CN221897152U - A hard-sealed high-pressure gate valve - Google Patents

A hard-sealed high-pressure gate valve Download PDF

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CN221897152U
CN221897152U CN202420647397.2U CN202420647397U CN221897152U CN 221897152 U CN221897152 U CN 221897152U CN 202420647397 U CN202420647397 U CN 202420647397U CN 221897152 U CN221897152 U CN 221897152U
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valve
air
hard
valve body
gate valve
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杨志远
金时理
郑建军
徐显港
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Wenzhou Feiqiu Power Station Valve Manufacturing Co ltd
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Wenzhou Feiqiu Power Station Valve Manufacturing Co ltd
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Abstract

本实用新型公开了一种硬密封高压闸阀,属于闸阀技术领域,解决了当两侧的压强差出现较大的差值的时候,该处的缝隙将会成为整个闸阀最为容易泄露的部位,气压大的一侧会将闸阀顶开,以使得两侧气压能够趋于一致的问题。包括阀体、封闭阀体上端的阀盖、贯穿阀盖至阀体内的阀杆、固定连接于阀杆下端且于阀盖和阀体内竖向位移的阀板,阀杆内沿其长度方向开设有上气道,阀板内开设有与上气道连通且贯穿其底面的下气道,上气道和下气道内的气压可调设置。本实用新型通过气泵抽吸内部空气,明显减小气压,固定阀板位置,气缸进一步压缩空间,排出气体,关闭电磁阀和气泵,保持极小气压状态,稳定安装阀板,即便两侧气压差大,不易发生顶开阀板的情况。

The utility model discloses a hard-sealed high-pressure gate valve, which belongs to the field of gate valve technology, and solves the problem that when the pressure difference on both sides is relatively large, the gap there will become the most leaky part of the entire gate valve, and the side with high air pressure will push the gate valve open so that the air pressure on both sides can be consistent. It includes a valve body, a valve cover that closes the upper end of the valve body, a valve stem that penetrates the valve cover to the valve body, and a valve plate that is fixedly connected to the lower end of the valve stem and vertically displaced in the valve cover and the valve body. An upper airway is opened in the valve stem along its length direction, and a lower airway that is connected to the upper airway and penetrates its bottom surface is opened in the valve plate. The air pressure in the upper airway and the lower airway can be adjusted. The utility model uses an air pump to suck the internal air, significantly reduce the air pressure, fix the position of the valve plate, and the cylinder further compresses the space to discharge the gas, close the solenoid valve and the air pump, maintain a very small air pressure state, and stably install the valve plate. Even if the air pressure difference on both sides is large, it is not easy to push the valve plate open.

Description

一种硬密封高压闸阀A hard-sealed high-pressure gate valve

技术领域Technical Field

本实用新型涉及闸阀技术领域,尤其涉及一种硬密封高压闸阀。The utility model relates to the technical field of gate valves, in particular to a hard-sealed high-pressure gate valve.

背景技术Background Art

闸阀是一种常用于管道系统中的阀门,通常用于开启或关闭管道中的流体。闸阀的特点是具有较小的流阻,开启和关闭比较快速,并且具有良好的密封性能。闸阀的结构简单,主要由阀体、阀盖、阀杆、闸板等部件组成。闸板是闸阀的关键部件,通过提升或降低闸板来实现流体的阻断。闸阀适用于流体流量要求大、阻力小以及需要频繁开关的场合,如工业管道、给排水系统等。由于闸阀的开启和关闭操作需要较大的力量,因此通常用于全开或全闭的场合,不适用于调节流量。闸阀在工业领域具有广泛的应用,并且有不同材质和结构的闸阀可供选择,以满足各种流体控制需求。A gate valve is a valve commonly used in pipeline systems, usually used to open or close the fluid in the pipeline. The gate valve is characterized by a small flow resistance, relatively fast opening and closing, and good sealing performance. The gate valve has a simple structure and is mainly composed of a valve body, a valve cover, a valve stem, a gate plate and other components. The gate plate is a key component of the gate valve, and the fluid is blocked by lifting or lowering the gate plate. The gate valve is suitable for occasions with large fluid flow requirements, small resistance, and frequent switching, such as industrial pipelines, water supply and drainage systems, etc. Since the opening and closing operations of the gate valve require a large force, it is usually used in fully open or fully closed occasions and is not suitable for regulating flow. Gate valves are widely used in the industrial field, and gate valves of different materials and structures are available to meet various fluid control needs.

现有技术中的闸阀主要通过阀板以硬密封的方式来完成其两侧通道的隔断,不过对应硬密封而言,即便是两个平面紧密贴合在一起,也会存在一定的缝隙,当两侧的压强差出现较大的差值的时候,该处的缝隙将会成为整个闸阀最为容易泄露的部位,气压大的一侧会将闸阀顶开,以使得两侧气压能够趋于一致,故而在该处也需要以一定的方式进行处理,从而加强该处的密封性能。The gate valve in the prior art mainly uses the valve plate to complete the isolation of the channels on both sides in a hard sealing manner. However, for hard sealing, even if the two planes are tightly fitted together, there will be a certain gap. When the pressure difference on both sides is large, the gap at this location will become the most leak-prone part of the entire gate valve. The side with high air pressure will push the gate valve open so that the air pressure on both sides can be consistent. Therefore, this location also needs to be processed in a certain way to enhance the sealing performance at this location.

故而提出一种硬密封高压闸阀用以解决或缓解上述问题。Therefore, a hard-sealed high-pressure gate valve is proposed to solve or alleviate the above problems.

实用新型内容Utility Model Content

本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种硬密封高压闸阀。The utility model aims to solve the shortcomings in the prior art and proposes a hard-sealed high-pressure gate valve.

为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:

一种硬密封高压闸阀,包括阀体、封闭阀体上端的阀盖、贯穿阀盖至阀体内的阀杆、固定连接于阀杆下端且于阀盖和阀体内竖向位移的阀板,所述阀杆内沿其长度方向开设有上气道,所述阀板内开设有与上气道连通且贯穿其底面的下气道,所述上气道和下气道内的气压可调设置。A hard-sealed high-pressure gate valve comprises a valve body, a valve cover closing the upper end of the valve body, a valve stem penetrating the valve cover into the valve body, and a valve plate fixedly connected to the lower end of the valve stem and vertically displaced within the valve cover and the valve body, wherein an upper air passage is provided in the valve stem along its length, and a lower air passage is provided in the valve plate which is connected to the upper air passage and penetrating its bottom surface, and the air pressure in the upper air passage and the lower air passage is adjustable.

优选地,所述阀杆的上端外周壁上开设有与上气道连通的进口,所述阀杆上固定连接有与进口连通的气管,所述气管用于连接气泵。Preferably, an inlet communicating with the upper airway is provided on the outer peripheral wall of the upper end of the valve stem, and an air pipe communicating with the inlet is fixedly connected to the valve stem, and the air pipe is used to connect to an air pump.

优选地,所述阀杆的上端固定连接有气缸,所述气缸内的活塞固定连接有贯穿至上气道内的空气压缩件。Preferably, the upper end of the valve stem is fixedly connected to a cylinder, and the piston in the cylinder is fixedly connected to an air compression component that penetrates into the upper airway.

优选地,所述空气压缩件包括固定连接在活塞上的连接弧管部、以及固定连接在连接弧管部下端的连接管部,所述连接管部的截面呈圆环状,所述连接弧管部的截面呈优弧状,所述连接弧管部的缺口两端位于进口两侧。Preferably, the air compressor includes a connecting arc tube portion fixedly connected to the piston, and a connecting tube portion fixedly connected to the lower end of the connecting arc tube portion, the cross-section of the connecting tube portion is annular, the cross-section of the connecting arc tube portion is arc-shaped, and the two ends of the notch of the connecting arc tube portion are located on both sides of the inlet.

优选地,所述气管上连通有电磁阀。Preferably, the air pipe is connected to a solenoid valve.

优选地,所述阀板的底面开设有呈V形的连接斜面,所述阀体的内底面贴合连接斜面设置。Preferably, a V-shaped connecting slope is provided on the bottom surface of the valve plate, and the inner bottom surface of the valve body is arranged to fit the connecting slope.

本实用新型具有以下有益效果:The utility model has the following beneficial effects:

该实用新型在需要对阀板隔断阀体内通道的两侧,且两侧气压差异较大时,通过阀杆带动气缸、阀板位移,实现隔断功能,隔断完成后,气泵开始工作,减小气压,稳固阀板位置,气缸进一步压缩上、下气道空间,排除部分气体,关闭电磁阀和气泵后,保持极低气压状态,确保阀板牢固安装,避免被顶开。When the valve plate needs to be isolated on both sides of the channel in the valve body and the air pressure difference on both sides is large, the utility model realizes the isolation function by driving the cylinder and the valve plate to move through the valve stem. After the isolation is completed, the air pump starts to work to reduce the air pressure and stabilize the position of the valve plate. The cylinder further compresses the upper and lower airway spaces to expel part of the gas. After closing the solenoid valve and the air pump, an extremely low air pressure state is maintained to ensure that the valve plate is firmly installed to avoid being pushed open.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;

图2为本实用新型的剖视图;Fig. 2 is a cross-sectional view of the utility model;

图3为图2中A处的放大图;FIG3 is an enlarged view of point A in FIG2 ;

图4为图2中B处的放大图。FIG. 4 is an enlarged view of point B in FIG. 2 .

1、阀体;2、阀盖;3、阀杆;4、阀板;5、气管;6、气缸;7、上气道;8、下气道;9、连接斜面;10、连接管部;11、连接弧管部;12、进口。1. Valve body; 2. Valve cover; 3. Valve stem; 4. Valve plate; 5. Air pipe; 6. Cylinder; 7. Upper airway; 8. Lower airway; 9. Connecting slope; 10. Connecting pipe part; 11. Connecting arc pipe part; 12. Inlet.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

一种硬密封高压闸阀,如图1和2所示,包括阀体1、封闭阀体1上端的阀盖2、贯穿阀盖2至阀体1内的阀杆3、固定连接于阀杆3下端且于阀盖2和阀体1内竖向位移的阀板4,如图4所示,阀板4的底面开设有呈V形的连接斜面9,阀体1的内底面贴合连接斜面9设置。A hard-sealed high-pressure gate valve, as shown in FIGS. 1 and 2 , comprises a valve body 1, a valve cover 2 closing the upper end of the valve body 1, a valve stem 3 penetrating the valve cover 2 into the valve body 1, and a valve plate 4 fixedly connected to the lower end of the valve stem 3 and vertically displaced within the valve cover 2 and the valve body 1. As shown in FIG. 4 , a V-shaped connecting slope 9 is provided on the bottom surface of the valve plate 4, and the inner bottom surface of the valve body 1 is arranged to fit the connecting slope 9.

如图2和3所示,阀杆3内沿其长度方向开设有上气道7,阀板4内开设有与上气道7连通且贯穿其底面的下气道8,上气道7和下气道8内的气压可调设置,阀杆3的上端外周壁上开设有与上气道7连通的进口12,阀杆3上固定连接有与进口12连通的气管5,气管5上连通有电磁阀,气管5用于连接气泵,阀杆3的上端固定连接有气缸6,气缸6内的活塞固定连接有贯穿至上气道7内的空气压缩件。As shown in Figures 2 and 3, an upper air duct 7 is opened in the valve stem 3 along its length direction, a lower air duct 8 is opened in the valve plate 4 and is connected with the upper air duct 7 and runs through the bottom surface thereof, the air pressure in the upper air duct 7 and the lower air duct 8 is adjustable, an inlet 12 connected with the upper air duct 7 is opened on the outer peripheral wall of the upper end of the valve stem 3, an air pipe 5 connected with the inlet 12 is fixedly connected to the valve stem 3, the air pipe 5 is connected to a solenoid valve, the air pipe 5 is used to connect an air pump, the upper end of the valve stem 3 is fixedly connected to a cylinder 6, and a piston in the cylinder 6 is fixedly connected to an air compression component that runs through the upper air duct 7.

如图3所示,空气压缩件包括固定连接在活塞上的连接弧管部11、以及固定连接在连接弧管部11下端的连接管部10,连接管部10的截面呈圆环状,连接弧管部11的截面呈优弧状,连接弧管部11的缺口两端位于进口12两侧。As shown in Figure 3, the air compression component includes a connecting arc tube portion 11 fixedly connected to the piston, and a connecting tube portion 10 fixedly connected to the lower end of the connecting arc tube portion 11. The cross-section of the connecting tube portion 10 is annular, and the cross-section of the connecting arc tube portion 11 is arc-shaped. The two ends of the notch of the connecting arc tube portion 11 are located on both sides of the inlet 12.

本实用新型在需要对阀板4隔断阀体1内通道的两侧并且两侧的气压存在较大的差值之时,只需要阀杆3带动气缸6、阀板4一同进行位移,从而使得阀板4能够对阀体1内的通道进行隔断,并且由于阀板4的底面与阀体1的内底面之间存在连接斜面9,故而使得两者贴合时的接触面积也要大于常规的闸阀,此外,当阀板4向下位移的时候,能够通过呈V形的连接斜面9来对流体产生切割,以便以阀板4能够更加轻松且顺畅的隔断流体,在隔断以后,气泵工作将内部空气抽吸进入到气管5内,空气通过气管5、进口12、上气道7以及下气道8的顺序离开阀杆3和阀板4之中,在气泵的引导下,其中的气压也开始明显减小,外界的大气压则能够将阀板4较为牢固的按压在阀体1内无法进行位移,而在抽吸一定时间后,气缸6开始工作,其带动连接弧管部11和连接管部10向下位移,从而使得上气道7和下气道8内的空间被进一步压缩,将其中气泵无法抽离的一部分空气进一步挤压通过进口12和气管5离开,而后在关闭电磁阀以后,阻断气管5,同时关闭气泵,即可使得上气道7和下气道8内均可以保持极小的气压状态,使得外界的气压能够将其牢固的压合在阀体1内,即便是阀板4两侧存在较强的气压差,也能够令阀板4较为稳定地安装在阀体1内不会出现被顶开的情况。When the utility model needs to cut off the two sides of the passage in the valve body 1 with the valve plate 4 and there is a large difference in the air pressure on both sides, it is only necessary for the valve stem 3 to drive the cylinder 6 and the valve plate 4 to move together, so that the valve plate 4 can cut off the passage in the valve body 1, and because there is a connecting inclined surface 9 between the bottom surface of the valve plate 4 and the inner bottom surface of the valve body 1, the contact area when the two are fitted is also larger than that of a conventional gate valve. In addition, when the valve plate 4 moves downward, the V-shaped connecting inclined surface 9 can be used to cut the fluid, so that the valve plate 4 can cut off the fluid more easily and smoothly. After the cut-off, the air pump works to suck the internal air into the air pipe 5, and the air leaves the valve stem 3 and the valve plate 4 in the order of the air pipe 5, the inlet 12, the upper airway 7 and the lower airway 8. Under the guidance of the air pump, the air pump 12 is pressed against the upper airway 7 and the lower airway 8. The air pressure therein also begins to decrease significantly, and the external atmospheric pressure can press the valve plate 4 firmly in the valve body 1 and prevent it from moving. After a certain period of suction, the cylinder 6 starts to work, which drives the connecting arc tube part 11 and the connecting tube part 10 to move downward, so that the space in the upper airway 7 and the lower airway 8 is further compressed, and a part of the air that the air pump cannot extract is further squeezed to leave through the inlet 12 and the air pipe 5. After closing the solenoid valve, the air pipe 5 is blocked, and the air pump is turned off at the same time, so that the upper airway 7 and the lower airway 8 can maintain a very small air pressure state, so that the external air pressure can firmly press them in the valve body 1. Even if there is a strong air pressure difference on both sides of the valve plate 4, the valve plate 4 can be stably installed in the valve body 1 without being pushed open.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims (6)

1.一种硬密封高压闸阀,其特征在于,包括阀体(1)、封闭阀体(1)上端的阀盖(2)、贯穿阀盖(2)至阀体(1)内的阀杆(3)、固定连接于阀杆(3)下端且于阀盖(2)和阀体(1)内竖向位移的阀板(4),所述阀杆(3)内沿其长度方向开设有上气道(7),所述阀板(4)内开设有与上气道(7)连通且贯穿其底面的下气道(8),所述上气道(7)和下气道(8)内的气压可调设置。1. A hard-sealed high-pressure gate valve, characterized in that it comprises a valve body (1), a valve cover (2) closing the upper end of the valve body (1), a valve stem (3) penetrating the valve cover (2) into the valve body (1), and a valve plate (4) fixedly connected to the lower end of the valve stem (3) and vertically displaced in the valve cover (2) and the valve body (1), wherein an upper air duct (7) is provided in the valve stem (3) along its length direction, and a lower air duct (8) is provided in the valve plate (4) and is connected to the upper air duct (7) and penetrating its bottom surface, and the air pressure in the upper air duct (7) and the lower air duct (8) is adjustable. 2.根据权利要求1所述的一种硬密封高压闸阀,其特征在于,所述阀杆(3)的上端外周壁上开设有与上气道(7)连通的进口(12),所述阀杆(3)上固定连接有与进口(12)连通的气管(5),所述气管(5)用于连接气泵。2. A hard-sealed high-pressure gate valve according to claim 1, characterized in that an inlet (12) connected to the upper airway (7) is opened on the outer peripheral wall of the upper end of the valve stem (3), and an air pipe (5) connected to the inlet (12) is fixedly connected to the valve stem (3), and the air pipe (5) is used to connect to an air pump. 3.根据权利要求1所述的一种硬密封高压闸阀,其特征在于,所述阀杆(3)的上端固定连接有气缸(6),所述气缸(6)内的活塞固定连接有贯穿至上气道(7)内的空气压缩件。3. A hard-sealed high-pressure gate valve according to claim 1, characterized in that the upper end of the valve stem (3) is fixedly connected to a cylinder (6), and the piston in the cylinder (6) is fixedly connected to an air compression component that penetrates into an upper air duct (7). 4.根据权利要求3所述的一种硬密封高压闸阀,其特征在于,所述空气压缩件包括固定连接在活塞上的连接弧管部(11)、以及固定连接在连接弧管部(11)下端的连接管部(10),所述连接管部(10)的截面呈圆环状,所述连接弧管部(11)的截面呈优弧状,所述连接弧管部(11)的缺口两端位于进口(12)两侧。4. A hard-sealed high-pressure gate valve according to claim 3, characterized in that the air compression component includes a connecting arc tube portion (11) fixedly connected to the piston, and a connecting pipe portion (10) fixedly connected to the lower end of the connecting arc tube portion (11), the cross-section of the connecting pipe portion (10) is annular, the cross-section of the connecting arc tube portion (11) is arc-shaped, and the two ends of the notch of the connecting arc tube portion (11) are located on both sides of the inlet (12). 5.根据权利要求2所述的一种硬密封高压闸阀,其特征在于,所述气管(5)上连通有电磁阀。5. A hard-sealed high-pressure gate valve according to claim 2, characterized in that the air pipe (5) is connected to a solenoid valve. 6.根据权利要求1所述的一种硬密封高压闸阀,其特征在于,所述阀板(4)的底面开设有呈V形的连接斜面(9),所述阀体(1)的内底面贴合连接斜面(9)设置。6. A hard-sealed high-pressure gate valve according to claim 1, characterized in that a V-shaped connecting slope (9) is provided on the bottom surface of the valve plate (4), and the inner bottom surface of the valve body (1) is arranged to fit the connecting slope (9).
CN202420647397.2U 2024-04-01 2024-04-01 A hard-sealed high-pressure gate valve Active CN221897152U (en)

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CN221897152U true CN221897152U (en) 2024-10-25

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