CN221892260U - Accurate regulation and control device of batching stirring - Google Patents
Accurate regulation and control device of batching stirring Download PDFInfo
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技术领域Technical Field
本实用新型属于混凝土生产加工设备技术领域,具体涉及一种配料搅拌精准调控装置。The utility model belongs to the technical field of concrete production and processing equipment, and specifically relates to a precise control device for batching and mixing.
背景技术Background Art
混凝土是由胶凝材料将集料胶结成整体的工程复合材料的统称,通常讲的混凝土一词是指用水泥作胶凝材料,砂、石作集料、与水按一定比例配合,经搅拌装置搅拌而得的水泥混凝土。Concrete is a general term for engineering composite materials that are made of aggregates bonded together by cementitious materials. The term concrete usually refers to cement concrete that is made by using cement as the cementitious material, sand and stone as aggregates, and water in a certain proportion and mixing with a mixing device.
现有的混凝土搅拌装置在进行配料搅拌时,由于搅拌方式单一,在搅拌混合操作时容易搅拌混合不充分,混合所需时间较长,不便于对搅拌混合时间进行调整把控,且不便于在进料阶段实时对原料进料量进行调控,操作不便。When the existing concrete mixing device is mixing ingredients, due to the single mixing method, it is easy to cause insufficient mixing during the mixing operation, and the mixing time is long. It is not convenient to adjust and control the mixing time, and it is not convenient to control the raw material feed amount in real time during the feeding stage, which makes the operation inconvenient.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种配料搅拌精准调控装置,以解决上述背景技术中提出现有的混凝土搅拌装置在进行配料搅拌时,由于搅拌方式单一,在搅拌混合操作时容易搅拌混合不充分,混合所需时间较长,不便于对搅拌混合时间进行调整把控,且不便于在进料阶段实时对原料进料量进行调控,操作不便的问题。The utility model aims to provide a precise control device for batching and mixing, so as to solve the problems in the prior art that, when performing batching and mixing, the existing concrete mixing device has a single mixing mode, which makes it easy for the mixing and mixing to be insufficient during the mixing and mixing operation, and the mixing time is long, and it is not convenient to adjust and control the mixing and mixing time, and it is not convenient to control the raw material feed amount in real time during the feeding stage, resulting in inconvenient operation.
为实现上述目的,本实用新型提供如下技术方案:一种配料搅拌精准调控装置,包括筒体,所述筒体上密封安装有筒盖,所述筒盖上开设有两个进料口且两个进料口处均固定安装有进料斗,所述进料斗上开设有滑槽且滑槽内滑动安装有挡料板,所述挡料板的一端固定安装有把手,所述筒体内转动安装有转动轴,所述筒体的下表面固定安装有减速电机,所述转动轴的底端与减速电机的输出端固定连接,所述转动轴的顶端固定安装有第一齿轮,所述第一齿轮上啮合有第二齿轮,所述筒盖的下表面固定安装有与第二齿轮相啮合的齿环,所述第二齿轮上固定安装有连接轴,所述筒体上连通有排液管,所述排液管上设置有流量控制阀。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a precise control device for batching and mixing, comprising a cylinder body, a cylinder cover is sealed on the cylinder body, two feed ports are provided on the cylinder cover and feed hoppers are fixedly installed at the two feed ports, a slide groove is provided on the feed hopper and a baffle plate is slidably installed in the slide groove, a handle is fixedly installed at one end of the baffle plate, a rotating shaft is rotatably installed in the cylinder body, a reduction motor is fixedly installed on the lower surface of the cylinder body, the bottom end of the rotating shaft is fixedly connected to the output end of the reduction motor, a first gear is fixedly installed on the top of the rotating shaft, a second gear is meshed on the first gear, a gear ring meshed with the second gear is fixedly installed on the lower surface of the cylinder cover, a connecting shaft is fixedly installed on the second gear, a discharge pipe is connected to the cylinder body, and a flow control valve is arranged on the discharge pipe.
采用上述方案,通过设置减速电机、第一齿轮、第二齿轮、齿环和搅拌杆,减速电机带动转动轴转动,转动轴转动带动第一齿轮跟随转动,第一齿轮转动带动配合齿环带动第二齿轮和连接轴转动,从而可以在转动轴转动搅拌混合的同时,连接轴自转的同时又以转动轴为轴心进行公转对筒体内的配料进行搅拌混合,搅拌方式多样,混合效率高,便于对混合时间进行调控;通过拉动进料板来改变进料口打开的大小即可以实现对配料的下料速度进行调控。The above scheme is adopted, by arranging a reduction motor, a first gear, a second gear, a gear ring and a stirring rod, the reduction motor drives the rotating shaft to rotate, the rotation of the rotating shaft drives the first gear to follow the rotation, the rotation of the first gear drives the matching gear ring to drive the second gear and the connecting shaft to rotate, so that while the rotating shaft rotates to stir and mix, the connecting shaft rotates while revolving around the rotating shaft as the axis to stir and mix the ingredients in the cylinder, the stirring methods are diverse, the mixing efficiency is high, and the mixing time is easy to regulate; the feeding speed of the ingredients can be regulated by pulling the feed plate to change the size of the feed port opening.
作为一种优选的实施方式,所述筒盖的下表面固定安装有喷淋管,所述喷淋管上连通有进水管,所述进水管的一端延伸至筒盖外并与外界高压水泵相连通。As a preferred embodiment, a spray pipe is fixedly mounted on the lower surface of the cylinder cover, and a water inlet pipe is connected to the spray pipe. One end of the water inlet pipe extends outside the cylinder cover and is connected to an external high-pressure water pump.
采用上述方案,外界高压水源经由进水管流入喷淋管,再经由喷淋管喷出,可以将筒体内部设备上残留的混合物冲刷下来,避免残留混合物流附着筒内设备上而影响装置的使用寿命。By adopting the above scheme, the external high-pressure water source flows into the spray pipe through the water inlet pipe and then sprays out through the spray pipe, which can flush out the residual mixture on the equipment inside the cylinder, avoiding the residual mixed flow from adhering to the equipment inside the cylinder and affecting the service life of the device.
作为一种优选的实施方式,所述转动轴的外表面转动安装有连接板,所述连接板远离转动轴的一端与连接轴转动连接。As a preferred embodiment, a connecting plate is rotatably mounted on the outer surface of the rotating shaft, and one end of the connecting plate away from the rotating shaft is rotatably connected to the connecting shaft.
采用上述方案,通过设置连接板可以对第二齿轮进行支撑,保证第二齿轮和第一齿轮啮合的稳定性。By adopting the above solution, the second gear can be supported by providing a connecting plate, thereby ensuring the stability of the meshing between the second gear and the first gear.
作为一种优选的实施方式,所述转动轴和连接轴的外表面均固定安装有若干个搅拌杆。As a preferred embodiment, a plurality of stirring rods are fixedly mounted on the outer surfaces of the rotating shaft and the connecting shaft.
采用上述方案,通过设置搅拌杆可以进一步提高搅拌效率。By adopting the above solution, the stirring efficiency can be further improved by providing a stirring rod.
作为一种优选的实施方式,所述转动轴的外表面固定安装有刮料板,所述刮料板的下表面与筒体内壁的下表面相贴合,所述刮料板的一端固定安装有清扫刷,所述清扫刷的刷面与筒体内壁相贴合。As a preferred embodiment, a scraper plate is fixedly installed on the outer surface of the rotating shaft, and the lower surface of the scraper plate is in contact with the lower surface of the inner wall of the cylinder. A cleaning brush is fixedly installed on one end of the scraper plate, and the brush surface of the cleaning brush is in contact with the inner wall of the cylinder.
采用上述方案,通过设置刮料板和清扫刷可以将筒体的内壁和底部附着的混合料清扫干净,避免了原料的浪费和残留的混合物料影响下一次混合操作。By adopting the above scheme, the mixed material attached to the inner wall and the bottom of the cylinder can be cleaned by arranging a scraper plate and a cleaning brush, thereby avoiding the waste of raw materials and the residual mixed material affecting the next mixing operation.
作为一种优选的实施方式,所述进料斗上设置有刻度线。As a preferred embodiment, scale lines are provided on the feed hopper.
采用上述方案,通过设置刻度线可以对配料的进料量进行精确量化调控。By adopting the above scheme, the feed amount of the ingredients can be precisely quantified and controlled by setting the scale lines.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该一种配料搅拌精准调控装置通过设置减速电机、第一齿轮、第二齿轮、齿环和搅拌杆,减速电机带动转动轴转动,转动轴转动带动第一齿轮跟随转动,第一齿轮转动带动配合齿环带动第二齿轮和连接轴转动,从而可以在转动轴转动搅拌混合的同时,连接轴自转的同时又以转动轴为轴心进行公转对筒体内的配料进行搅拌混合,搅拌方式多样,混合效率高,便于对混合时间进行调控;The precise control device for mixing and stirring ingredients is provided with a reduction motor, a first gear, a second gear, a gear ring and a stirring rod. The reduction motor drives the rotating shaft to rotate, and the rotation of the rotating shaft drives the first gear to follow the rotation. The rotation of the first gear drives the matching gear ring to drive the second gear and the connecting shaft to rotate. Therefore, while the rotating shaft rotates to mix and stir, the connecting shaft rotates and revolves around the rotating shaft as the axis to mix and stir the ingredients in the cylinder. The mixing methods are diverse, the mixing efficiency is high, and the mixing time is easy to control.
该一种配料搅拌精准调控装置通过设置进料斗、挡料板和度尺,通过拉动进料板来改变进料口打开的大小即可以实现对配料的下料速度进行调节,进而可以配合刻度尺对配料的进料量进行实施精准调控;The precise control device for batching and stirring is provided with a feed hopper, a baffle plate and a scale, and the feeding speed of the batching can be adjusted by pulling the feed plate to change the size of the feed opening, and the feeding amount of the batching can be precisely controlled in conjunction with the scale;
该一种配料搅拌精准调控装置通过设置刮料板、清扫刷和喷淋管可以对筒体的内壁和底部附着的混合料清扫干净,避免了原料的浪费和残留的混合料影响装置的使用寿命。The precise control device for batching and mixing can clean the mixed material attached to the inner wall and bottom of the cylinder by arranging a scraper plate, a cleaning brush and a spray pipe, thereby avoiding the waste of raw materials and the residual mixed material affecting the service life of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的筒体剖面结构示意图;Figure 2 is a schematic diagram of the cross-sectional structure of the cylinder of the utility model;
图3为本实用新型的筒盖另一角度结构示意图;FIG3 is a schematic structural diagram of the cylinder cover of the utility model from another angle;
图4为本实用新型的进料斗另一角度结构示意图。FIG. 4 is a schematic structural diagram of the feed hopper of the present invention from another angle.
图中:1、筒体;2、筒盖;3、进料斗;4、挡料板;5、转动轴;6、减速电机;7、第一齿轮;8、第二齿轮;9、齿环;10、连接轴;11、流量控制阀;12、喷淋管;13、进水管;14、连接板;15、搅拌杆;16、刮料板;17、清扫刷;18、刻度线。In the figure: 1. Cylinder body; 2. Cylinder cover; 3. Feed hopper; 4. Baffle plate; 5. Rotating shaft; 6. Speed reducer motor; 7. First gear; 8. Second gear; 9. Gear ring; 10. Connecting shaft; 11. Flow control valve; 12. Spray pipe; 13. Water inlet pipe; 14. Connecting plate; 15. Stirring rod; 16. Scraper plate; 17. Cleaning brush; 18. Scale line.
具体实施方式DETAILED DESCRIPTION
请参阅图1-4,本实用新型提供一种配料搅拌精准调控装置,包括筒体1,筒体1上密封安装有筒盖2,筒盖2上开设有两个进料口且两个进料口处均固定安装有进料斗3,进料斗3上开设有滑槽且滑槽内滑动安装有挡料板4,挡料板4的一端固定安装有把手,筒体1内转动安装有转动轴5,筒体1的下表面固定安装有减速电机6,转动轴5的底端与减速电机6的输出端固定连接,转动轴5的顶端固定安装有第一齿轮7,第一齿轮7上啮合有第二齿轮8,筒盖2的下表面固定安装有与第二齿轮8相啮合的齿环9,第二齿轮8上固定安装有连接轴10,筒体1上连通有排液管,排液管上设置有流量控制阀11,进料斗3上设置有刻度线18,减速电机6带动转动轴5转动,转动轴5转动带动第一齿轮7跟随转动,第一齿轮7转动带动配合齿环9带动第二齿轮8和连接轴10转动,从而可以在转动轴5转动搅拌混合的同时,连接轴10自转的同时又以转动轴5为轴心进行公转对筒体1内的配料进行搅拌混合,搅拌方式多样,混合效率高,便于对混合时间进行调控,拉动进料板来改变进料口打开的大小即可以实现对配料的下料速度进行调节,进而可以配合刻度尺对配料的进料量进行实施精准调控。Please refer to Figures 1-4. The utility model provides a precise control device for batching and mixing, including a cylinder 1, a cylinder cover 2 is sealed on the cylinder 1, two feed ports are provided on the cylinder cover 2, and feed hoppers 3 are fixedly installed at the two feed ports, a slide groove is provided on the feed hopper 3, and a baffle plate 4 is slidably installed in the slide groove, and a handle is fixedly installed on one end of the baffle plate 4, a rotating shaft 5 is rotatably installed in the cylinder 1, a reduction motor 6 is fixedly installed on the lower surface of the cylinder 1, the bottom end of the rotating shaft 5 is fixedly connected to the output end of the reduction motor 6, a first gear 7 is fixedly installed on the top of the rotating shaft 5, and a second gear 8 is meshed on the first gear 7, a gear ring 9 meshing with the second gear 8 is fixedly installed on the lower surface of the cylinder cover 2, and a connecting shaft 1 is fixedly installed on the second gear 8 0, the cylinder 1 is connected with a discharge pipe, the discharge pipe is provided with a flow control valve 11, the feed hopper 3 is provided with a scale line 18, the reduction motor 6 drives the rotating shaft 5 to rotate, the rotating shaft 5 rotates to drive the first gear 7 to follow the rotation, the first gear 7 rotates to drive the matching gear ring 9 to drive the second gear 8 and the connecting shaft 10 to rotate, so that while the rotating shaft 5 rotates to stir and mix, the connecting shaft 10 rotates while revolving around the rotating shaft 5 as the axis to stir and mix the ingredients in the cylinder 1, the stirring mode is diverse, the mixing efficiency is high, and the mixing time is convenient to control. The feeding speed of the ingredients can be adjusted by pulling the feed plate to change the size of the feed port, and then the feed amount of the ingredients can be accurately controlled in conjunction with the scale.
其中,筒盖2的下表面固定安装有喷淋管12,喷淋管12上连通有进水管13,进水管13的一端延伸至筒盖2外并与外界高压水泵相连通,外界高压水源经由进水管13流入喷淋管12,再经由喷淋管12喷出,可以将筒体1内部设备上残留的混合物冲刷下来,避免残留混合物流附着筒内设备上而影响装置的使用寿命。Among them, a spray pipe 12 is fixedly installed on the lower surface of the cylinder cover 2, and the spray pipe 12 is connected to a water inlet pipe 13. One end of the water inlet pipe 13 extends to the outside of the cylinder cover 2 and is connected to an external high-pressure water pump. The external high-pressure water source flows into the spray pipe 12 through the water inlet pipe 13 and is then sprayed out through the spray pipe 12. The residual mixture on the equipment inside the cylinder body 1 can be washed off to prevent the residual mixed flow from adhering to the equipment inside the cylinder and affecting the service life of the device.
其中,转动轴5的外表面转动安装有连接板14,连接板14远离转动轴5的一端与连接轴10转动连接,连接板14可以对第二齿轮8进行支撑,保证第二齿轮8和第一齿轮7啮合的稳定性。Among them, a connecting plate 14 is rotatably installed on the outer surface of the rotating shaft 5, and the end of the connecting plate 14 away from the rotating shaft 5 is rotatably connected to the connecting shaft 10. The connecting plate 14 can support the second gear 8 to ensure the stability of the meshing of the second gear 8 and the first gear 7.
其中,转动轴5和连接轴10的外表面均固定安装有若干个搅拌杆15,可以进一步提高搅拌效率。Among them, a plurality of stirring rods 15 are fixedly mounted on the outer surfaces of the rotating shaft 5 and the connecting shaft 10, which can further improve the stirring efficiency.
其中,转动轴5的外表面固定安装有刮料板16,刮料板16的下表面与筒体1内壁的下表面相贴合,刮料板16的一端固定安装有清扫刷17,清扫刷17的刷面与筒体1内壁相贴合,刮料板16和清扫刷17可以将筒体1的内壁和底部附着的混合料清扫干净,避免了原料的浪费和残留的混合物料影响下一次混合操作。Among them, a scraper plate 16 is fixedly installed on the outer surface of the rotating shaft 5, and the lower surface of the scraper plate 16 is in contact with the lower surface of the inner wall of the cylinder 1. A cleaning brush 17 is fixedly installed at one end of the scraper plate 16, and the brush surface of the cleaning brush 17 is in contact with the inner wall of the cylinder 1. The scraper plate 16 and the cleaning brush 17 can clean the mixed material attached to the inner wall and bottom of the cylinder 1, avoiding the waste of raw materials and the residual mixed material affecting the next mixing operation.
在使用时,将搅拌混合所需的配料分别投入两个进料斗3内,启动减速电机6,减速电机6带动转动轴5转动,转动轴5转动带动第一齿轮7跟随转动,第一齿轮7转动带动配合齿环9带动第二齿轮8和连接轴10转动,可以在转动轴5转动搅拌混合的同时,连接轴10自转的同时又以转动轴5为轴心进行公转对筒体1内的配料进行搅拌混合,搅拌方式多样,混合效率高,在混合搅拌过程中,拉动进料板来改变进料口打开的大小实现对配料的下料速度进行调节,进而配合刻度尺可以对配料的进料量进行实施精准调控,混合完毕后,打开流量控制阀11,混合后的物料即可经由排液管排出,可以根据需要对物料的流出速度进行调节,操作完成后,将进水管13与外界高压水泵相连通,外界高压水源经由进水管13流入喷淋管12,再经由喷淋管12喷出,将筒体1内部设备上残留的混合物冲刷下来,转动轴5在转动的同时带动刮料板16和清扫刷17对筒体1的内壁和筒体1内壁的下表面进行清刷,将残留在筒体1内的物料刮落并经由排液管排出,提高了物料利用率且可以避免残留的物料影响下一次混合操作。When in use, the ingredients required for stirring and mixing are respectively put into the two feeding hoppers 3, and the reduction motor 6 is started. The reduction motor 6 drives the rotating shaft 5 to rotate, and the rotation of the rotating shaft 5 drives the first gear 7 to follow the rotation. The rotation of the first gear 7 drives the matching gear ring 9 to drive the second gear 8 and the connecting shaft 10 to rotate. While the rotating shaft 5 rotates to stir and mix, the connecting shaft 10 rotates while revolving around the rotating shaft 5 as the axis to stir and mix the ingredients in the cylinder 1. The stirring methods are diverse and the mixing efficiency is high. During the mixing and stirring process, the feed plate is pulled to change the size of the feed port to adjust the feeding speed of the ingredients, and then the feed amount of the ingredients can be implemented with the help of a scale. Precise control, after mixing is completed, open the flow control valve 11, and the mixed material can be discharged through the drain pipe. The outflow speed of the material can be adjusted as needed. After the operation is completed, the water inlet pipe 13 is connected to the external high-pressure water pump, and the external high-pressure water source flows into the spray pipe 12 through the water inlet pipe 13, and then sprayed out through the spray pipe 12 to wash away the mixture remaining on the equipment inside the cylinder 1. While rotating, the rotating shaft 5 drives the scraper plate 16 and the cleaning brush 17 to clean the inner wall of the cylinder 1 and the lower surface of the inner wall of the cylinder 1, and the material remaining in the cylinder 1 is scraped off and discharged through the drain pipe, which improves the material utilization rate and can avoid the residual material from affecting the next mixing operation.
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