远离移动板时,移动板受弹簧的反作用力将本体内气体吸入加工箱内,以此类推,将本体内产生的蒸汽排进通槽,对本体内部进行加热,提高了资源利用率,解决了现有的苹果多酚浓缩蒸发器资源利用率低的问题。
The utility model relates to a concentration evaporator, belonging to the technical field of concentration evaporators, specifically an apple polyphenol concentration evaporator, comprising a body, and also comprising: a motor, wherein the motor is fixedly mounted on the bottom end wall of the body, a rotating rod is fixedly mounted on the output end of the motor, a driven wheel is fixedly mounted on the side wall of a connecting rod, a cam is fixedly mounted on the top end wall of the connecting rod, a moving plate is slidably mounted on the inner side wall of a processing box, an air inlet pipe is fixedly connected to the side wall of the processing box, an exhaust pipe is fixedly connected to the side wall of the processing box, and a through groove is opened on the side wall of the body; the cam of the utility model rotates and squeezes the moving plate to discharge the gas in the processing box, and when the cam is away from the moving plate, the moving plate is subjected to the reaction force of a spring to suck the gas in the body into the processing box, and by analogy, the steam generated in the body is discharged into the through groove to heat the inside of the body, thereby improving the resource utilization rate and solving the problem of low resource utilization rate of the existing apple polyphenol concentration evaporator.
Description
技术领域Technical Field
本实用新型涉及浓缩蒸发器技术领域,特别是一种苹果多酚浓缩蒸发器。The utility model relates to the technical field of concentration evaporators, in particular to an apple polyphenol concentration evaporator.
背景技术Background Art
苹果多酚是一种重要的天然抗氧化物质,具有抗氧化、抗菌、抗肿瘤等多种生理活性,是近年来备受关注的功能性物质,苹果多酚在加工过程中,需要对苹果多酚提取液进行浓缩蒸发。Apple polyphenol is an important natural antioxidant with multiple physiological activities such as antioxidant, antibacterial and anti-tumor. It is a functional substance that has attracted much attention in recent years. During the processing of apple polyphenol, the apple polyphenol extract needs to be concentrated and evaporated.
公开号为CN215585691U中国专利,该专利公开了一种苹果多酚浓缩蒸发器,用于浓缩苹果多酚提取液,该专利涉及浓缩蒸发器技术领域;包括蒸发器本体、与蒸发器本体法兰连接的带排气管的顶盖、排气管通过三通管分别连通的真空泵和冷凝器,以及与冷凝器连通的收集罐,所述蒸发器本体内设置有甩桶,该甩桶内放置有滤芯,底部中心处设置有转轴,该转轴伸出蒸发器本体与电机连接,该转轴上设置有端部带刮杆的搅拌杆,该刮杆与蒸发器本体内壁接触,蒸发器本体内壁设置有加热层,底部设置有带第一阀门的出液管,以及与搅拌杆底部连接的清理组件;该专利增加蒸发速率,受热均匀,避免局部高温,浓缩物料在蒸发器内流动,降低浓缩物在蒸发器内凝结,得到的浓缩液更加醇厚。The Chinese patent with publication number CN215585691U discloses an apple polyphenol concentration evaporator for concentrating apple polyphenol extract. The patent relates to the technical field of concentration evaporators; it includes an evaporator body, a top cover with an exhaust pipe connected to the evaporator body by a flange, a vacuum pump and a condenser respectively connected to the exhaust pipe through a three-way pipe, and a collecting tank connected to the condenser. The evaporator body is provided with a swing bucket, a filter element is placed in the swing bucket, a rotating shaft is provided at the center of the bottom, the rotating shaft extends out of the evaporator body and is connected to a motor, a stirring rod with a scraper at the end is provided on the rotating shaft, the scraper is in contact with the inner wall of the evaporator body, a heating layer is provided on the inner wall of the evaporator body, a liquid outlet pipe with a first valve is provided at the bottom, and a cleaning component connected to the bottom of the stirring rod is provided; the patent increases the evaporation rate, heats evenly, avoids local high temperature, the concentrated material flows in the evaporator, reduces the condensation of the concentrate in the evaporator, and the obtained concentrated liquid is more mellow.
上述技术方案通过搅拌杆搅拌,再利用加热层加热对物料进行蒸发浓缩,蒸发器内部产生的气体直接经冷凝器作用将蒸汽冷凝成蒸馏水,产生的蒸汽的热量直接流失,造成热量浪费,资源利用率低。The above technical solution uses a stirring rod to stir the material, and then uses a heating layer to heat and evaporate and concentrate the material. The gas generated inside the evaporator is directly condensed into distilled water through the condenser. The heat of the generated steam is directly lost, resulting in heat waste and low resource utilization.
实用新型内容Utility Model Content
为了解决上述技术问题,本实用新型提出了一种苹果多酚浓缩蒸发器,凸轮转动挤压移动板,将加工箱内的气体排出,凸轮远离移动板时,移动板受弹簧的反作用力将本体内气体吸入加工箱内,以此类推,将本体内产生的蒸汽排进通槽,对本体内部进行加热,提高了资源利用率。In order to solve the above technical problems, the utility model proposes an apple polyphenol concentration evaporator. The cam rotates to squeeze the moving plate to discharge the gas in the processing box. When the cam moves away from the moving plate, the moving plate is subjected to the reaction force of the spring to suck the gas in the body into the processing box. Similarly, the steam generated in the body is discharged into the through groove to heat the inside of the body, thereby improving resource utilization.
实现本实用新型目的的技术解决方案为:一种苹果多酚浓缩蒸发器,包括本体,本体的顶端壁面固定连通有进料管,本体的底端壁面固定连通有出料管,还包括;The technical solution to achieve the purpose of the utility model is: an apple polyphenol concentration evaporator, comprising a body, the top wall of the body is fixedly connected with a feed pipe, the bottom wall of the body is fixedly connected with a discharge pipe, and also includes;
电机,所述电机固定安装在本体的底端壁面上,电机的输出端固定安装有转动杆,转动杆的侧壁固定安装有多个叶片,叶片含有通电加热功能,本体的顶端壁面固定安装有加工箱,转动杆的顶端壁面固定安装有主动轮,加工箱的内部底端壁面转动安装有连接杆,连接杆的侧壁固定安装有从动轮,连接杆的顶端壁面固定安装有凸轮,加工箱的内部侧壁滑动安装有移动板,移动板的侧壁面固定安装有两个弹簧,加工箱的侧壁固定连通有进气管,加工箱的侧壁固定连通有排气管,本体的侧壁开设有通槽,排气管与通槽相连通。The motor is fixedly mounted on the bottom wall of the main body, a rotating rod is fixedly mounted on the output end of the motor, a plurality of blades are fixedly mounted on the side wall of the rotating rod, the blades have an electric heating function, a processing box is fixedly mounted on the top wall of the main body, a driving wheel is fixedly mounted on the top wall of the rotating rod, a connecting rod is rotatably mounted on the inner bottom wall of the processing box, a driven wheel is fixedly mounted on the side wall of the connecting rod, a cam is fixedly mounted on the top wall of the connecting rod, a moving plate is slidably mounted on the inner side wall of the processing box, two springs are fixedly mounted on the side wall of the moving plate, an air inlet pipe is fixedly connected to the side wall of the processing box, an exhaust pipe is fixedly connected to the side wall of the processing box, a through groove is opened on the side wall of the main body, and the exhaust pipe is connected to the through groove.
在某些实施例中,所述通槽呈螺旋状。In some embodiments, the through groove is spiral-shaped.
在某些实施例中,所述移动板的侧壁固定安装有两个伸缩杆,两个弹簧分别套在两个伸缩杆的内部。In some embodiments, two telescopic rods are fixedly mounted on the side wall of the movable plate, and two springs are respectively sleeved inside the two telescopic rods.
在某些实施例中,所述排气管的侧壁固定安装有第一单向阀,进气管的侧壁固定安装有第二单向阀。In some embodiments, a first one-way valve is fixedly mounted on the side wall of the exhaust pipe, and a second one-way valve is fixedly mounted on the side wall of the intake pipe.
在某些实施例中,所述排气管的底端固定连通有收集箱。In some embodiments, the bottom end of the exhaust pipe is fixedly connected to a collection box.
在某些实施例中,所述转动杆的侧壁固定安装有过滤网,过滤网呈倒漏斗状,过滤网处在叶片的上方。In some embodiments, a filter screen is fixedly mounted on the side wall of the rotating rod, and the filter screen is in an inverted funnel shape and is located above the blades.
在某些实施例中,所述本体的侧壁固定安装有观察窗。In some embodiments, an observation window is fixedly mounted on the side wall of the body.
本实用与现有技术相比,其显著优点是:Compared with the prior art, the present invention has the following significant advantages:
其一:本实用新型将原液从进料管倒入本体内部,启动电机,电机带动转动杆转动,使得叶片搅拌原液的同时对原液进行加热,转动杆转动带动主动轮转动,使得与主动轮啮合的从动轮转动,从而带动凸轮转动,凸轮转动挤压移动板,使得加工箱内部的气体从排气管排出,当凸轮远离移动板时,移动板受弹簧的反作用力将本体内部的气体吸入加工箱内部,之后凸轮再次挤压移动板,将加工箱内部的气体排出,通过不断抽出本体内部的气体,使本体内部达到真空状态,原液在真空的环境下,沸点降低,后续将本体内部产生的蒸汽排进通槽内部,对本体内部进行加热,高效利用了蒸汽的热能,提高了资源利用率;解决了现有的苹果多酚浓缩蒸发器资源利用率低的问题。First, the utility model pours the raw liquid into the main body from the feed pipe, starts the motor, and the motor drives the rotating rod to rotate, so that the blades stir the raw liquid and heat the raw liquid at the same time. The rotation of the rotating rod drives the driving wheel to rotate, so that the driven wheel meshing with the driving wheel rotates, thereby driving the cam to rotate. The cam rotates and squeezes the moving plate, so that the gas inside the processing box is discharged from the exhaust pipe. When the cam is away from the moving plate, the moving plate is subjected to the reaction force of the spring to suck the gas inside the main body into the processing box. Then the cam squeezes the moving plate again to discharge the gas inside the processing box. By continuously extracting the gas inside the main body, the interior of the main body reaches a vacuum state. The boiling point of the raw liquid is reduced under the vacuum environment. Subsequently, the steam generated inside the main body is discharged into the through groove to heat the inside of the main body, which efficiently utilizes the thermal energy of the steam and improves the resource utilization rate. The problem of low resource utilization rate of the existing apple polyphenol concentration evaporator is solved.
其二:本实用新型后续蒸汽经过通槽对本体内部进行加热,增加了热交换时间,蒸汽最后排进收集箱内部,冷凝成蒸馏水,便于回收再利用。Secondly, the subsequent steam of the utility model heats the inside of the body through the through groove, which increases the heat exchange time. The steam is finally discharged into the collection box and condensed into distilled water, which is easy to recycle and reuse.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本实用新型作进一步解释:The utility model is further explained below in conjunction with the accompanying drawings and embodiments:
图1是本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型剖视图;Fig. 2 is a cross-sectional view of the utility model;
图3是图2的A处放大图。FIG. 3 is an enlarged view of point A in FIG. 2 .
附图标记说明:Description of reference numerals:
1、本体;11、进料管;12、出料管;13、观察窗;14、通槽;2、电机;21、转动杆;211、叶片;3、过滤网;4、加工箱;41、伸缩杆;42、弹簧;43、移动板;5、主动轮;51、从动轮;52、连接杆;53、凸轮;6、排气管;61、第一单向阀;7、进气管;71、第二单向阀;8、收集箱。1. Main body; 11. Feed pipe; 12. Discharge pipe; 13. Observation window; 14. Through slot; 2. Motor; 21. Rotating rod; 211. Blade; 3. Filter; 4. Processing box; 41. Telescopic rod; 42. Spring; 43. Moving plate; 5. Driving wheel; 51. Driven wheel; 52. Connecting rod; 53. Cam; 6. Exhaust pipe; 61. First one-way valve; 7. Inlet pipe; 71. Second one-way valve; 8. Collection box.
具体实施方式DETAILED DESCRIPTION
下面对本实用新型进行详细说明,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
本实用新型通过改进在此提供一种苹果多酚浓缩蒸发器,本实用新型的技术方案是:The utility model provides an apple polyphenol concentration evaporator through improvement. The technical solution of the utility model is:
如图1-图3所示,一种苹果多酚浓缩蒸发器,包括本体1,本体1的顶端壁面固定连通有进料管11,本体1的底端壁面固定连通有出料管12,还包括电机2;As shown in Fig. 1 to Fig. 3, an apple polyphenol concentration evaporator comprises a body 1, a top wall of the body 1 is fixedly connected with a feed pipe 11, a bottom wall of the body 1 is fixedly connected with a discharge pipe 12, and a motor 2;
电机2固定安装在本体1的底端壁面上,电机2的输出端固定安装有转动杆21,转动杆21贯穿本体1并延伸至本体1的顶部壁面上,转动杆21的侧壁固定安装有多个叶片211,叶片211含有通电加热功能,通过叶片211的设置使得对原液的加热更加均匀,本体1的顶端壁面固定安装有加工箱4,转动杆21延伸至加工箱4的内部,转动杆21的顶端壁面固定安装有主动轮5,加工箱4的内部底端壁面转动安装有连接杆52,连接杆52的侧壁固定安装有从动轮51,从动轮51和主动轮5相啮合,连接杆52的顶端壁面固定安装有凸轮53,加工箱4的内部侧壁滑动安装有移动板43,移动板43远离凸轮53的一侧壁面固定安装有两个弹簧42,移动板43通过弹簧42与加工箱4内部侧壁相固定,移动板43的侧壁固定安装有两个伸缩杆41,两个弹簧42分别套在两个伸缩杆41的内部通过伸缩杆41的设置对移动板43进行固定,加工箱4的侧壁固定连通有进气管7,加工箱4的侧壁固定连通有排气管6,排气管6的侧壁固定安装有第一单向阀61,通过第一单向阀61的设置将加工箱4内部的气体从排气管6排出,进气管7的侧壁固定安装有第二单向阀71,通过第二单向阀71的设置防止加工箱4内部的气体从进气管7排出,本体1的侧壁开设有通槽14,通槽14呈螺旋状,排气管6与通槽14相连通;将原液从进料管11倒入本体1内部,启动电机2,电机2带动转动杆21转动,使得叶片211搅拌原液的同时对原液进行加热,转动杆21转动带动主动轮5转动,使得与主动轮5啮合的从动轮51转动,从而带动凸轮53转动,凸轮53转动挤压移动板43,使得加工箱4内部的气体从排气管6排出,当凸轮53远离移动板43时,移动板43受弹簧42的反作用力将本体1内部的气体吸入加工箱4内部,之后凸轮53再次挤压移动板43,将加工箱4内部的气体排出,通过不断抽出本体1内部的气体,使本体1内部达到真空状态,原液在真空的环境下,沸点降低,后续将本体1内部产生的蒸汽排进通槽14内部,对本体1内部进行加热,高效利用了蒸汽的热能,提高了资源利用率。The motor 2 is fixedly mounted on the bottom wall of the body 1, and a rotating rod 21 is fixedly mounted on the output end of the motor 2. The rotating rod 21 penetrates the body 1 and extends to the top wall of the body 1. A plurality of blades 211 are fixedly mounted on the side wall of the rotating rod 21. The blades 211 have an electric heating function. The arrangement of the blades 211 makes the heating of the stock solution more uniform. A processing box 4 is fixedly mounted on the top wall of the body 1. The rotating rod 21 extends to the interior of the processing box 4. A driving wheel 5 is fixedly mounted on the top wall of the rotating rod 21. A connecting rod 52 is rotatably mounted on the inner bottom wall of the processing box 4. A driven wheel 51 is fixedly mounted on the side wall of the connecting rod 52. The wheel 51 is meshed with the driving wheel 5, a cam 53 is fixedly installed on the top wall of the connecting rod 52, a moving plate 43 is slidably installed on the inner side wall of the processing box 4, two springs 42 are fixedly installed on the side wall of the moving plate 43 away from the cam 53, the moving plate 43 is fixed to the inner side wall of the processing box 4 through the spring 42, two telescopic rods 41 are fixedly installed on the side wall of the moving plate 43, the two springs 42 are respectively sleeved inside the two telescopic rods 41, and the moving plate 43 is fixed by the setting of the telescopic rods 41, the side wall of the processing box 4 is fixedly connected with the air inlet pipe 7, the side wall of the processing box 4 is fixedly connected with the exhaust pipe 6, and the side wall of the exhaust pipe 6 is fixedly installed with a first single A first one-way valve 61 is provided, and the gas inside the processing box 4 is discharged from the exhaust pipe 6 through the setting of the first one-way valve 61. A second one-way valve 71 is fixedly installed on the side wall of the intake pipe 7. The second one-way valve 71 is provided to prevent the gas inside the processing box 4 from being discharged from the intake pipe 7. A through groove 14 is provided on the side wall of the body 1. The through groove 14 is spiral, and the exhaust pipe 6 is connected to the through groove 14. The stock liquid is poured into the body 1 from the feed pipe 11, and the motor 2 is started. The motor 2 drives the rotating rod 21 to rotate, so that the blades 211 stir the stock liquid and heat the stock liquid at the same time. The rotation of the rotating rod 21 drives the driving wheel 5 to rotate, so that the driven wheel 51 meshing with the driving wheel 5 rotates, and the The cam 53 is driven to rotate, and the cam 53 rotates to squeeze the movable plate 43, so that the gas inside the processing box 4 is discharged from the exhaust pipe 6. When the cam 53 is away from the movable plate 43, the movable plate 43 is subjected to the reaction force of the spring 42 to suck the gas inside the main body 1 into the processing box 4. Then the cam 53 squeezes the movable plate 43 again to discharge the gas inside the processing box 4. By continuously extracting the gas inside the main body 1, the inside of the main body 1 reaches a vacuum state. The boiling point of the raw liquid is reduced in a vacuum environment. Subsequently, the steam generated inside the main body 1 is discharged into the through groove 14 to heat the inside of the main body 1, thereby efficiently utilizing the thermal energy of the steam and improving resource utilization.
如图1和图2所示,在一实施例中,转动杆21的侧壁固定安装有过滤网3,过滤网3呈倒漏斗状,过滤网3处在叶片211的上方,通过过滤网3的设置对原液进行过滤,本体1的侧壁固定安装有观察窗13,通过观察窗13的设置方便工作人员观察本体1内部的情况,排气管6的底端固定连通有收集箱8,收集箱8的内部可设置冷凝器,防止蒸汽无法快速冷凝成蒸馏水;后续蒸汽经过通槽14对本体1内部进行加热,增加了热交换时间,蒸汽最后排进收集箱8内部,冷凝成蒸馏水,便于回收再利用。As shown in Figures 1 and 2, in one embodiment, a filter screen 3 is fixedly installed on the side wall of the rotating rod 21. The filter screen 3 is in the shape of an inverted funnel and is located above the blade 211. The original liquid is filtered by the setting of the filter screen 3. An observation window 13 is fixedly installed on the side wall of the main body 1. The setting of the observation window 13 facilitates the staff to observe the internal situation of the main body 1. The bottom end of the exhaust pipe 6 is fixedly connected to a collecting box 8. A condenser can be set inside the collecting box 8 to prevent the steam from being unable to condense into distilled water quickly; the subsequent steam heats the inside of the main body 1 through the through groove 14, which increases the heat exchange time. The steam is finally discharged into the collecting box 8 and condensed into distilled water, which is convenient for recycling and reuse.
具体的工作方法是:将原液从进料管11倒入本体1内部,启动电机2,电机2带动转动杆21转动,使得叶片211搅拌原液的同时对原液进行加热,转动杆21转动带动主动轮5转动,使得与主动轮5啮合的从动轮51转动,从而带动凸轮53转动,凸轮53转动挤压移动板43,使得加工箱4内部的气体从排气管6排出,当凸轮53远离移动板43时,移动板43受弹簧42的反作用力将本体1内部的气体吸入加工箱4内部,之后凸轮53再次挤压移动板43,将加工箱4内部的气体排出,通过不断抽出本体1内部的气体,使本体1内部达到真空状态,原液在真空的环境下,沸点降低,后续将本体1内部产生的蒸汽排进通槽14内部,对本体1内部进行加热,高效利用了蒸汽的热能,后续蒸汽经过通槽14对本体1内部进行加热,增加了热交换时间,蒸汽最后排进收集箱8内部,冷凝成蒸馏水,便于回收再利用。The specific working method is as follows: the stock solution is poured into the body 1 from the feed pipe 11, the motor 2 is started, the motor 2 drives the rotating rod 21 to rotate, so that the blade 211 stirs the stock solution and heats the stock solution at the same time, the rotating rod 21 rotates to drive the driving wheel 5 to rotate, so that the driven wheel 51 meshing with the driving wheel 5 rotates, thereby driving the cam 53 to rotate, the cam 53 rotates to squeeze the moving plate 43, so that the gas inside the processing box 4 is discharged from the exhaust pipe 6, and when the cam 53 is away from the moving plate 43, the moving plate 43 is subjected to the reaction force of the spring 42 to push the gas inside the body 1 The gas is sucked into the processing box 4, and then the cam 53 squeezes the movable plate 43 again to discharge the gas inside the processing box 4. By continuously extracting the gas inside the main body 1, the main body 1 reaches a vacuum state. The boiling point of the original liquid is reduced under the vacuum environment. Subsequently, the steam generated inside the main body 1 is discharged into the through groove 14 to heat the inside of the main body 1, thereby efficiently utilizing the thermal energy of the steam. Subsequently, the steam heats the inside of the main body 1 through the through groove 14, thereby increasing the heat exchange time. Finally, the steam is discharged into the collecting box 8 and condensed into distilled water for easy recycling.
本实用新型方案所公开的技术手段不仅限于上述技术手段所公开的技术手段,还包括由以上技术特征等同替换所组成的技术方案。本实用新型的未尽事宜,属于本领域技术人员的公知常识。The technical means disclosed in the utility model are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacement of the above technical features. Matters not covered in the utility model belong to the common knowledge of those skilled in the art.
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