Multi-wire cutting equipment
Technical Field
The utility model relates to the technical field of stone machining devices, in particular to multi-wire cutting equipment.
Background
The stone is widely applied in industries such as building decoration, and the natural stone for building decoration mainly comprises granite and marble. The volume and thickness of the stone just mined are large, the stone needs to be cut into stone plates with smaller thickness, multi-wire cutting equipment is commonly used at present, most of multi-wire cutting equipment in the market winds diamond wires on four main guide wheels, and the diamond wires form an upper cutting plane and a lower cutting plane; however, because the positions of the four main guide wheels are fixed, when the height of the stone exceeds the distance between the upper main guide wheel and the lower main guide wheel, the diamond wire above the stone is subjected to secondary cutting, and because the planes of the upper diamond wire and the lower diamond wire are not completely parallel, waste products are easy to generate, and the size and the height of the processed material are limited by the existing multi-wire cutting equipment.
Disclosure of utility model
The utility model discloses multi-wire cutting equipment, and aims to solve the problem that repeated cutting exists in the existing multi-wire cutting.
The utility model adopts the following scheme:
The application provides multi-wire cutting equipment, which comprises a frame, a workbench positioned below the frame, and an adjusting mechanism, wherein the frame is provided with a cutting mechanism, the cutting mechanism comprises a first main guide wheel and a second main guide wheel which are arranged on two opposite sides of the frame and are arranged in parallel, grooves suitable for winding cutting wires are formed on the first main guide wheel and the second main guide wheel, and a plurality of cutting wires are wound between the first main guide wheel and the second main guide wheel so as to form a cutting wire net on the upper side and the lower side; the adjusting mechanism comprises a first wire pressing wheel and a second wire pressing wheel which are arranged in parallel with the first main guide wheel and the second main guide wheel, a plurality of roller wheels are respectively arranged on the first wire pressing wheel and the second wire pressing wheel, wire grooves parallel to the grooves are formed on each roller wheel, and the wire grooves are staggered with the grooves; the first wire pressing wheel and the second wire pressing wheel are arranged above the cutting wire to press the cutting wire net formed on the upper sides of the first main guide wheel and the second main guide wheel to be coplanar with the cutting wire net formed on the lower side and are arranged in a staggered mode.
Further, a jacking device is arranged on the workbench to jack the stone on the workbench to the cutting line net for cutting.
Further, the first main guide wheel is connected with a driving mechanism.
Further, the wire grooves and the grooves are arranged in an equidistance and staggered mode.
Further, the adjusting mechanism is provided with a distance adjusting mechanism to adjust the distance between the adjacent roller wheels.
Further, the roller wheel is arranged on the shafts of the first wire pressing wheel and the second wire pressing wheel through bearings, and a shaft sleeve is arranged to limit the movement of the roller wheel.
Further, the first main guide wheel and the second main guide wheel are fixed on the outer side of the frame; the first wire pressing wheel and the second wire pressing wheel are arranged on the inner sides of the first main guide wheel and the second main guide wheel.
Further, the cutting line adopts a diamond wire.
The beneficial effects are that:
According to the scheme, the cutting line net positioned on the upper side of the main guide wheel is downwards pressed to be coplanar and parallel with the cutting line net below by the two wire pressing wheels, and meanwhile, the wire grooves of the roller wheels on the wire pressing wheels and the grooves on the main guide wheel are distributed in a staggered mode, so that the downwards pressed cutting line net is distributed among the lower cutting line nets, on one hand, the cutting efficiency can be improved, on the other hand, the problem of repeated cutting cannot occur in the whole process, and the product quality is greatly improved.
Drawings
Fig. 1 is a schematic structural diagram of a multi-wire cutting apparatus according to an embodiment of the present utility model;
Fig. 2 is a front view of a multi-wire cutting apparatus according to an embodiment of the present utility model;
Fig. 3 is a top view and a partial detail view of a multi-wire cutting apparatus according to an embodiment of the present utility model;
Fig. 4 is a schematic diagram of a wire pressing wheel structure of a multi-wire cutting device according to an embodiment of the present utility model;
Fig. 5 is a schematic diagram of a mounting structure of a roller and a bearing of a wire pressing wheel of a multi-wire cutting device according to an embodiment of the present utility model;
Reference numerals:
The device comprises a frame 1, a workbench 2, a main guide wheel 3, an adjusting mechanism 4, a jacking device 5, a diamond wire 301, a first main guide wheel 302, a second main guide wheel 303, a driving motor 304, a first wire pressing wheel 401, a second wire pressing wheel 402, a roller wheel 403 and a bearing 404.
Detailed Description
As shown in fig. 1 to 5, the present embodiment provides a multi-wire cutting apparatus, which includes a frame 1 and a workbench 2 located below the frame 1, wherein a cutting mechanism is disposed on the frame 1, and further includes an adjusting mechanism 4, the cutting mechanism includes a first main guide wheel 302 and a second main guide wheel 303 disposed on opposite sides of the frame 1, grooves suitable for winding cutting wires are formed on the first main guide wheel 302 and the second main guide wheel 303, and a plurality of cutting wires are wound between the first main guide wheel 302 and the second main guide wheel 303 to form a cutting wire net on upper and lower sides; the adjusting mechanism 4 comprises a first wire pressing wheel 401 and a second wire pressing wheel 402, a plurality of roller wheels 403 are respectively arranged on the first wire pressing wheel 401 and the second wire pressing wheel 402, a wire groove parallel to the groove is formed on each roller wheel 403, and the wire grooves are staggered with the groove; the first wire pressing wheel 401 and the second wire pressing wheel 402 are disposed above the cutting wire to press the cutting wire formed on the upper sides of the first main guide wheel 302 and the second main guide wheel 303 to be coplanar with and staggered with the cutting wire formed on the lower side.
In the present embodiment, as shown in fig. 1, the structure of the frame 1 is not particularly limited, and it is used for mounting a cutting mechanism and an adjusting structure. A workbench 2 is formed below the frame 1, and a jacking device 5 is arranged on the workbench 2 to jack up stone materials on the workbench 2 to the cutting wire net for cutting, namely, the jacking device 5 is used for jacking up the stone materials placed on the workbench 2 so as to match with the cutting wire net for cutting. Of course, in other embodiments, the cutting feed may also be achieved by moving the cutting wire web. The jacking device 5 can adopt a hydraulic jacking mode or a motor jacking mode, or other structures capable of realizing lifting.
As shown in fig. 1 to 5, a first main guide wheel 302 and a second main guide wheel 303 are oppositely arranged on the outer side of the frame 1, the first main guide wheel 302 and the second main guide wheel 303 have a certain length, grooves are arranged on each main guide wheel 3 at intervals, and cutting lines are suitable for winding from the grooves. A driving mechanism is connected to the first main guide wheel 302 or the second main guide wheel 303 to drive the first main guide wheel 302 and the second main guide wheel 303 to rotate. In this embodiment, the cutting wire may be a diamond wire 301, where the diamond wire 301 is wound between the first main guide wheel 302 and the second main guide wheel 303, and cutting wire meshes are formed on the upper and lower sides of the main guide wheel 3 respectively. When the driving motor 304 rotates, each diamond wire 301 is driven to rotate at a high speed, thereby achieving a cutting effect.
As shown in fig. 1 to 5, the first wire pressing wheel 401 and the second wire pressing wheel 402 are mounted on the inner sides of the first main guide wheel 302 and the second main guide wheel 303, and the first wire pressing wheel 401, the second wire pressing wheel 402 and the first main guide wheel 302 and the second main guide wheel 303 are arranged in parallel. The first wire pressing wheel 401 and the second wire pressing wheel 402 are respectively provided with a plurality of roller wheels 403 in an arrangement mode, the roller wheels 403 are provided with wire grooves parallel to the grooves, the first wire pressing wheel 401 and the second wire pressing wheel 402 are arranged on the upper portion of the upper side cutting wire net, the bottoms of the wire grooves are flush with grooves at the bottoms of the main guide wheels 3, the upper side cutting wire net can be pressed to be coplanar and parallel to the lower side cutting wire net, meanwhile, the wire grooves and the grooves are distributed in a staggered mode, and therefore the upper side cutting wire net can be pressed down and then located between the lower side cutting wire nets, cutting effects can be achieved by the two groups of cutting wire nets when the diamond wire 301 rotates at a high speed, and the cutting efficiency can be improved in limited space due to the fact that the wire grooves are formed in different positions of stone materials. In this embodiment, the slots and the grooves are arranged in a staggered manner at equal intervals, so that the thickness of the cut stone slab is the same. Of course, in other embodiments, the staggered distance between the wire chases and grooves may be adjusted to be unequal, thereby achieving cutting of slate of different thickness in the same cutting wire net as desired. In a further embodiment, a distance-adjusting mechanism may be provided on the adjusting mechanism 4 to adjust the distance between adjacent roller wheels 403. The distance adjusting mechanism can be manually adjusted to adjust the distance between the roller wheels 403 when the equipment is stopped, or other existing structures can be adopted to adjust the distance between the roller wheels 403, and the specific structure is not limited herein.
In this embodiment, the roller 403 is mounted on the shafts of the first wire pressing wheel 401 and the second wire pressing wheel 402 through a bearing 404, and is provided with a shaft sleeve to limit the movement of the first wire pressing wheel and the second wire pressing wheel, so that the roller 403 can rotate along with the diamond wire 301 during operation, thereby reducing friction damage.
Through the scheme of the embodiment, when the diamond wire 301 winds from the lower side to the upper side of the main guide wheel 3, the wire distance and the direction of the cutting wire mesh are changed through the roller wheel 403 on the wire pressing wheel, so that the cutting wire mesh parallel and coplanar with the cutting wire mesh at the lower side of the main guide wheel 3 are realized, and the cutting wire meshes are mutually staggered. Roller 403 on the line ball wheel is fixed through bearing 404, and roller 403 and bearing 404 pass through the axle sleeve spacing, and when leading wheel 3 drove the buddha's warrior attendant line 301 motion, roller 403 can rotate thereupon, avoids the damage that causes roller 403 because of friction as far as possible. During operation, the jacking device 5 on the workbench 2 jacks up the stone, the diamond wires 301 moving at high speed cut the stone, the upper diamond wire 301 and the lower diamond wire 301 are on the same plane and are parallel to each other, secondary cutting is avoided, the height of stone processing is not limited, and the applicability of cutting equipment is improved.
It should be understood that: the above is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model.
The description of the drawings in the embodiments above illustrates only certain embodiments of the utility model and should not be taken as limiting the scope, since other related drawings may be made by those of ordinary skill in the art without the benefit of the inventive faculty.