CN221898272U - A flue gas waste heat recovery device for roller kiln used for straw baking - Google Patents
A flue gas waste heat recovery device for roller kiln used for straw baking Download PDFInfo
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- CN221898272U CN221898272U CN202323227795.3U CN202323227795U CN221898272U CN 221898272 U CN221898272 U CN 221898272U CN 202323227795 U CN202323227795 U CN 202323227795U CN 221898272 U CN221898272 U CN 221898272U
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- flue gas
- waste heat
- recovery device
- heat recovery
- roller kiln
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 239000003546 flue gas Substances 0.000 title claims abstract description 50
- 238000011084 recovery Methods 0.000 title claims abstract description 22
- 239000010902 straw Substances 0.000 title claims abstract description 21
- 239000002918 waste heat Substances 0.000 title claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 241000209094 Oryza Species 0.000 claims abstract 10
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract 10
- 235000009566 rice Nutrition 0.000 claims abstract 10
- 239000000779 smoke Substances 0.000 claims description 38
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 16
- 238000009298 carbon filtering Methods 0.000 claims 1
- 238000001035 drying Methods 0.000 abstract description 9
- 239000000428 dust Substances 0.000 abstract description 6
- 239000008236 heating water Substances 0.000 abstract description 5
- 240000000111 Saccharum officinarum Species 0.000 abstract description 3
- 235000007201 Saccharum officinarum Nutrition 0.000 abstract description 3
- 238000001914 filtration Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- -1 diesel Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
Description
技术领域Technical Field
本实用新型属于稻草烘焙技术领域,具体涉及一种稻草烘焙用辊道窑的烟气余热回收装置。The utility model belongs to the technical field of straw baking, and in particular relates to a flue gas waste heat recovery device of a roller kiln for straw baking.
背景技术Background Art
现有辊道窑在生产过程中一般采用压缩空气对重油、柴油和煤油等材料进行燃烧升温,燃烧时对于对于热能的利用不足,能耗较大,且会产生一定的烟气,且烟气通常位600°-700°高温。The existing roller kiln generally uses compressed air to burn and heat heavy oil, diesel, kerosene and other materials during the production process. The thermal energy is not fully utilized during combustion, the energy consumption is large, and a certain amount of smoke is generated, and the smoke is usually at a high temperature of 600°-700°.
但是公开文件CN209197492U辊道窑烟气余热回收装置,通过在烟筒上安装热能转换器,将烟气中的热量传递至热回收管道内流动的水或空气中,实现余热传递回收,环保节能,结构简单,改造成本低,降低了企业的成本损耗;在热能转换器内设置交错的挡流板,可延长烟气的流动路径,使余热能充分地传递至换热管内,提高余热转化率。通过烟气的余热对换热器内部的水流进行升温加热,并通过管路导入至员工宿舍等地,实现热能回收,此种加工方式需要从厂区架设大量管道将水流导出,使用成本较高,且无法利用高温烟气对物料生产进行辅助,实用性不足,并且无法对烟气进行过滤,且稻草后续利用该烟气烘焙会被烟气含有的杂物影响。However, the public document CN209197492U roller kiln flue gas waste heat recovery device, by installing a heat energy converter on the chimney, transfers the heat in the flue gas to the water or air flowing in the heat recovery pipe, realizes waste heat transfer and recovery, is environmentally friendly and energy-saving, has a simple structure, and has low transformation cost, reducing the cost loss of the enterprise; staggered baffles are set in the heat energy converter to extend the flow path of the flue gas, so that the waste heat can be fully transferred to the heat exchange tube, and the waste heat conversion rate is improved. The water flow inside the heat exchanger is heated by the waste heat of the flue gas, and is introduced into the employee dormitory and other places through the pipeline to realize heat recovery. This processing method requires a large number of pipes to be erected from the factory area to guide the water flow out, which has a high cost of use, and cannot use high-temperature flue gas to assist material production. It is not practical enough, and the flue gas cannot be filtered. In addition, the subsequent baking of straw using the flue gas will be affected by the debris contained in the flue gas.
实用新型内容Utility Model Content
鉴于现有技术的不足,本实用新型所要解决的技术问题是提供一种稻草烘焙用辊道窑的烟气余热回收装置,它能够充分利用烟气热量,且能够对烟气进行过滤利用,防止影响后续利用。In view of the deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a flue gas waste heat recovery device for a roller kiln for straw baking, which can fully utilize the flue gas heat and filter the flue gas to prevent it from affecting subsequent utilization.
为解决上述技术问题,本实用新型采用的技术方案是:一种稻草烘焙用辊道窑的烟气余热回收装置,包括过滤箱体、进烟气管、排出管组、进水管和排水管,所述进烟气管和排出管组分别安装在过滤箱体的对应两侧壁上,并与过滤箱体连通设置,所述排出管组的出口连接有烘干房,所述过滤箱体沿着进烟气管朝向排出管组设有导烟气流通道,所述进水管安装在过滤箱体的顶部设置,且导烟气流通道内安装有承接水的承接槽,所述排水管安装在过滤箱体的侧壁设置,所述排水管位于承接槽的下方设置,所述过滤箱体位于承接槽的下方设有存储水箱,所述承接槽设有与存储水箱连通的导流管,所述存储水箱与排水管连通设置。In order to solve the above technical problems, the technical solution adopted by the utility model is: a flue gas waste heat recovery device for a roller kiln for straw baking, comprising a filter box, a smoke inlet pipe, an exhaust pipe group, a water inlet pipe and a drain pipe, the smoke inlet pipe and the exhaust pipe group are respectively installed on the corresponding two side walls of the filter box, and are connected to the filter box, the outlet of the exhaust pipe group is connected to a drying room, the filter box is provided with a smoke guide airflow channel along the smoke inlet pipe toward the exhaust pipe group, the water inlet pipe is installed on the top of the filter box, and a receiving groove for receiving water is installed in the smoke guide airflow channel, the drain pipe is installed on the side wall of the filter box, the drain pipe is located below the receiving groove, the filter box is provided with a storage water tank below the receiving groove, the receiving groove is provided with a guide pipe connected to the storage water tank, and the storage water tank is connected to the drain pipe.
所述承接槽的槽底沿着进烟气管朝向排出管组的方向由高到低倾斜设置,所述导流管位于承接槽的槽底最底处设置。The bottom of the receiving groove is inclined from high to low along the direction of the smoke inlet pipe toward the exhaust pipe group, and the guide pipe is arranged at the bottom of the bottom of the receiving groove.
所述承接槽的槽底安装有多个活性炭过滤支撑板。A plurality of activated carbon filter support plates are installed at the bottom of the receiving tank.
所述导烟气流通道内设有三个活性炭过滤板。Three activated carbon filter plates are arranged in the smoke guiding airflow channel.
所述进水管的出水口呈矩形设置。The water outlet of the water inlet pipe is arranged in a rectangular shape.
所述导烟气流通道对应排出管组的位置设有风机,所述风机的输出端朝向排出管组设置,并与排出管组连通设置。A fan is provided at a position of the smoke-guiding airflow channel corresponding to the exhaust pipe group, and an output end of the fan is arranged toward the exhaust pipe group and is connected to the exhaust pipe group.
所述排出管组包括多个排出连接管。The discharge pipe group includes a plurality of discharge connecting pipes.
所述过滤箱体的下方安装有万向轮。Universal wheels are installed below the filter box.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型一种稻草烘焙用辊道窑的烟气余热回收装置,在进行使用时,通过进烟气管与辊道窑的出烟气端连接设置,使得烟气进入过滤箱体内,并沿着导烟气流通道向着排出管组移动,同时通过进水管进水与烟气直接接触受热,并吸附走烟气含有的粉尘,落入承接槽内,并进入存储水箱,然后从排水管排出作为暖气供水,为厂区提供暖气,从而减少外部暖气供应,而过滤后的烟气通过排出管组排出到烘干房等需要热气的场所,烘干房可用于稻草和甘蔗等作物烘焙,进行二次利用,实现充分利用烟气热量,且能够对烟气进行过滤利用。The utility model discloses a flue gas waste heat recovery device for a roller kiln for straw baking. When in use, the flue gas is connected with the flue gas outlet end of the roller kiln through a flue gas inlet pipe, so that the flue gas enters the filter box and moves toward the exhaust pipe group along the smoke guide air flow channel. At the same time, water is introduced through the water inlet pipe to be directly in contact with the flue gas for heating, and dust contained in the flue gas is adsorbed and falls into a receiving groove and enters a storage water tank. Then, the dust is discharged from the drain pipe as heating water supply to provide heating for the factory area, thereby reducing the external heating supply. The filtered flue gas is discharged to the drying room and other places requiring hot air through the exhaust pipe group. The drying room can be used for baking crops such as straw and sugar cane for secondary utilization, so as to fully utilize the heat of the flue gas and filter and utilize the flue gas.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型回收装置的结构示意图;FIG1 is a schematic structural diagram of a recovery device of the utility model;
图2为本实用新型回收装置的剖面结构示意图。FIG. 2 is a schematic diagram of the cross-sectional structure of the recovery device of the present utility model.
图中标记:1、过滤箱体;2、进烟气管;3、排出管组;4、进水管;5、排水管;6、导烟气流通道;7、承接槽;8、存储水箱;9、导流管;10、活性炭过滤支撑板;11、活性炭过滤板;12、风机;13、万向轮;14、烘干房。Markings in the figure: 1. Filter box; 2. Smoke inlet pipe; 3. Exhaust pipe group; 4. Water inlet pipe; 5. Drain pipe; 6. Smoke air flow channel; 7. Receiving trough; 8. Storage water tank; 9. Guide pipe; 10. Activated carbon filter support plate; 11. Activated carbon filter plate; 12. Fan; 13. Universal wheel; 14. Drying room.
具体实施方式DETAILED DESCRIPTION
为了让本实用新型的上述特征和优点更明显易懂,下面特举实施例,并配合附图,作详细说明如下。In order to make the above features and advantages of the present invention more obvious and understandable, embodiments are given below with reference to the accompanying drawings for detailed description as follows.
如图1和图2所示,本实施例提供一种稻草烘焙用辊道窑的烟气余热回收装置,包括过滤箱体1、进烟气管2、排出管组3、进水管4和排水管5,进烟气管2和排出管组3分别安装在过滤箱体1的对应两侧壁上,并与过滤箱体1连通设置,排出管组3的出口连接有烘干房14,过滤箱体1沿着进烟气管2朝向排出管组3设有导烟气流通道6,进水管4安装在过滤箱体1的顶部设置,且导烟气流通道6内安装有承接水的承接槽7,进水管4的出水口呈矩形设置,使得进水管4内的水呈水幕流出使得与烟气多接触吸附走粉尘。排水管5安装在过滤箱体1的侧壁设置,排水管5位于承接槽7的下方设置,过滤箱体1位于承接槽7的下方设有存储水箱8,承接槽7设有与存储水箱8连通的导流管9,存储水箱8与排水管5连通设置。具体地,导烟气流通道6对应排出管组3的位置设有风机12,风机12的输出端朝向排出管组3设置,并与排出管组3连通设置。在进行使用时,通过进烟气管2与辊道窑的出烟气端连接设置,使得烟气进入过滤箱体1内,并沿着导烟气流通道6向着排出管组3移动,同时通过进水管4进水与烟气直接接触受热,并吸附走烟气含有的粉尘,落入承接槽7内,并进入存储水箱8,然后从排水管5排出作为暖气供水,为厂区提供暖气,从而减少外部暖气供应,而过滤后的烟气通过排出管组3排出到烘干房14等需要热气的场所,烘干房14可用于稻草和甘蔗等作物烘焙,进行二次利用,实现充分利用烟气热量,且能够对烟气进行过滤利用。As shown in Figures 1 and 2, this embodiment provides a flue gas waste heat recovery device for a roller kiln for straw baking, including a filter box 1, a smoke inlet pipe 2, an exhaust pipe group 3, a water inlet pipe 4 and a drain pipe 5. The smoke inlet pipe 2 and the exhaust pipe group 3 are respectively installed on the corresponding two side walls of the filter box 1 and are connected to the filter box 1. The outlet of the exhaust pipe group 3 is connected to a drying room 14. The filter box 1 is provided with a smoke guide airflow channel 6 along the smoke inlet pipe 2 toward the exhaust pipe group 3. The water inlet pipe 4 is installed on the top of the filter box 1, and a receiving groove 7 for receiving water is installed in the smoke guide airflow channel 6. The water outlet of the water inlet pipe 4 is rectangular, so that the water in the water inlet pipe 4 flows out in the form of a water curtain, so that it has more contact with the smoke to absorb dust. The drain pipe 5 is installed on the side wall of the filter housing 1, and the drain pipe 5 is arranged below the receiving groove 7. The filter housing 1 is provided with a storage water tank 8 below the receiving groove 7. The receiving groove 7 is provided with a guide pipe 9 connected to the storage water tank 8, and the storage water tank 8 is connected to the drain pipe 5. Specifically, a fan 12 is arranged at a position corresponding to the exhaust pipe group 3 of the smoke guide airflow channel 6, and the output end of the fan 12 is arranged toward the exhaust pipe group 3 and is connected to the exhaust pipe group 3. When in use, the smoke is connected to the smoke outlet of the roller kiln through the smoke inlet pipe 2, so that the smoke enters the filter box 1 and moves along the smoke guide air flow channel 6 toward the exhaust pipe group 3. At the same time, water is introduced through the water inlet pipe 4 to directly contact the smoke and be heated, and the dust contained in the smoke is adsorbed and falls into the receiving tank 7 and enters the storage water tank 8. It is then discharged from the drain pipe 5 as heating water supply to provide heating for the factory area, thereby reducing the external heating supply. The filtered smoke is discharged through the exhaust pipe group 3 to places that need hot air, such as the drying room 14. The drying room 14 can be used for baking crops such as straw and sugarcane for secondary utilization, thereby fully utilizing the heat of the smoke and being able to filter and utilize the smoke.
进一步地,承接槽7的槽底沿着进烟气管2朝向排出管组3的方向由高到低倾斜设置,导流管9位于承接槽7的槽底最底处设置。使得承接槽7更加容易流动置于存储水箱8内。Furthermore, the bottom of the receiving tank 7 is tilted from high to low along the direction of the smoke inlet pipe 2 toward the exhaust pipe group 3, and the guide pipe 9 is arranged at the bottom of the bottom of the receiving tank 7. This makes it easier for the receiving tank 7 to flow into the storage water tank 8.
进一步地,承接槽7的槽底安装有多个活性炭过滤支撑板10。通过活性炭过滤支撑板10将水含有的粉尘进行过滤。Furthermore, a plurality of activated carbon filter support plates 10 are installed at the bottom of the receiving tank 7. The activated carbon filter support plates 10 filter the dust contained in the water.
进一步地,导烟气流通道6内设有三个活性炭过滤板11。增加烟气的过滤。Furthermore, three activated carbon filter plates 11 are provided in the smoke guide airflow channel 6 to enhance the filtration of smoke.
进一步地,排出管组3包括多个排出连接管。可通过多个排出连接管的设置,同时将烟气排出到多个需要热气的场所,进行完全利用。Furthermore, the exhaust pipe group 3 includes a plurality of exhaust connecting pipes. Through the arrangement of the plurality of exhaust connecting pipes, the smoke can be discharged to a plurality of places requiring hot gas at the same time for full utilization.
进一步地,过滤箱体1的下方安装有万向轮13。通过万向轮13方便移动过滤箱体1。Furthermore, a universal wheel 13 is installed below the filter housing 1. The universal wheel 13 facilitates the movement of the filter housing 1.
以上显示和描述了本发明创造的基本原理和主要特征及本发明的优点,本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本发明创造精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内,本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles and main features of the invention and the advantages of the invention. Those skilled in the art should understand that the invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the invention. Without departing from the spirit and scope of the invention, the invention may have various changes and improvements, which shall fall within the scope of the invention to be protected. The scope of protection of the invention shall be defined by the attached claims and their equivalents.
Claims (8)
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| CN202323227795.3U CN221898272U (en) | 2023-11-29 | 2023-11-29 | A flue gas waste heat recovery device for roller kiln used for straw baking |
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| CN202323227795.3U CN221898272U (en) | 2023-11-29 | 2023-11-29 | A flue gas waste heat recovery device for roller kiln used for straw baking |
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