CN221896903U - A hydraulic cylinder with built-in booster - Google Patents
A hydraulic cylinder with built-in booster Download PDFInfo
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- CN221896903U CN221896903U CN202420611549.3U CN202420611549U CN221896903U CN 221896903 U CN221896903 U CN 221896903U CN 202420611549 U CN202420611549 U CN 202420611549U CN 221896903 U CN221896903 U CN 221896903U
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Abstract
Description
技术领域Technical Field
本发明涉及一种内置增压的液压缸。The invention relates to a hydraulic cylinder with built-in supercharging.
背景技术Background Art
现在国内外对于超大型液压机使用的液压缸(液压推力>5000吨),一般会采用超高压45MPa以上压力设计,超高压液压缸具有以下优点:1节约原材料重量,降低生产成本;2减小液压缸缸径尺寸便于机械加工。目前国内外超高压液压缸的结构与普通液压缸结构相同,需要单独配套的超高压增压器向超高压内部增压达到超高压压力。其不足之处在于:需要配置独立的增压器及液压控制系统,具有造价成本高,控制系统复杂等缺点。At present, for the hydraulic cylinders used in super-large hydraulic presses at home and abroad (hydraulic thrust> 5000 tons), ultra-high pressure design of more than 45MPa is generally adopted. Ultra-high pressure hydraulic cylinders have the following advantages: 1. Save the weight of raw materials and reduce production costs; 2. Reduce the cylinder diameter size of the hydraulic cylinder for easy machining. At present, the structure of ultra-high pressure hydraulic cylinders at home and abroad is the same as that of ordinary hydraulic cylinders. A separate ultra-high pressure booster is required to boost the pressure inside the ultra-high pressure to reach the ultra-high pressure. Its disadvantages are: it needs to be equipped with an independent booster and hydraulic control system, which has the disadvantages of high cost and complex control system.
本发明涉及一种内置增压的液压缸,在现有液压缸的基础上进行结构发明设计,取消独立的增压器及液压控制系统,具有系统结构简单、降低成本等优点,能很好解决以上缺点。The present invention relates to a hydraulic cylinder with built-in booster, which is designed and constructed based on the existing hydraulic cylinder, eliminating the independent booster and hydraulic control system, and has the advantages of simple system structure and reduced cost, and can well solve the above disadvantages.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种内置增压的液压缸。The purpose of the present invention is to solve the shortcomings in the prior art and to propose a hydraulic cylinder with built-in booster.
为了实现上述目的,本发明采用了如下技术方案:一种内置增压的液压缸,包括主缸体、快速柱塞、增压柱塞、增压缸体和液压面,增压缸体一侧连接液压面,增压缸体另一侧设置在主缸体形成的第一活塞腔内,增压缸体在第一活塞腔内做密封进出运动,增压缸体另一侧形成第二活塞腔,增压柱塞一侧设置在第二活塞腔中做密封进出运动,增压柱塞另一侧形成第三活塞腔,快速柱塞一侧设置在第三活塞腔,快速柱塞另一侧设置在第一活塞腔内,做密封进出运动。In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a hydraulic cylinder with built-in boosting, comprising a main cylinder body, a quick plunger, a boosting plunger, a boosting cylinder body and a hydraulic surface, one side of the boosting cylinder body is connected to the hydraulic surface, and the other side of the boosting cylinder body is arranged in a first piston cavity formed by the main cylinder body, the boosting cylinder body performs a sealed in-and-out movement in the first piston cavity, a second piston cavity is formed on the other side of the boosting cylinder body, one side of the boosting plunger is arranged in the second piston cavity for sealed in-and-out movement, a third piston cavity is formed on the other side of the boosting plunger, one side of the quick plunger is arranged in the third piston cavity, and the other side of the quick plunger is arranged in the first piston cavity for sealed in-and-out movement.
进一步的,第三活塞腔一侧通过快速柱塞油孔连通第二活塞腔,第三活塞腔另一侧设有快速柱塞座,快速柱塞座中央与快速柱塞滑动密封连接。Furthermore, one side of the third piston chamber is connected to the second piston chamber through a quick plunger oil hole, and a quick plunger seat is provided on the other side of the third piston chamber, and the center of the quick plunger seat is slidingly and sealingly connected to the quick plunger.
进一步的,第一活塞腔内底面设有定位快速柱塞另一侧的凹槽。Furthermore, a groove for positioning the other side of the fast plunger is provided on the bottom surface of the first piston cavity.
进一步的,第二活塞腔另一侧设有增压柱塞座,增压柱塞座中央与增压柱塞滑动密封连接,增压柱塞座与增压柱塞一侧的第二外凸起之间设有柱塞回程腔。Furthermore, a booster plunger seat is provided on the other side of the second piston chamber, the center of the booster plunger seat is slidingly and sealingly connected to the booster plunger, and a plunger return chamber is provided between the booster plunger seat and the second outer protrusion on one side of the booster plunger.
进一步的,第一活塞腔另一侧设有增压缸座,增压缸座中央与增压缸滑动密封连接,增压缸座与增压缸一侧的第一外凸起之间设有主缸回程腔。Furthermore, a booster cylinder seat is provided on the other side of the first piston chamber, the center of the booster cylinder seat is slidingly and sealingly connected to the booster cylinder, and a main cylinder return chamber is provided between the booster cylinder seat and the first outer protrusion on one side of the booster cylinder.
进一步的,第一活塞腔内设有主缸体充液孔和主缸体进油口。Furthermore, a main cylinder filling hole and a main cylinder oil inlet are provided in the first piston cavity.
进一步的,第一活塞腔内还设有主缸体回油孔,主缸体回油孔对于连接主缸回程腔。Furthermore, a main cylinder oil return hole is also provided in the first piston cavity, and the main cylinder oil return hole is connected to the main cylinder return cavity.
进一步的,增压缸上设有增压缸进油孔,增压缸进油孔连通第二活塞腔。Furthermore, the boosting cylinder is provided with a boosting cylinder oil inlet hole, and the boosting cylinder oil inlet hole is connected to the second piston chamber.
进一步的,增压缸上还设有增压缸回油孔,增压缸回油孔对于连接柱塞回程腔。Furthermore, the boost cylinder is also provided with a boost cylinder oil return hole, and the boost cylinder oil return hole is connected to the plunger return chamber.
进一步的,增压柱塞一侧的第二外凸起与第二活塞腔壁滑动密封,增压缸一侧的第一外凸起与第一活塞腔壁滑动密封。Furthermore, the second outer protrusion on one side of the boosting plunger is slidably sealed with the second piston cavity wall, and the first outer protrusion on one side of the boosting cylinder is slidably sealed with the first piston cavity wall.
本发明的有益效果是:内置增压缸,可以进一步增压,取消独立的增压器及液压控制系统,系统结构简单、成本低,控制系统简单。The beneficial effects of the present invention are: the built-in boosting cylinder can further increase the pressure, and the independent booster and hydraulic control system are eliminated, the system structure is simple, the cost is low, and the control system is simple.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是发明的结构示意图一。FIG. 1 is a structural schematic diagram of the invention.
图2是发明的结构示意图二。FIG. 2 is a second structural diagram of the invention.
图3是发明的结构示意图三。FIG. 3 is a structural schematic diagram of the third invention.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图1-3,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings 1-3 in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
实施例1参照图1-3,一种内置增压的液压缸,包括主缸体1、快速柱塞4、增压柱塞3、增压缸体2和液压面12,增压缸体一侧连接液压面,增压缸体另一侧设置在主缸体形成的第一活塞腔11内,增压缸体在第一活塞腔内做密封进出运动,增压缸体另一侧形成第二活塞腔21,增压柱塞一侧设置在第二活塞腔中做密封进出运动,增压柱塞另一侧形成第三活塞腔31,快速柱塞一侧设置在第三活塞腔,快速柱塞另一侧设置在第一活塞腔内,做密封进出运动。Embodiment 1 refers to Figures 1-3, a hydraulic cylinder with built-in boosting includes a main cylinder body 1, a fast plunger 4, a boosting plunger 3, a boosting cylinder body 2 and a hydraulic surface 12, one side of the boosting cylinder body is connected to the hydraulic surface, and the other side of the boosting cylinder body is arranged in a first piston chamber 11 formed by the main cylinder body, the boosting cylinder body performs a sealed in and out movement in the first piston chamber, and a second piston chamber 21 is formed on the other side of the boosting cylinder body, one side of the boosting plunger is arranged in the second piston chamber for sealed in and out movement, and a third piston chamber 31 is formed on the other side of the boosting plunger, one side of the fast plunger is arranged in the third piston chamber, and the other side of the fast plunger is arranged in the first piston chamber for sealed in and out movement.
一种内置增压的液压缸,第三活塞腔一侧通过快速柱塞油孔10连通第二活塞腔,第三活塞腔另一侧设有快速柱塞座,快速柱塞座16中央与快速柱塞滑动密封连接。A hydraulic cylinder with built-in booster, one side of the third piston chamber is connected to the second piston chamber through a fast plunger oil hole 10, the other side of the third piston chamber is provided with a fast plunger seat, the center of the fast plunger seat 16 is connected to the fast plunger in a sliding and sealing manner.
一种内置增压的液压缸,第一活塞腔内底面设有定位快速柱塞另一侧的凹槽13。A hydraulic cylinder with built-in booster, wherein the bottom surface of the first piston cavity is provided with a groove 13 for positioning the other side of the fast plunger.
一种内置增压的液压缸,第二活塞腔另一侧设有增压柱塞座17,增压柱塞座中央与增压柱塞滑动密封连接,增压柱塞座与增压柱塞一侧的第二外凸起20之间设有柱塞回程腔14。A hydraulic cylinder with built-in boosting, a boosting plunger seat 17 is provided on the other side of the second piston chamber, the center of the boosting plunger seat is slidingly and sealingly connected to the boosting plunger, and a plunger return chamber 14 is provided between the boosting plunger seat and a second outer protrusion 20 on one side of the boosting plunger.
一种内置增压的液压缸,第一活塞腔另一侧设有增压缸座18,增压缸座中央与增压缸滑动密封连接,增压缸座与增压缸一侧的第一外凸起19之间设有主缸回程腔15。A hydraulic cylinder with built-in boosting, a boosting cylinder seat 18 is provided on the other side of the first piston chamber, the center of the boosting cylinder seat is slidingly and sealingly connected to the boosting cylinder, and a main cylinder return chamber 15 is provided between the boosting cylinder seat and the first outer protrusion 19 on one side of the boosting cylinder.
一种内置增压的液压缸,第一活塞腔内设有主缸体充液孔5和主缸体进油口6。A hydraulic cylinder with built-in booster, wherein a main cylinder body liquid filling hole 5 and a main cylinder body oil inlet 6 are arranged in a first piston chamber.
一种内置增压的液压缸,第一活塞腔内还设有主缸体回油孔7,主缸体回油孔对于连接主缸回程腔。A hydraulic cylinder with built-in booster, a main cylinder oil return hole 7 is also arranged in the first piston cavity, and the main cylinder oil return hole is connected to the main cylinder return cavity.
一种内置增压的液压缸,增压缸上设有增压缸进油孔8,增压缸进油孔连通第二活塞腔。A hydraulic cylinder with built-in boosting is provided with a boosting cylinder oil inlet hole 8, which is connected to a second piston chamber.
一种内置增压的液压缸,增压缸上还设有增压缸回油孔9,增压缸回油孔对于连接柱塞回程腔。A hydraulic cylinder with built-in boosting is provided with a boosting cylinder oil return hole 9, which is connected to a plunger return cavity.
一种内置增压的液压缸,增压柱塞一侧的第二外凸起与第二活塞腔壁滑动密封,增压缸一侧的第一外凸起与第一活塞腔壁滑动密封。A hydraulic cylinder with built-in booster, a second outer protrusion on one side of the booster plunger is slidably sealed with a second piston cavity wall, and a first outer protrusion on one side of the booster cylinder is slidably sealed with a first piston cavity wall.
一种内置增压的液压缸,液压缸快速推出和中速工作状态:A hydraulic cylinder with built-in booster, hydraulic cylinder fast push out and medium speed working state:
液压油经过增压缸进油孔8进入增压缸体的第二活塞腔,再经过快速柱塞油孔10推动快速柱塞和增压缸体一起推出,因增压缸柱塞比快速柱塞环面积大,同等压力下快速柱塞推出增压缸柱塞不出;The hydraulic oil enters the second piston chamber of the booster cylinder through the booster cylinder oil inlet hole 8, and then pushes the fast plunger and the booster cylinder body out through the fast plunger oil hole 10. Because the booster cylinder plunger has a larger ring area than the fast plunger, the fast plunger cannot push out the booster cylinder plunger under the same pressure;
快速推出时主缸体通过主缸体充液孔5大流量吸入液压油;When pushed out quickly, the main cylinder body sucks hydraulic oil through the main cylinder body filling hole 5 at a large flow rate;
快速推出停止后中速推出,液压油通过主缸体进油孔6进入主缸体内,快速柱塞在主缸压力作用下会退回到底部,液压推力达到25MPA后停止中速推进动作。After the rapid push stops, the medium-speed push is resumed. The hydraulic oil enters the main cylinder through the oil inlet hole 6 of the main cylinder. The rapid plunger will return to the bottom under the pressure of the main cylinder. The medium-speed push action will stop after the hydraulic thrust reaches 25MPA.
一种内置增压的液压缸,液压缸增压工作和全部复位状态:A hydraulic cylinder with built-in booster, hydraulic cylinder booster working and full reset state:
中速或快速停止后液压油经过增压缸进油孔8进入增压缸体,增压缸柱塞推出,因增压缸内径和增压缸柱塞环面积为1.8倍,增压缸压力达到25MPA时柱塞推入主缸体的压力为45MPA;After medium speed or rapid stop, the hydraulic oil enters the booster cylinder through the booster cylinder oil inlet hole 8, and the booster cylinder plunger is pushed out. Because the booster cylinder inner diameter and the booster cylinder plunger ring area are 1.8 times, when the booster cylinder pressure reaches 25MPA, the pressure of the plunger pushing into the main cylinder body is 45MPA;
动作复位,液压油通过增压缸回油孔9进入柱塞回程腔,柱塞回程腔推动增压缸柱塞退回,增压缸退到位后停止,液压油通过主缸回油孔7进入主缸回程腔,退到主缸退回复位,主缸后腔液压油通过充液孔5快速回油,主缸复位后停止.The action is reset, the hydraulic oil enters the plunger return chamber through the booster cylinder oil return hole 9, the plunger return chamber pushes the booster cylinder plunger back, the booster cylinder stops after it is back to the position, the hydraulic oil enters the master cylinder return chamber through the master cylinder oil return hole 7, and retreats to the master cylinder back to the position, the hydraulic oil in the master cylinder rear chamber quickly returns through the filling hole 5, and the master cylinder stops after it is reset.
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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| CN202420611549.3U CN221896903U (en) | 2024-03-27 | 2024-03-27 | A hydraulic cylinder with built-in booster |
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| CN202420611549.3U CN221896903U (en) | 2024-03-27 | 2024-03-27 | A hydraulic cylinder with built-in booster |
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