CN221900443U - Liquid-cooled distribution box - Google Patents

Liquid-cooled distribution box Download PDF

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Publication number
CN221900443U
CN221900443U CN202420897646.3U CN202420897646U CN221900443U CN 221900443 U CN221900443 U CN 221900443U CN 202420897646 U CN202420897646 U CN 202420897646U CN 221900443 U CN221900443 U CN 221900443U
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box body
liquid cooling
plate
distribution box
heat dissipation
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邹力展
杨思华
万伟
陈添贵
谢友兴
郑育聪
陈其昌
林德龙
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Fujian CIMC New Energy Technology Co Ltd
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Fujian CIMC New Energy Technology Co Ltd
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Abstract

The utility model relates to the technical field of heat dissipation of distribution boxes, in particular to a liquid cooling distribution box, which comprises a distribution box body and a liquid cooling structure for heat dissipation inside the distribution box body; the distribution box body comprises a box body, a cross beam fixed on the inner side edge part of a box body backboard, an electric mounting plate fixed on the outer side surface of the cross beam, a plurality of electric elements mounted on the outer side surface of the electric mounting plate, a bracket fixed on the inner wall end part of the box body side plate and a wire frame fixed with the bracket; the liquid cooling structure comprises a heat conducting plate arranged on the back surface of the electric mounting plate, a liquid cooling plate attached to the back surface of the heat conducting plate, and a pipe inlet and outlet connected with the liquid cooling plate, the utility model assists the heat dissipation of the electric element arranged on the electric mounting plate by arranging the liquid cooling plate, the heat dissipation efficiency of the electric element is improved, the stable work of the electric element is ensured, the conventional fan heat dissipation and ventilation heat dissipation are replaced in a liquid cooling heat dissipation mode, the sealing treatment is carried out at the joint gap of the box body, and the dryness of the inside of the distribution box is ensured.

Description

一种液冷配电箱Liquid-cooled distribution box

技术领域Technical Field

本实用新型涉及配电箱散热技术领域,具体为一种液冷配电箱。The utility model relates to the technical field of heat dissipation of distribution boxes, in particular to a liquid-cooled distribution box.

背景技术Background Art

集装箱储能系统中,配电部分是重要的一个零部件,目前集装箱储能的集成度越来越高,储能系统也大多采用液冷系统进行电池温度调节。但是,液冷系统会导致集装箱内产生大量的冷凝水,集装箱内的湿度会比较高。如果配电箱表面开设有通槽用于通风散热,在这种非密闭的情况,配电箱内电气件和配电箱内部线路就将全部暴露在湿度较高的环境中,使得电气件的爬电距离减小,影响电气件寿命,对配电箱内的钣金件、紧固件都提出更高的盐雾等级要求。如果对配电箱进行密闭处理,会将热量锁在配电箱中而无法散出,导致箱内温度升高影响配电箱内部电气件的正常工作,降低它们的使用寿命。In the container energy storage system, the power distribution part is an important component. At present, the integration of container energy storage is getting higher and higher, and most energy storage systems also use liquid cooling systems to adjust the battery temperature. However, the liquid cooling system will cause a large amount of condensation water to be generated in the container, and the humidity in the container will be relatively high. If the surface of the distribution box is provided with through grooves for ventilation and heat dissipation, in this non-sealed situation, the electrical components and internal wiring of the distribution box will all be exposed to a high humidity environment, which will reduce the creepage distance of the electrical components, affect the life of the electrical components, and put forward higher salt spray grade requirements for the sheet metal parts and fasteners in the distribution box. If the distribution box is sealed, the heat will be locked in the distribution box and cannot be dissipated, causing the temperature inside the box to rise, affecting the normal operation of the electrical components inside the distribution box and reducing their service life.

为此,本实用新型提出一种液冷配电箱,以实现对上述问题的改进。To this end, the utility model proposes a liquid-cooled distribution box to improve the above-mentioned problem.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种液冷配电箱,以解决上述背景技术中提出现有的配电箱的散热效率较低,且散热过程中,无法确保配电箱内部干燥度的问题。The utility model aims to provide a liquid-cooled distribution box to solve the problem in the background art that the existing distribution box has low heat dissipation efficiency and cannot ensure dryness inside the distribution box during heat dissipation.

为实现上述目的,本实用新型提供如下技术方案:一种液冷配电箱,包括配电箱本体,以及用于配电箱本体内部散热的液冷结构;所述配电箱本体包括箱体、固定于箱体背板内侧边部的横梁、固定于横梁外侧面的电气安装板、安装于电气安装板外侧面的若干电气元件、固定于箱体侧板内壁端部的支架,以及与支架固定的线架;To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a liquid-cooled distribution box, comprising a distribution box body, and a liquid cooling structure for dissipating heat inside the distribution box body; the distribution box body comprises a box body, a crossbeam fixed to the inner side edge of the box body back plate, an electrical installation board fixed to the outer side of the crossbeam, a plurality of electrical components installed on the outer side of the electrical installation board, a bracket fixed to the inner wall end of the box body side plate, and a wire rack fixed to the bracket;

所述液冷结构包括设置于所述电气安装板背面的导热板、贴合设置于导热板背面的液冷板,以及与液冷板相连的进出管头。The liquid cooling structure comprises a heat conducting plate arranged on the back of the electrical installation board, a liquid cooling plate arranged in close contact with the back of the heat conducting plate, and an inlet and outlet pipe head connected to the liquid cooling plate.

本实用新型进一步设置为,所述液冷板内置冷却管,其所述冷却管经进出管头与外部液冷系统相连。The utility model is further configured that the liquid cooling plate has a built-in cooling pipe, and the cooling pipe is connected to an external liquid cooling system via an inlet and outlet pipe head.

本实用新型进一步设置为,所述箱体顶板的一端设置有进线端,其所述进线端外部配合设置有格兰头。The utility model is further configured that one end of the top plate of the box body is provided with an inlet terminal, and a cable gland is provided on the outside of the inlet terminal.

本实用新型进一步设置为,所述箱体底板的一端设置有出线端,其所述出线端外部配合设置有格兰头。The utility model is further configured that one end of the bottom plate of the box body is provided with an outlet terminal, and a cable gland is provided on the outside of the outlet terminal.

本实用新型进一步设置为,所述进出管头贯穿设置于所述箱体的底板一端。The utility model is further configured that the inlet and outlet pipe heads are arranged through one end of the bottom plate of the box body.

本实用新型进一步设置为,所述线架内部穿设用于所述电气元件连接的线缆,且所述线架由若干槽形条装配于箱体中。The utility model is further configured that cables for connecting the electrical components are passed through the wire rack, and the wire rack is assembled in the box body by a plurality of grooved bars.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1、本实用新型通过设置液冷板辅助电气安装板上安装的电气元件的散热,以提高电气元件的散热效率,确保其稳定工作,其使用时,若干电气元件持续工作时产生的热量被导热板吸收并传导至液冷板处,液冷板内置的冷却通道中循环流动的冷却液将导热板传递的热量带走,以辅助该电气元件的快速散热;1. The utility model assists the heat dissipation of electrical components installed on the electrical installation board by setting a liquid cooling plate to improve the heat dissipation efficiency of the electrical components and ensure their stable operation. When it is used, the heat generated by the continuous operation of several electrical components is absorbed by the heat conducting plate and conducted to the liquid cooling plate. The coolant circulating in the cooling channel built into the liquid cooling plate takes away the heat transferred by the heat conducting plate to assist the rapid heat dissipation of the electrical components.

2、本实用新型以液冷散热方式取代目前较为常规的风扇散热以及通风散热,将箱体设置封闭结构,并在箱体的连接缝隙处密封处理,使得箱门(箱门为配电箱的常规结构,且不作为本身的必要技术特征,此处未作出进一步限制性描述)关闭之后,箱体内部无法与外界空气交换,从而避免湿气进入箱体内部,确保箱体内部干燥度,减少电气元件受潮可能,因此与目前的散热结构相比,该液冷散热具有较大的实用价值。2. The utility model replaces the currently more conventional fan cooling and ventilation cooling with liquid cooling, sets a closed structure for the box, and seals the connecting gaps of the box, so that after the box door (the box door is a conventional structure of the distribution box and is not a necessary technical feature itself, and no further restrictive description is made here) is closed, the inside of the box cannot exchange with the outside air, thereby preventing moisture from entering the inside of the box, ensuring the dryness of the inside of the box, and reducing the possibility of electrical components getting damp. Therefore, compared with the current heat dissipation structure, this liquid cooling has greater practical value.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;

图2为本实用新型中的进线端安装示意图;FIG2 is a schematic diagram of the installation of the incoming line terminal in the utility model;

图3为本实用新型中的出线端以及进出管头安装示意图;FIG3 is a schematic diagram of the installation of the outlet terminal and the inlet and outlet pipe heads in the utility model;

图4为本实用新型中的液冷结构安装示意图。FIG. 4 is a schematic diagram of the installation of the liquid cooling structure in the present invention.

图中:1、配电箱本体;11、箱体;12、横梁;13、电气安装板;14、电气元件;15、支架;16、线架;17、进线端;18、出线端;2、液冷结构;21、导热板;22、液冷板;23、进出管头。In the figure: 1. Distribution box body; 11. Box body; 12. Crossbeam; 13. Electrical installation board; 14. Electrical components; 15. Bracket; 16. Wire rack; 17. Inlet terminal; 18. Outlet terminal; 2. Liquid cooling structure; 21. Heat conduction plate; 22. Liquid cooling plate; 23. Inlet and outlet pipe heads.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施条例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

实施例Example

请参阅图1-4,图示中的:本实施例为本技术方案中一种优选实施方式,一种液冷配电箱,包括配电箱本体1,以及用于配电箱本体1内部散热的液冷结构2;所述配电箱本体1包括箱体11、固定于箱体11背板内侧边部的横梁12、固定于横梁12外侧面的电气安装板13、安装于电气安装板13外侧面的若干电气元件14、固定于箱体11侧板内壁端部的支架15,以及与支架15固定的线架16;Please refer to Figures 1-4, in which: This embodiment is a preferred implementation of the present technical solution, a liquid-cooled distribution box, including a distribution box body 1, and a liquid cooling structure 2 for dissipating heat inside the distribution box body 1; the distribution box body 1 includes a box body 11, a crossbeam 12 fixed to the inner side edge of the back plate of the box body 11, an electrical installation board 13 fixed to the outer side of the crossbeam 12, a plurality of electrical components 14 installed on the outer side of the electrical installation board 13, a bracket 15 fixed to the inner wall end of the side plate of the box body 11, and a wire rack 16 fixed to the bracket 15;

所述液冷结构2包括设置于所述电气安装板13背面的导热板21、贴合设置于导热板21背面的液冷板22,以及与液冷板22相连的进出管头23;The liquid cooling structure 2 includes a heat conducting plate 21 disposed on the back of the electrical installation board 13, a liquid cooling plate 22 disposed on the back of the heat conducting plate 21, and an inlet and outlet pipe head 23 connected to the liquid cooling plate 22;

需要说明的是:本申请所涉及的液冷配电箱中,通过设置液冷板22辅助电气安装板13上安装的电气元件14的散热,以提高电气元件14的散热效率,确保其稳定工作,其使用时,若干所述电气元件14持续工作时产生的热量被导热板21吸收并传导至液冷板22处,液冷板22内置的冷却通道中循环流动的冷却液将导热板21传递的热量带走,以辅助该电气元件14的快速散热;It should be noted that: in the liquid-cooled distribution box involved in the present application, a liquid cooling plate 22 is provided to assist the heat dissipation of the electrical components 14 installed on the electrical installation plate 13, so as to improve the heat dissipation efficiency of the electrical components 14 and ensure their stable operation. When it is used, the heat generated by the continuous operation of the electrical components 14 is absorbed by the heat conducting plate 21 and conducted to the liquid cooling plate 22. The coolant circulating in the cooling channel built into the liquid cooling plate 22 takes away the heat transferred by the heat conducting plate 21, so as to assist the rapid heat dissipation of the electrical components 14.

同时,上述散热方式取代目前较为常规的风扇散热以及通风散热,将箱体11设置封闭结构,并在箱体11的连接缝隙处密封处理,使得箱门(箱门为配电箱的常规结构,且不作为本身的必要技术特征,此处未作出进一步限制性描述)关闭之后,箱体11内部无法与外界空气交换,从而避免湿气进入箱体11内部,确保箱体11内部干燥度,减少电气元件14受潮可能,因此与目前的散热结构相比,该液冷散热具有较大的实用价值。At the same time, the above-mentioned heat dissipation method replaces the currently more conventional fan heat dissipation and ventilation heat dissipation, sets a closed structure for the box 11, and seals the connecting gaps of the box 11, so that after the box door (the box door is a conventional structure of the distribution box, and is not a necessary technical feature itself, and no further restrictive description is made here) is closed, the inside of the box 11 cannot be exchanged with the outside air, thereby preventing moisture from entering the inside of the box 11, ensuring the dryness of the inside of the box 11, and reducing the possibility of moisture on the electrical components 14. Therefore, compared with the current heat dissipation structure, this liquid cooling has greater practical value.

其中如图1所示,所述线架16内部穿设用于所述电气元件14连接的线缆,且所述线架16由若干槽形条装配于箱体11中;As shown in FIG. 1 , the wire rack 16 is provided with cables for connecting the electrical components 14 , and the wire rack 16 is assembled in the box 11 by a plurality of grooved bars;

需要说明的是:所述线架16由若干根所述槽形条装配固定而定,其结构组成装卸方便,根据电气安装板13上安装电气元件14的位置以及类型,决定其线架16中的槽形条装配位置,辅助电气安装板13的安装区域的划分,同时用于电气元件14的接线的布线铺设,为目前配电箱中常见的布线结构。It should be noted that the wire rack 16 is assembled and fixed by a plurality of the grooved bars, and its structure is convenient for loading and unloading. The assembly position of the grooved bars in the wire rack 16 is determined according to the position and type of the electrical components 14 installed on the electrical installation board 13, which assists in the division of the installation area of the electrical installation board 13 and is also used for the wiring laying of the wiring of the electrical components 14. It is a common wiring structure in current distribution boxes.

其中如图2和图3所示,所述箱体11顶板的一端设置有进线端17,其所述进线端17外部配合设置有格兰头;所述箱体11底板的一端设置有出线端18,其所述出线端18外部配合设置有格兰头;所述进出管头23贯穿设置于所述箱体11的底板一端;As shown in FIG. 2 and FIG. 3 , an inlet terminal 17 is provided at one end of the top plate of the box body 11, and a cable gland is provided outside the inlet terminal 17; an outlet terminal 18 is provided at one end of the bottom plate of the box body 11, and a cable gland is provided outside the outlet terminal 18; the inlet and outlet pipe heads 23 are provided through one end of the bottom plate of the box body 11;

需要说明的是:所述进线端17用于该箱体11的电缆进线安装,而出线端18则是用于该箱体11中的电缆与外部的接线安装,其进线端17与出线端18配合设置的格兰头起到密封结构的作用,以防止外部湿气进入配电箱内部。It should be noted that the inlet terminal 17 is used for the cable entry installation of the box 11, while the outlet terminal 18 is used for the cable connection installation between the box 11 and the outside. The cable glands arranged in conjunction with the inlet terminal 17 and the outlet terminal 18 act as a sealing structure to prevent external moisture from entering the distribution box.

其中如图4所示,所述液冷板22内置冷却管,其所述冷却管经进出管头23与外部液冷系统相连;As shown in FIG. 4 , the liquid cooling plate 22 has a built-in cooling pipe, and the cooling pipe is connected to an external liquid cooling system via an inlet and outlet pipe head 23;

需要说明的是:所述液冷板22内置的冷却管用于冷却液的循环流动,其所述冷却管经进出管头23与外部液冷系统相连之后,冷却管内部流动的冷却液由液冷系统提供,随液冷系统工作而启动液冷循环。It should be noted that the cooling pipe built into the liquid cooling plate 22 is used for the circulation of the cooling liquid. After the cooling pipe is connected to the external liquid cooling system through the inlet and outlet pipe heads 23, the cooling liquid flowing inside the cooling pipe is provided by the liquid cooling system, and the liquid cooling cycle is started as the liquid cooling system works.

在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims (6)

1.一种液冷配电箱,包括配电箱本体(1),以及用于配电箱本体(1)内部散热的液冷结构(2);其特征在于:所述配电箱本体(1)包括箱体(11)、固定于箱体(11)背板内侧边部的横梁(12)、固定于横梁(12)外侧面的电气安装板(13)、安装于电气安装板(13)外侧面的若干电气元件(14)、固定于箱体(11)侧板内壁端部的支架(15),以及与支架(15)固定的线架(16);1. A liquid-cooled distribution box, comprising a distribution box body (1), and a liquid cooling structure (2) for dissipating heat inside the distribution box body (1); characterized in that: the distribution box body (1) comprises a box body (11), a crossbeam (12) fixed to the inner side edge of the back plate of the box body (11), an electrical installation board (13) fixed to the outer side of the crossbeam (12), a plurality of electrical components (14) installed on the outer side of the electrical installation board (13), a bracket (15) fixed to the inner wall end of the side plate of the box body (11), and a wire rack (16) fixed to the bracket (15); 所述液冷结构(2)包括设置于所述电气安装板(13)背面的导热板(21)、贴合设置于导热板(21)背面的液冷板(22),以及与液冷板(22)相连的进出管头(23)。The liquid cooling structure (2) comprises a heat conducting plate (21) arranged on the back side of the electrical installation plate (13), a liquid cooling plate (22) arranged in contact with the back side of the heat conducting plate (21), and an inlet and outlet pipe head (23) connected to the liquid cooling plate (22). 2.根据权利要求1所述的一种液冷配电箱,其特征在于:所述液冷板(22)内置冷却管,其所述冷却管经进出管头(23)与外部液冷系统相连。2. A liquid-cooled distribution box according to claim 1, characterized in that: the liquid cooling plate (22) has a built-in cooling pipe, and the cooling pipe is connected to an external liquid cooling system through an inlet and outlet pipe head (23). 3.根据权利要求1所述的一种液冷配电箱,其特征在于:所述箱体(11)顶板的一端设置有进线端(17),其所述进线端(17)外部配合设置有格兰头。3. A liquid-cooled distribution box according to claim 1, characterized in that: an inlet terminal (17) is provided at one end of the top plate of the box body (11), and a cable gland is provided on the outside of the inlet terminal (17). 4.根据权利要求1所述的一种液冷配电箱,其特征在于:所述箱体(11)底板的一端设置有出线端(18),其所述出线端(18)外部配合设置有格兰头。4. A liquid-cooled distribution box according to claim 1, characterized in that: an outlet terminal (18) is provided at one end of the bottom plate of the box body (11), and a cable gland is provided outside the outlet terminal (18). 5.根据权利要求1所述的一种液冷配电箱,其特征在于:所述进出管头(23)贯穿设置于所述箱体(11)的底板一端。5. A liquid-cooled distribution box according to claim 1, characterized in that: the inlet and outlet pipe heads (23) are arranged through one end of the bottom plate of the box body (11). 6.根据权利要求1所述的一种液冷配电箱,其特征在于:所述线架(16)内部穿设用于所述电气元件(14)连接的线缆,且所述线架(16)由若干槽形条装配于箱体(11)中。6. A liquid-cooled distribution box according to claim 1, characterized in that: cables for connecting the electrical components (14) are passed through the inside of the wire rack (16), and the wire rack (16) is assembled in the box body (11) by a plurality of grooved bars.
CN202420897646.3U 2024-04-28 2024-04-28 Liquid-cooled distribution box Active CN221900443U (en)

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