CN221896574U - Sand control device suitable for gas field downhole choke ware - Google Patents
Sand control device suitable for gas field downhole choke ware Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型主要涉及油气田井下开发技术领域,具体是一种适用于气田井下节流器防砂装置。The utility model mainly relates to the technical field of underground development of oil and gas fields, in particular to a sand prevention device suitable for underground throttles in gas fields.
背景技术Background Art
在油气田井下开采领域中,井下节流器是关键的生产控制设备,而节流器防砂装置则是确保其正常运行的重要组成部分,它通常作用于井下,用于调整气液的流速和流量,有效地控制产量,确保油气井的稳定生产,最大程度地提高采收率。在油气井中,井下节流器防砂装置的主要功能是防止井下砂粒等颗粒物进入节流器内部及地面管网,避免堵塞节流器和磨损井口设备。In the field of underground mining of oil and gas fields, the underground choke is a key production control equipment, and the choke sand control device is an important part to ensure its normal operation. It usually acts underground to adjust the flow rate and flow of gas and liquid, effectively control the production, ensure the stable production of oil and gas wells, and maximize the recovery rate. In oil and gas wells, the main function of the underground choke sand control device is to prevent underground sand and other particles from entering the choke and the ground pipe network, avoiding blockage of the choke and wear of the wellhead equipment.
节流器通常安装在井下1800米左右位置,进行天然气采收工作,因节流器上、下游工作压差相对较大,气液由下向上将井底砂粒带出,需在节流器底部增加防砂装置,避免更多的砂粒进入节流器内部或下游,现有节流器防砂装置通常只配置单层防砂网,且防砂目数相对较小,导致其对于细小砂粒的过滤效果相对较差,导致更多的砂粒进入节流器内部或下游管网,加速设备的磨损,增加维护成本,降低设备寿命,容易导致防砂装置的性能下降,甚至可能引发节流器堵塞的问题。现有防砂装置的结构设计存在难以更换的问题,会导致维护周期的延长,而且还会浪费大量的资源,因此本实用新型提供了一种适用于气田井下节流器防砂装置。The throttle is usually installed at about 1,800 meters underground for natural gas recovery. Because the working pressure difference between the upstream and downstream of the throttle is relatively large, the gas and liquid carry the sand from the bottom of the well upward. It is necessary to add a sand prevention device at the bottom of the throttle to prevent more sand from entering the throttle or downstream. The existing throttle sand prevention device is usually only equipped with a single-layer sand prevention net, and the number of sand prevention meshes is relatively small, resulting in relatively poor filtering effect for fine sand particles, causing more sand particles to enter the throttle or downstream pipelines, accelerating equipment wear, increasing maintenance costs, and reducing equipment life. It is easy to cause the performance of the sand prevention device to decline, and may even cause the throttle to be blocked. The structural design of the existing sand prevention device is difficult to replace, which will lead to an extension of the maintenance cycle and waste a lot of resources. Therefore, the utility model provides a sand prevention device suitable for throttles underground in gas fields.
实用新型内容Utility Model Content
为解决现有技术的不足,本实用新型提供了一种适用于气田井下节流器防砂装置,本设计通过对防砂装置结构的改变,可以大大提高防砂效果,在应用中可以使节流器寿命更长,降低节流器因砂粒堵塞导致节流器解封困难的故障率。In order to address the deficiencies in the prior art, the utility model provides a sand control device suitable for a throttle downhole in a gas field. The design can greatly improve the sand control effect by changing the structure of the sand control device. In application, the throttle life can be extended and the failure rate of the throttle being difficult to unseal due to throttle blockage by sand particles can be reduced.
本实用新型为实现上述目的,通过以下技术方案实现:In order to achieve the above-mentioned purpose, the utility model is realized through the following technical solutions:
一种适用于气田井下节流器防砂装置,包括节流器和防砂装置,所述节流器上端包括投送头、打捞头和排水滑套,所述节流器下端包括胶筒和防砂装置,所述防砂装置包括上防砂座、下防砂座和防砂网,所述节流器尾部与上防砂座连接,所述防砂网设置在上防砂座和下防砂座之间,所述上防砂座和下防砂座之间通过螺纹进行连接用于固定防砂网。A throttle sand control device suitable for gas field downholes, comprising a throttle and a sand control device, wherein the upper end of the throttle comprises a delivery head, a fishing head and a drainage sliding sleeve, the lower end of the throttle comprises a rubber cylinder and a sand control device, the sand control device comprises an upper sand control seat, a lower sand control seat and a sand control net, the tail of the throttle is connected to the upper sand control seat, the sand control net is arranged between the upper sand control seat and the lower sand control seat, and the upper sand control seat and the lower sand control seat are connected by threads for fixing the sand control net.
所述防砂装置通过螺纹连接固定在节流器尾部。The sand prevention device is fixed to the tail of the throttle through threaded connection.
所述防砂网为胶囊样式,防砂网底部设计为U型,所述防砂网内壁设置有不规则的沟壑。The sand-proof net is in capsule style, the bottom of the sand-proof net is designed to be U-shaped, and the inner wall of the sand-proof net is provided with irregular grooves.
所述防砂网下端设置为50目,防砂网上端设置为90目。The lower end of the sand-proof net is set to 50 meshes, and the upper end of the sand-proof net is set to 90 meshes.
所述防砂网可进行拆卸更换。The sand control net can be disassembled and replaced.
对比现有技术,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本设计对井下节流器防砂装置进行了创新性改进,旨在提高砂粒过滤效果,降低节流器因砂粒堵塞导致节流器解封困难的故障率。新设计中,防砂网被重新构思为胶囊式,能够对气液混合物和砂粒进行二次过滤。下部的防砂网采用凸面设计,目数为50目,主要用于过滤直径较大的砂粒,有效减少了堵塞防砂网的风险。气液混合物会通过顶部孔隙流入防砂网内部,为了增强防砂效果,防砂网的内壁材料与主体材料不同,内壁设置了不规则沟壑,这有助于嵌入一部分细小的砂粒。随后,气液混合物通过上方的90目凹面防砂网进行二次过滤,有效过滤直径较小的砂粒,显著减小了防砂装置堵塞的风险。胶囊式防砂网的设计考虑了更换的便捷性,避免了浪费。结构相对简单的防砂装置不仅延长了节流器的寿命,而且降低了维护成本。整体而言,这一创新设计为井下节流器的防砂系统带来了更高的可靠性和可操作性,这种双层过滤的设计极大地提高了防砂效果,使其更适用于气田环境中复杂的沉积物条件。This design makes innovative improvements to the downhole choke sand control device, aiming to improve the sand filtering effect and reduce the failure rate of the choke being difficult to unseal due to sand blockage. In the new design, the sand control net is re-conceived as a capsule type, which can perform secondary filtration on the gas-liquid mixture and sand. The lower sand control net adopts a convex design with a mesh size of 50, which is mainly used to filter sand with larger diameters, effectively reducing the risk of clogging the sand control net. The gas-liquid mixture will flow into the sand control net through the top pores. In order to enhance the sand control effect, the inner wall material of the sand control net is different from the main material, and irregular grooves are set on the inner wall, which helps to embed some fine sand. Subsequently, the gas-liquid mixture is secondary filtered through the upper 90-mesh concave sand control net, which effectively filters sand with smaller diameters and significantly reduces the risk of clogging of the sand control device. The design of the capsule sand control net takes into account the convenience of replacement and avoids waste. The sand control device with a relatively simple structure not only extends the life of the choke, but also reduces maintenance costs. Overall, this innovative design brings higher reliability and operability to the sand control system of the downhole choke. The double-layer filtration design greatly improves the sand control effect, making it more suitable for complex sediment conditions in gas field environments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的主视图;Fig. 1 is a front view of the utility model;
图2为本实用新型防砂网结构示意图Figure 2 is a schematic diagram of the structure of the utility model sand control net
图3为本实用新型的部分结构示意图。FIG3 is a partial structural schematic diagram of the utility model.
图4为本实用新型的防砂装置的整体结构示意图Figure 4 is a schematic diagram of the overall structure of the sand control device of the utility model
附图中所示标号:1、节流器;2、防砂装置;3、投送头;4、打捞头;5、排水滑套;6、卡瓦;7、胶筒;8、上防砂座;9、下防砂座;10、防砂网;11、沟壑。The numbers shown in the accompanying drawings are: 1. throttle; 2. sand control device; 3. delivery head; 4. fishing head; 5. drainage sliding sleeve; 6. slip; 7. rubber cylinder; 8. upper sand control seat; 9. lower sand control seat; 10. sand control net; 11. gully.
具体实施方式DETAILED DESCRIPTION
结合附图和具体实施例,对本实用新型作进一步说明。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型讲授的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所限定的范围。The utility model is further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not used to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by this application.
本实用新型中使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接、粘贴等常规手段,同时,为了清楚地表达各构件之间的连接关系和工作原理,说明书附图采用机构运动的简图的方式进行了整理绘制,在此不再详述。The standard parts used in the present invention can all be purchased from the market, special-shaped parts can be customized according to the description in the specification and the drawings, and the specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, and bonding in the prior art. At the same time, in order to clearly express the connection relationship and working principle between the various components, the drawings in the specification are organized and drawn in the form of simple diagrams of the mechanism movement, which will not be described in detail here.
如图1所示,一种适用于气田井下节流器防砂装置,包括节流器1和防砂装置2,其特征在于,节流器1上端包括投送头3、打捞头4和排水滑套5,节流器1下端包括卡瓦6和胶筒7,防砂装置2包括上防砂座8、下防砂座9和防砂网10,节流器1尾部与上防砂座8连接,防砂网10设置在上防砂座8和下防砂座9之间,上防砂座8和下防砂座9之间通过螺纹进行连接用于固定防砂网10。As shown in Figure 1, a throttle sand control device suitable for gas field downhole includes a throttle 1 and a sand control device 2, characterized in that the upper end of the throttle 1 includes a delivery head 3, a fishing head 4 and a drainage sleeve 5, the lower end of the throttle 1 includes a slip 6 and a rubber cylinder 7, the sand control device 2 includes an upper sand control seat 8, a lower sand control seat 9 and a sand control net 10, the tail of the throttle 1 is connected to the upper sand control seat 8, the sand control net 10 is arranged between the upper sand control seat 8 and the lower sand control seat 9, and the upper sand control seat 8 and the lower sand control seat 9 are connected by threads for fixing the sand control net 10.
进一步的,防砂装置2通过螺纹连接固定在节流器1尾部。Furthermore, the sand prevention device 2 is fixed to the tail of the throttle 1 by threaded connection.
进一步的,防砂网10为胶囊样式,防砂网10底部设计为U型,防砂网10内壁设置有不规则的沟壑11,改变砂粒的运动轨迹,降低砂粒运动速度,同时沟壑可嵌入部分砂粒,沟壑材料与防砂网主体材料不同,不会降低整体结构强度。Furthermore, the sand-proof net 10 is in capsule style, the bottom of the sand-proof net 10 is designed to be U-shaped, and the inner wall of the sand-proof net 10 is provided with irregular grooves 11 to change the movement trajectory of the sand particles and reduce the movement speed of the sand particles. At the same time, the grooves can embed some sand particles. The groove material is different from the main material of the sand-proof net and will not reduce the overall structural strength.
进一步的,防砂网10下端设置为50目,防砂网10上端设置为90目,二次过滤提高过滤效果,降低堵塞风险。Furthermore, the lower end of the sand-proof net 10 is set to 50 meshes, and the upper end of the sand-proof net 10 is set to 90 meshes. The secondary filtration improves the filtering effect and reduces the risk of clogging.
作为优化,防砂网10可进行拆卸更换,延长节流器的寿命,容易安装和拆卸。As an optimization, the sand control net 10 can be disassembled and replaced, which prolongs the life of the throttle and is easy to install and disassemble.
工作原理:Working principle:
当井底气液携带砂粒由下向上流出,流经井下节流器时,防砂装置发挥着关键作用。首先,防砂网设计为胶囊式,气液经过防砂装置的第一层防砂网,下部防砂网采用凸面结构设计,目数为50目。根据砂粒受力的原理,较大的砂粒不能通过防砂网,从而被凸起部分推向节流器两侧,而流体和较小的砂粒则能够通过防砂网孔隙流入防砂网内部。在防砂网内壁设置有不规则沟壑,旨在改变砂粒的运动方向并嵌入一部分砂粒,气液进入到防砂装置的第二层防砂网,设计为90目的凹面结构,对较小直径的砂粒进行二次过滤。完成过滤的气液随后流入节流器内部,并最终到达井口。整个过程中,防砂装置的设计大大提高了过滤效率,降低了堵塞风险。通过巧妙的凸凹面设计和多层次的过滤结构,防砂装置成功地实现了对不同尺寸砂粒的有效过滤,从而确保了井下节流器的稳定运行。这一创新性的工作原理大幅提升了防砂效果,为油气井的持续生产提供了可靠的保障。When the gas and liquid at the bottom of the well carry sand particles and flow out from bottom to top and flow through the downhole throttle, the sand control device plays a key role. First, the sand control net is designed as a capsule type. The gas and liquid pass through the first layer of the sand control net of the sand control device. The lower sand control net adopts a convex structure design with a mesh size of 50. According to the principle of force on sand particles, larger sand particles cannot pass through the sand control net, and are pushed to the sides of the throttle by the convex part, while the fluid and smaller sand particles can flow into the sand control net through the pores of the sand control net. Irregular grooves are set on the inner wall of the sand control net to change the movement direction of the sand particles and embed some of the sand particles. The gas and liquid enter the second layer of the sand control net of the sand control device, which is designed as a 90-mesh concave structure to perform secondary filtration on the sand particles with smaller diameters. The filtered gas and liquid then flow into the throttle and finally reach the wellhead. Throughout the process, the design of the sand control device greatly improves the filtration efficiency and reduces the risk of blockage. Through the ingenious convex and concave surface design and multi-level filtering structure, the sand control device successfully achieves effective filtration of sand particles of different sizes, thereby ensuring the stable operation of the downhole choke. This innovative working principle greatly improves the sand control effect and provides a reliable guarantee for the continuous production of oil and gas wells.
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