CN221898701U - A turbine casing air tightness inspection tool - Google Patents
A turbine casing air tightness inspection tool Download PDFInfo
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- CN221898701U CN221898701U CN202323666101.6U CN202323666101U CN221898701U CN 221898701 U CN221898701 U CN 221898701U CN 202323666101 U CN202323666101 U CN 202323666101U CN 221898701 U CN221898701 U CN 221898701U
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- 238000007689 inspection Methods 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 49
- 238000007789 sealing Methods 0.000 claims abstract description 20
- 230000002787 reinforcement Effects 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 230000003014 reinforcing effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
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- Examining Or Testing Airtightness (AREA)
Abstract
本实用新型提供一种涡轮壳体气密性检具,包括框架及可升降安装在框架内的沉降板,框架上端设有加强板,所述沉降板的四周通过滑套滑动安装在导杆上,导杆下端固定在框架底部,导杆的上端固定安装在加强板相应位置,加强板上端安装有沉降气缸,沉降气缸的输出杆外端与沉降板固定连接,以控制沉降板的升降调节。检测组件可拆卸安装在沉降板上,以便于根据不同的产品型号设计对应的检测组件后,可以直接替换安装在沉降板上,提高设备利用效率,节约成本。检测组件先对涡轮壳体气密性检测,当检测不合格时,再将涡轮壳体沉降在水里面,以观察漏气点,避免因密封不完全导致的误判,提高检测的准确性。
The utility model provides a turbine casing air tightness inspection tool, including a frame and a settling plate that can be lifted and installed in the frame. A reinforcement plate is provided at the upper end of the frame. The settling plate is slidably installed on the guide rod through a sliding sleeve on all sides. The lower end of the guide rod is fixed to the bottom of the frame. The upper end of the guide rod is fixedly installed at the corresponding position of the reinforcement plate. A settling cylinder is installed at the upper end of the reinforcement plate. The outer end of the output rod of the settling cylinder is fixedly connected to the settling plate to control the lifting and lowering adjustment of the settling plate. The detection component can be detachably installed on the settling plate, so that after the corresponding detection component is designed according to different product models, it can be directly replaced and installed on the settling plate, thereby improving the utilization efficiency of the equipment and saving costs. The detection component first detects the air tightness of the turbine casing. When the detection fails, the turbine casing is settled in the water to observe the leakage point, avoid misjudgment caused by incomplete sealing, and improve the accuracy of the detection.
Description
技术领域Technical Field
本实用新型涉及涡轮壳检测技术领域,具体为一种涡轮壳体气密性检具。The utility model relates to the technical field of turbine shell detection, in particular to a turbine shell air tightness detection tool.
背景技术Background Art
涡轮壳在密封的工作环境中进行工作,在涡轮壳体加工完成后需要进行气密性检测,一般是通过密封住涡轮壳的各个端面孔,再向涡轮壳内注入气体,停止加注气体后,检测内部气压是否稳定,以判断涡轮壳是否漏气。The turbine casing works in a sealed working environment. After the turbine casing is processed, it needs to be tested for air tightness. Generally, this is done by sealing the end holes of the turbine casing and then injecting gas into the turbine casing. After stopping the gas injection, the internal air pressure is tested to see if it is stable, in order to determine whether the turbine casing is leaking.
但是现有的检测工装装卸较为麻烦,且还会因为密封不完全导致误判,由于不能确定漏气位置,所以不知道是涡轮壳有漏孔,还是对涡轮壳密封不完全导致漏气。However, the existing inspection tooling is troublesome to load and unload, and may also lead to misjudgment due to incomplete sealing. Since the leak location cannot be determined, it is not known whether there is a leak in the turbine housing or the leak is caused by incomplete sealing of the turbine housing.
实用新型内容Utility Model Content
本实用新型所解决的技术问题在于提供一种可快速找出漏气点的涡轮壳体气密性检具,以解决上述背景技术中提出的问题。The technical problem solved by the utility model is to provide a turbine housing air tightness inspection tool which can quickly find out the air leakage point, so as to solve the problem raised in the above-mentioned background technology.
本实用新型所解决的技术问题采用以下技术方案来实现:一种涡轮壳体气密性检具,包括框架及可升降安装在框架内的沉降板,框架上端设有加强板,所述沉降板的四周通过滑套滑动安装在导杆上,导杆下端固定在框架底部,导杆的上端固定安装在加强板相应位置,加强板上端安装有沉降气缸,沉降气缸的输出杆外端与沉降板固定连接,以控制沉降板的升降调节,所述沉降板上可拆卸安装有检测组件,以检测涡轮壳体是否漏气,所述框架的下端设有透明的水箱,以便于将检测组件下降至水箱内观察涡轮壳体漏气情况。The technical problem solved by the utility model is achieved by adopting the following technical scheme: a turbine casing air tightness inspection tool, comprising a frame and a settlement plate which can be lifted and lowered in the frame, a reinforcement plate is provided at the upper end of the frame, the settlement plate is slidably mounted on the guide rod through a sliding sleeve on all sides, the lower end of the guide rod is fixed to the bottom of the frame, the upper end of the guide rod is fixedly mounted at the corresponding position of the reinforcement plate, a settlement cylinder is installed at the upper end of the reinforcement plate, the outer end of the output rod of the settlement cylinder is fixedly connected to the settlement plate to control the lifting and lowering adjustment of the settlement plate, a detection component is detachably mounted on the settlement plate to detect whether the turbine casing is leaking, and a transparent water tank is provided at the lower end of the frame to facilitate lowering the detection component into the water tank to observe the leakage of the turbine casing.
作为本实用新型进一步方案:所述沉降板下端并列设有两组检测组件,沉降板对应检测组件分布设有滑轨,沉降板的前端相应位置设有定位螺栓,以固定住滑动安装在滑轨上的检测组件。As a further solution of the utility model: two groups of detection components are arranged in parallel at the lower end of the settlement plate, slide rails are arranged on the settlement plate corresponding to the distribution of the detection components, and positioning bolts are arranged at the corresponding positions of the front end of the settlement plate to fix the detection components slidably installed on the slide rails.
作为本实用新型进一步方案:所述检测组件包括检测架及安装在检测架上的下压件和夹持件,所述检测架的上端对应滑轨分布滑块,并通过滑块滑动安装在对应的滑轨上,检测件的前端设有定位块,定位螺栓螺纹安装在沉降板上,并插入定位块对应的定位孔中,以固定住检测架。As a further solution of the utility model: the detection assembly includes a detection frame and a pressing part and a clamping part installed on the detection frame. The upper end of the detection frame corresponds to a slide block distributed on the slide rail, and is slidably installed on the corresponding slide rail through the slide block. A positioning block is provided at the front end of the detection part. The positioning bolt is threadedly installed on the settlement plate and inserted into the positioning hole corresponding to the positioning block to fix the detection frame.
作为本实用新型进一步方案:所述检测架的底部上端固定安装有定位模板,定位模板上对应涡轮壳体的底部开设有相应的定位槽,以将涡轮壳体放入定位槽中进行定位。As a further solution of the utility model: a positioning template is fixedly installed on the upper end of the bottom of the detection frame, and a corresponding positioning groove is opened on the positioning template corresponding to the bottom of the turbine housing, so that the turbine housing can be placed in the positioning groove for positioning.
作为本实用新型进一步方案:所述下压件包括安装在检测架上端的下压气缸,下压气缸的输出杆外端设有压盘,以抵设住涡轮壳体的上端,使涡轮壳体固定设置在定位模板上,所述沉降板对应下压气缸开设有相应的开槽,以便下压气缸伸出。As a further solution of the utility model: the downward pressure member includes a downward pressure cylinder installed at the upper end of the detection frame, and a pressure plate is provided at the outer end of the output rod of the downward pressure cylinder to support the upper end of the turbine housing so that the turbine housing is fixed on the positioning template, and the settlement plate is provided with corresponding grooves corresponding to the downward pressure cylinder to facilitate the extension of the downward pressure cylinder.
作为本实用新型进一步方案:所述夹持件根据涡轮壳体的端面孔位设有若干组,夹持件包括固定安装在检测架上的夹持板、设置在夹持板上的夹持气缸,所述夹持气缸的输出杆外端固定设有密封盘,密封盘的外端贴设有密封垫,以对涡轮壳体的端面孔位进行密封。As a further solution of the utility model: the clamping parts are provided with several groups according to the end surface holes of the turbine housing, and the clamping parts include a clamping plate fixedly mounted on the detection frame, and a clamping cylinder arranged on the clamping plate. A sealing disk is fixedly provided at the outer end of the output rod of the clamping cylinder, and a sealing gasket is attached to the outer end of the sealing disk to seal the end surface holes of the turbine housing.
作为本实用新型进一步方案:所述密封盘上可插设安装有气嘴,气嘴外端通过气管与供气设备连接,以向涡轮壳体内加注气体。As a further solution of the utility model: a gas nozzle can be inserted and installed on the sealing disk, and the outer end of the gas nozzle is connected to the gas supply equipment through an air pipe to fill gas into the turbine housing.
与现有技术相比,本实用新型的有益效果是:检测组件可拆卸安装在沉降板上,以便于根据不同的产品型号设计对应的检测组件后,可以直接替换安装在沉降板上,提高设备利用效率,节约成本。检测组件先对涡轮壳体气密性检测,当检测不合格时,再将涡轮壳体沉降在水里面,以观察漏气点,避免因密封不完全导致的误判,提高检测的准确性。Compared with the prior art, the utility model has the following beneficial effects: the detection component can be detachably mounted on the settling plate, so that after designing the corresponding detection component according to different product models, it can be directly replaced and installed on the settling plate, thereby improving the utilization efficiency of the equipment and saving costs. The detection component first detects the air tightness of the turbine housing. When the detection fails, the turbine housing is then settled in water to observe the leakage point, thereby avoiding misjudgment caused by incomplete sealing and improving the accuracy of the detection.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型的正视结构示意图;FIG2 is a front view of the structure of the present utility model;
图3为本实用新型的检测组件安装结构示意图;FIG3 is a schematic diagram of the installation structure of the detection component of the utility model;
图中标识:1、框架;2、检测架;3、夹持板;11、沉降板;12、加强板;13、滑套;14、导杆;15、沉降气缸;16、水箱;17、滑轨;18、定位螺栓;21、滑块;22、定位块;23、定位模板;24、定位槽;25、下压气缸;26、压盘;31、夹持气缸;32、密封盘;33、气嘴。Markings in the figure: 1. Frame; 2. Detection frame; 3. Clamping plate; 11. Settling plate; 12. Reinforcement plate; 13. Sliding sleeve; 14. Guide rod; 15. Settling cylinder; 16. Water tank; 17. Slide rail; 18. Positioning bolt; 21. Sliding block; 22. Positioning block; 23. Positioning template; 24. Positioning groove; 25. Pressing cylinder; 26. Pressure plate; 31. Clamping cylinder; 32. Sealing plate; 33. Air nozzle.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型的实现技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means for realizing the utility model, creative features, objectives and effects easy to understand, the utility model is further explained below with reference to specific illustrations.
如图1~3所示,As shown in Figures 1 to 3,
本实施例提供了一种涡轮壳体气密性检具,包括框架1及可升降安装在框架1内的沉降板11,框架1上端设有加强板12,所述沉降板11的四周通过滑套13滑动安装在导杆14上,导杆14下端固定在框架1底部,导杆14的上端固定安装在加强板12相应位置,加强板12上端安装有沉降气缸15,沉降气缸15的输出杆外端与沉降板11固定连接,以控制沉降板11的升降调节,所述沉降板11上可拆卸安装有检测组件,以检测涡轮壳体是否漏气,所述框架1的下端设有透明的水箱16,以便于将检测组件下降至水箱16内观察涡轮壳体漏气情况。The present embodiment provides a turbine casing air tightness inspection tool, comprising a frame 1 and a settling plate 11 which can be lifted and lowered in the frame 1. A reinforcing plate 12 is provided at the upper end of the frame 1. The four sides of the settling plate 11 are slidably mounted on a guide rod 14 through a sliding sleeve 13. The lower end of the guide rod 14 is fixed to the bottom of the frame 1. The upper end of the guide rod 14 is fixedly mounted at the corresponding position of the reinforcing plate 12. A settling cylinder 15 is installed at the upper end of the reinforcing plate 12. The outer end of the output rod of the settling cylinder 15 is fixedly connected to the settling plate 11 to control the lifting and lowering adjustment of the settling plate 11. A detection component is detachably mounted on the settling plate 11 to detect whether the turbine casing is leaking. A transparent water tank 16 is provided at the lower end of the frame 1 to facilitate lowering the detection component into the water tank 16 to observe the leakage of the turbine casing.
本实施例中,沉降板11下端并列设有两组检测组件,沉降板11对应检测组件分布设有滑轨17,滑轨17的末端设有挡块,沉降板11的前端相应位置设有定位螺栓18,以固定住滑动安装在滑轨17上的检测组件。所述检测组件包括检测架2及安装在检测架2上的下压件和夹持件,所述检测架2的上端对应滑轨17分布滑块21,并通过滑块21滑动安装在对应的滑轨17上,检测件的前端设有定位块22,定位螺栓18螺纹安装在沉降板11上,并插入定位块22对应的定位孔中,以固定住检测架2。In this embodiment, two groups of detection components are arranged in parallel at the lower end of the sinking plate 11, and slide rails 17 are arranged on the sinking plate 11 corresponding to the detection components, and a stopper is arranged at the end of the slide rail 17, and a positioning bolt 18 is arranged at the corresponding position of the front end of the sinking plate 11 to fix the detection components slidably mounted on the slide rail 17. The detection component includes a detection frame 2 and a pressing member and a clamping member installed on the detection frame 2, and a slider 21 is arranged on the upper end of the detection frame 2 corresponding to the slide rail 17, and is slidably mounted on the corresponding slide rail 17 through the slider 21, and a positioning block 22 is arranged at the front end of the detection member, and the positioning bolt 18 is threadedly mounted on the sinking plate 11 and inserted into the positioning hole corresponding to the positioning block 22 to fix the detection frame 2.
本实施例中,检测架2的底部上端固定安装有定位模板23,定位模板23上对应涡轮壳体的底部开设有相应的定位槽24,以将涡轮壳体放入定位槽24中进行定位。In this embodiment, a positioning template 23 is fixedly installed on the upper end of the bottom of the detection frame 2. A corresponding positioning groove 24 is opened on the positioning template 23 corresponding to the bottom of the turbine housing, so that the turbine housing can be placed in the positioning groove 24 for positioning.
本实施例中,下压件包括安装在检测架2上端的下压气缸25,下压气缸25的输出杆外端设有压盘26,以抵设住涡轮壳体的上端,使涡轮壳体固定设置在定位模板23上,所述沉降板11对应下压气缸25开设有相应的开槽,以便下压气缸25伸出。In this embodiment, the pressing member includes a pressing cylinder 25 installed at the upper end of the detection frame 2. A pressure plate 26 is provided at the outer end of the output rod of the pressing cylinder 25 to support the upper end of the turbine housing so that the turbine housing is fixed on the positioning template 23. The settlement plate 11 is provided with corresponding grooves corresponding to the pressing cylinder 25 so that the pressing cylinder 25 can extend.
本实施例中,夹持件根据涡轮壳体的端面孔位设有若干组,夹持件包括固定安装在检测架2上的夹持板3、设置在夹持板3上的夹持气缸31,所述夹持气缸31的输出杆外端固定设有密封盘32,密封盘32的外端贴设有密封垫,以对涡轮壳体的端面孔位进行密封。所述密封盘32上可插设安装有气嘴33,气嘴33外端通过气管与供气设备连接,以向涡轮壳体内加注气体。In this embodiment, the clamping parts are provided with several groups according to the end hole positions of the turbine housing, and the clamping parts include a clamping plate 3 fixedly mounted on the detection frame 2, and a clamping cylinder 31 arranged on the clamping plate 3. The outer end of the output rod of the clamping cylinder 31 is fixedly provided with a sealing disk 32, and the outer end of the sealing disk 32 is attached with a sealing gasket to seal the end hole position of the turbine housing. The sealing disk 32 can be inserted with a gas nozzle 33, and the outer end of the gas nozzle 33 is connected to the gas supply device through an air pipe to fill gas into the turbine housing.
本实用新型的工作原理为:人员将涡轮壳体放置在定位模板23上,利用定位槽24对涡轮壳体进行定位,且密封住涡轮壳体下端面的孔洞,下压气缸25控制压盘26下降抵压在涡轮壳体的上端,固定住涡轮壳体,夹持气缸31控制密封盘32密封住密涡轮壳体其它端面孔,利用气嘴33向涡轮壳体内加注气体进行检测,检测出现漏气后,沉降气缸15将检测架2下降至水箱16内,观察出现水泡的位置,以确定漏气点,明确是否是密封不完全导致的漏气。The working principle of the utility model is as follows: personnel place the turbine housing on the positioning template 23, use the positioning groove 24 to position the turbine housing, and seal the holes on the lower end face of the turbine housing; the downward pressure cylinder 25 controls the pressure plate 26 to descend and press against the upper end of the turbine housing to fix the turbine housing; the clamping cylinder 31 controls the sealing plate 32 to seal the other end holes of the turbine housing; the gas is filled into the turbine housing by the air nozzle 33 for detection; after the leakage is detected, the sedimentation cylinder 15 lowers the detection frame 2 into the water tank 16, and observes the position where the bubbles appear to determine the leakage point and clarify whether the leakage is caused by incomplete sealing.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型的要求保护范围由所附的权利要求书及其等效物界定。需要说明的是,在本文中,如若存在第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and the description only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will also have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents. It should be noted that in this article, if there are first and second relationship terms such as only used to distinguish one entity or operation from another entity or operation, it does not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the term "include", "comprise" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or equipment. Without more constraints, an element defined by the phrase "comprising a..." does not exclude the existence of other identical elements in the process, method, article or apparatus comprising the element.
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