CN221891297U - Welding fixture capable of achieving overturning self-locking - Google Patents
Welding fixture capable of achieving overturning self-locking Download PDFInfo
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- CN221891297U CN221891297U CN202420244408.2U CN202420244408U CN221891297U CN 221891297 U CN221891297 U CN 221891297U CN 202420244408 U CN202420244408 U CN 202420244408U CN 221891297 U CN221891297 U CN 221891297U
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- 238000003466 welding Methods 0.000 title claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000003860 storage Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 description 12
- 239000010959 steel Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002444 silanisation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种翻转自锁的焊接工装,包括底座和翻转架,所述底座的内部设置有主动轴,且主动轴的一端与电机的输出端连接,所述主动轴通过锥齿传动结构分别与第一丝杠以及第二丝杠连接,且第一丝杠和第二丝杠上均设置有滑座,同时滑座的顶部连接有锁定杆。该翻转自锁的焊接工装,电机驱动主动轴旋转,主动轴旋转的同时将通过皮带传动结构和锥齿传动结构同步驱动从动轴、第一丝杠和第二丝杠转动,从动轴旋转时将带动翻转架及其内侧的工件翻转,从而即可实现自动翻面的目的,另一方面第一丝杠和第二丝杠上的滑座将推动锁定杆方向移动,直至一侧的锁定杆对翻转架进行自锁,并以此防止其在焊接过程中意外转动,并以此保证焊接工作的正常进行。
The utility model discloses a welding fixture with a flipping self-locking function, including a base and a flip frame, wherein a driving shaft is arranged inside the base, and one end of the driving shaft is connected to the output end of a motor, and the driving shaft is respectively connected to a first screw and a second screw through a bevel gear transmission structure, and a slide seat is arranged on the first screw and the second screw, and a locking rod is connected to the top of the slide seat. In the welding fixture with a flipping self-locking function, a motor drives the driving shaft to rotate, and while the driving shaft rotates, the driven shaft, the first screw and the second screw are synchronously driven to rotate through a belt transmission structure and a bevel gear transmission structure, and when the driven shaft rotates, the flip frame and the workpiece inside thereof are driven to flip, thereby realizing the purpose of automatic flipping, and on the other hand, the slide seats on the first screw and the second screw will push the locking rod to move in a direction until the locking rod on one side self-locks the flip frame, thereby preventing it from accidentally rotating during welding, and thereby ensuring the normal progress of welding work.
Description
技术领域Technical Field
本实用新型涉及钢结构加工技术领域,具体为一种翻转自锁的焊接工装。The utility model relates to the technical field of steel structure processing, in particular to a turning and self-locking welding tool.
背景技术Background Art
钢结构是由钢制材料组成的结构,是主要的建筑结构类型之一。结构主要由型钢和钢板等制成的钢梁、钢柱、钢桁架等构件组成,并采用硅烷化、纯锰磷化、水洗烘干、镀锌等除锈防锈工艺,在钢结构配件生产加工的过程中需要使用到焊接工装将其进行固定,进而便于对其进行焊接操作。经检索,发现现有技术中的焊接工装典型的如公开号CN215034850U一种钢结构焊接工装,其通过设置此设备,可以节省大量的人力,也可以对钢管进行固定,提高了钢管的稳定性,也提高其焊接效果;包括底板、四组滚轮、升降管、升降杆、连接块、转座、转杆、横架、两组定夹板、两组螺架、两组第一螺环、两组第一螺杆、两组转盘和两组动夹板,底板底端左前侧、右前侧、左后侧和右后侧均设置有四组轮盒,四组滚轮可转动安装在四组轮盒内,两组第一螺杆分别与两组第一螺环螺装连接,两组转盘分别安装在两组第一螺杆顶端,两组动夹板可转动安装在两组第一螺杆底端,其主要特点是两组动夹板与两组定夹板位置对应,升降管和转座上均设置有锁紧装置。Steel structure is a structure made of steel materials and is one of the main types of building structures. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of steel and steel plates, and adopts rust removal and anti-rust processes such as silanization, pure manganese phosphating, water washing and drying, and galvanizing. In the process of production and processing of steel structure accessories, welding tools are needed to fix them, so as to facilitate welding operations. After searching, it was found that the typical welding tool in the prior art is a steel structure welding tool with publication number CN215034850U. By setting this equipment, a lot of manpower can be saved, steel pipes can be fixed, the stability of steel pipes is improved, and the welding effect is also improved; it includes a base plate, four groups of rollers, a lifting tube, a lifting rod, a connecting block, a swivel seat, a swivel rod, a cross frame, two groups of fixed clamping plates, two groups of screw frames, two groups of first screw rings, two groups of first screws, two groups of turntables and two groups of movable clamping plates. Four groups of wheel boxes are arranged on the left front side, the right front side, the left rear side and the right rear side of the bottom end of the base plate. The four groups of rollers can be rotatably installed in the four groups of wheel boxes. The two groups of first screws are respectively screwed with the two groups of first screw rings. The two groups of turntables are respectively installed on the top ends of the two groups of first screws. The two groups of movable clamping plates can be rotatably installed at the bottom ends of the two groups of first screws. Its main feature is that the two groups of movable clamping plates correspond to the positions of the two groups of fixed clamping plates, and locking devices are arranged on the lifting tube and the swivel seat.
综上所述,现有的焊接工装大多需要人为调节工件的焊接位置,即当工件的一侧完成焊接之后,工作人员需要手动移动限位组件将其翻转之后对其进行二次限位,操作起来不够方便,且影响加工效率,针对上述问题,需要对现有设备进行改进。In summary, most of the existing welding tools require manual adjustment of the welding position of the workpiece, that is, after welding is completed on one side of the workpiece, the staff needs to manually move the limit assembly to flip it over and limit it again. The operation is not convenient and affects the processing efficiency. In view of the above problems, the existing equipment needs to be improved.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种翻转自锁的焊接工装,以解决上述背景技术中提出的现有的焊接工装大多需要人为调节工件的焊接位置,即当工件的一侧完成焊接之后,工作人员需要手动移动限位组件将其翻转之后对其进行二次限位,操作起来不够方便,且影响加工效率的问题。The purpose of the utility model is to provide a flip self-locking welding tool to solve the problem that most of the existing welding tools proposed in the above background technology need to manually adjust the welding position of the workpiece, that is, after welding one side of the workpiece, the staff needs to manually move the limit component to flip it and then limit it again, which is not convenient to operate and affects the processing efficiency.
为实现上述目的,本实用新型提供如下技术方案:一种翻转自锁的焊接工装,包括底座和翻转架,To achieve the above purpose, the utility model provides the following technical solutions: a flip self-locking welding tool, comprising a base and a flip frame,
所述底座的内部设置有主动轴,且主动轴的一端与电机的输出端连接,所述主动轴通过锥齿传动结构分别与第一丝杠以及第二丝杠连接,且第一丝杠和第二丝杠上均设置有滑座,同时滑座的顶部连接有锁定杆;A driving shaft is arranged inside the base, and one end of the driving shaft is connected to the output end of the motor, and the driving shaft is respectively connected to the first lead screw and the second lead screw through a bevel gear transmission structure, and a slide seat is arranged on the first lead screw and the second lead screw, and a locking rod is connected to the top of the slide seat;
所述翻转架转动连接在机架上,且翻转架的内侧设置有移动板,所述移动板的内侧连接有限位组件,且移动板的外侧通过电动伸缩杆与翻转架的内壁固定连接。The turning frame is rotatably connected to the frame, and a moving plate is arranged on the inner side of the turning frame. The inner side of the moving plate is connected to a limiting assembly, and the outer side of the moving plate is fixedly connected to the inner wall of the turning frame through an electric telescopic rod.
优选的,所述主动轴通过皮带传动结构与从动轴连接,且从动轴连接在翻转架上。Preferably, the driving shaft is connected to the driven shaft via a belt transmission structure, and the driven shaft is connected to the turning frame.
优选的,所述第一丝杠和第二丝杠上的螺纹相反,且第一丝杠和第二丝杠均安装在底座的内部。Preferably, the threads on the first lead screw and the second lead screw are opposite, and the first lead screw and the second lead screw are both installed inside the base.
优选的,所述锁定杆与锁定槽对应设置,且锁定槽开设在翻转架的侧壁上。Preferably, the locking rod is arranged corresponding to the locking groove, and the locking groove is opened on the side wall of the flip frame.
优选的,所述移动板对称设置有两组,且移动板滑动连接在翻转架的内侧。Preferably, the movable plates are symmetrically arranged in two groups, and the movable plates are slidably connected to the inner side of the turning frame.
优选的,所述限位组件等间距分布在移动板上,且限位组件两两对应。Preferably, the limiting components are distributed on the movable plate at equal intervals, and the limiting components correspond to each other in pairs.
优选的,所述限位组件包括限位框、限位弹簧、顶板和存气囊,且限位框通过限位弹簧与顶板的一侧壁连接。Preferably, the limiting assembly includes a limiting frame, a limiting spring, a top plate and an air storage bag, and the limiting frame is connected to a side wall of the top plate through the limiting spring.
优选的,所述限位弹簧等间距分布在限位框与顶板之间,且顶板的另一侧壁上连接有存气囊。Preferably, the limit springs are distributed at equal intervals between the limit frame and the top plate, and an air storage bag is connected to the other side wall of the top plate.
与现有技术相比,本实用新型的有益效果是:该翻转自锁的焊接工装,Compared with the prior art, the utility model has the following beneficial effects: the flip self-locking welding tooling,
(1)本实用新型通过电机、第一丝杠和第二丝杠的配合使用可有效解决现有的焊接工装大多需要人为调节工件的焊接位置,即当工件的一侧完成焊接之后,工作人员需要手动移动限位组件将其翻转之后对其进行二次限位,操作起来不够方便,且影响加工效率的问题,电机驱动主动轴旋转,主动轴旋转的同时将通过皮带传动结构和锥齿传动结构同步驱动从动轴、第一丝杠和第二丝杠转动,从动轴旋转时将带动翻转架及其内侧的工件翻转,从而即可实现自动翻面的目的,另一方面第一丝杠和第二丝杠上的滑座将推动锁定杆方向移动,直至一侧的锁定杆对翻转架进行自锁,并以此防止其在焊接过程中意外转动,并以此保证焊接工作的正常进行;(1) The utility model can effectively solve the problem that most existing welding tools need to manually adjust the welding position of the workpiece through the coordinated use of the motor, the first screw and the second screw. That is, after one side of the workpiece is welded, the worker needs to manually move the limit assembly to flip it and then limit it again, which is not convenient to operate and affects the processing efficiency. The motor drives the active shaft to rotate. While the active shaft rotates, it will synchronously drive the driven shaft, the first screw and the second screw to rotate through the belt transmission structure and the bevel gear transmission structure. When the driven shaft rotates, it will drive the flip frame and the workpiece inside it to flip, so as to achieve the purpose of automatic flipping. On the other hand, the slide seat on the first screw and the second screw will push the locking rod to move in the direction until the locking rod on one side self-locks the flip frame, thereby preventing it from accidentally rotating during the welding process, thereby ensuring the normal progress of the welding work.
(2)本实用新型通过限位组件、电动伸缩杆和移动板的配合使用可有效解决现有的焊接工装为了保证夹持的稳定性,通常夹持力度较大,从而容易对工件表面造成磨损的问题,电动伸缩杆推动移动板及其内侧的限位组件内移,从而即可对不同尺寸的工件进行限位,同时限位组件中的存气囊可避免装置与工件直接接触,并以此避免夹持过程中对工件造成磨损。(2) The utility model can effectively solve the problem that the existing welding tooling usually has a large clamping force to ensure the stability of clamping, which easily causes wear on the workpiece surface through the coordinated use of the limit component, the electric telescopic rod and the movable plate. The electric telescopic rod pushes the movable plate and the limit component inside it to move inward, so that workpieces of different sizes can be limited. At the same time, the air bag in the limit component can prevent the device from directly contacting the workpiece, thereby avoiding wear on the workpiece during the clamping process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型主视剖面结构示意图;FIG1 is a schematic diagram of the front cross-sectional structure of the utility model;
图2为本实用新型翻转架、电动伸缩杆和移动板之间的连接关系整体结构示意图;FIG2 is a schematic diagram of the overall structure of the connection relationship between the turning frame, the electric telescopic rod and the moving plate of the utility model;
图3本实用新型图1中A处放大结构示意图。FIG3 is an enlarged schematic diagram of the structure of point A in FIG1 of the present invention.
图中:1、底座;2、主动轴;3、电机;4、第一丝杠;5、第二丝杠;6、滑座;7、锁定杆;8、锁定槽;9、翻转架;10、电动伸缩杆;11、移动板;12、限位组件;1201、限位框;1202、限位弹簧;1203、顶板;1204、存气囊;13、从动轴;14、机架。In the figure: 1. base; 2. driving shaft; 3. motor; 4. first lead screw; 5. second lead screw; 6. slide seat; 7. locking rod; 8. locking slot; 9. flip frame; 10. electric telescopic rod; 11. moving plate; 12. limit assembly; 1201. limit frame; 1202. limit spring; 1203. top plate; 1204. air bag; 13. driven shaft; 14. frame.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种翻转自锁的焊接工装,实施例一Please refer to Figures 1-3. The utility model provides a technical solution: a flip self-locking welding tool, embodiment 1
如图1、图2和图3所示,底座1的内部设置有主动轴2,且主动轴2的一端与电机3的输出端连接,主动轴2通过锥齿传动结构分别与第一丝杠4以及第二丝杠5连接,且第一丝杠4和第二丝杠5上均设置有滑座6,同时滑座6的顶部连接有锁定杆7;As shown in FIGS. 1 , 2 and 3 , a driving shaft 2 is provided inside the base 1, and one end of the driving shaft 2 is connected to the output end of the motor 3, and the driving shaft 2 is respectively connected to the first lead screw 4 and the second lead screw 5 through a bevel gear transmission structure, and a slide 6 is provided on the first lead screw 4 and the second lead screw 5, and a locking rod 7 is connected to the top of the slide 6;
进一步的实施例中,主动轴2通过皮带传动结构与从动轴13连接,且从动轴13连接在翻转架9上。In a further embodiment, the driving shaft 2 is connected to the driven shaft 13 via a belt transmission structure, and the driven shaft 13 is connected to the turning frame 9 .
进一步的实施例中,第一丝杠4和第二丝杠5上的螺纹相反,且第一丝杠4和第二丝杠5均安装在底座1的内部,便于使第一丝杠4和第二丝杠5上的滑座6带动其顶部的锁定杆7交替进行锁定工作,并以此保证装置的稳定性。In a further embodiment, the threads on the first lead screw 4 and the second lead screw 5 are opposite, and the first lead screw 4 and the second lead screw 5 are both installed inside the base 1, so that the slide 6 on the first lead screw 4 and the second lead screw 5 drives the locking rod 7 on the top thereof to perform locking work alternately, thereby ensuring the stability of the device.
进一步的实施例中,锁定杆7与锁定槽8对应设置,且锁定槽8开设在翻转架9的侧壁上。In a further embodiment, the locking rod 7 is disposed corresponding to the locking groove 8 , and the locking groove 8 is opened on the side wall of the flip frame 9 .
如图1和图2所示,翻转架9转动连接在机架14上,且翻转架9的内侧设置有移动板11,移动板11的内侧连接有限位组件12,且移动板11的外侧通过电动伸缩杆10与翻转架9的内壁固定连接。As shown in Figures 1 and 2, the flip frame 9 is rotatably connected to the frame 14, and a movable plate 11 is provided on the inner side of the flip frame 9, the inner side of the movable plate 11 is connected to a limiting assembly 12, and the outer side of the movable plate 11 is fixedly connected to the inner wall of the flip frame 9 through an electric telescopic rod 10.
进一步的实施例中,移动板11对称设置有两组,且移动板11滑动连接在翻转架9的内侧。In a further embodiment, two groups of movable plates 11 are symmetrically arranged, and the movable plates 11 are slidably connected to the inner side of the flip frame 9 .
具体的,在实际工作过程中,工作人员可将工件放置在移动板11内侧,接着控制两侧电动伸缩杆10推动移动板11同向内移直至限位组件12与工件接触并对工件进行夹持固定,从而即可进行焊接操作,焊接完成之后,工作人员可启动电机3,电机3驱动主动轴2旋转,主动轴2旋转的同时将通过皮带传动结构带动从动轴13旋转时将带动翻转架9及其内侧的工件翻转;Specifically, in the actual working process, the staff can place the workpiece inside the movable plate 11, and then control the electric telescopic rods 10 on both sides to push the movable plate 11 to move inward in the same direction until the limit assembly 12 contacts the workpiece and clamps the workpiece, so that the welding operation can be carried out. After the welding is completed, the staff can start the motor 3, and the motor 3 drives the driving shaft 2 to rotate. When the driving shaft 2 rotates, it will drive the driven shaft 13 to rotate through the belt transmission structure, which will drive the flip frame 9 and the workpiece inside it to flip;
同时在锥齿传动结构的配合下第一丝杠4和第二丝杠5将跟随主动轴2同步转动,接着第一丝杠4上的滑座6将推动锁定杆7下移远离锁定槽8,而第二丝杠5上的滑座6将推动锁定杆7方向移动,直至锁定杆7插入对应的锁定槽8对翻转架9进行自锁,进而即可对工件的另一侧面继续进行焊接工作。At the same time, with the cooperation of the bevel gear transmission structure, the first lead screw 4 and the second lead screw 5 will rotate synchronously with the driving shaft 2, and then the slide 6 on the first lead screw 4 will push the locking rod 7 to move down and away from the locking groove 8, and the slide 6 on the second lead screw 5 will push the locking rod 7 to move in the direction until the locking rod 7 is inserted into the corresponding locking groove 8 to self-lock the flip frame 9, and then the welding work can continue on the other side of the workpiece.
实施例二Embodiment 2
本实施例为上述实施例的进一步描述应当理解本实施例包括前述全部技术特征并作进一步具体描述。This embodiment is a further description of the above embodiment. It should be understood that this embodiment includes all the aforementioned technical features and is further described in detail.
如图1和图3所示,进一步的实施例中,限位组件12等间距分布在移动板11上,且限位组件12两两对应。As shown in FIG. 1 and FIG. 3 , in a further embodiment, the limiting components 12 are distributed on the movable plate 11 at equal intervals, and the limiting components 12 correspond to each other in pairs.
进一步的实施例中,限位组件12包括限位框1201、限位弹簧1202、顶板1203和存气囊1204,且限位框1201通过限位弹簧1202与顶板1203的一侧壁连接。In a further embodiment, the limiting assembly 12 includes a limiting frame 1201 , a limiting spring 1202 , a top plate 1203 and an air storage bag 1204 , and the limiting frame 1201 is connected to a side wall of the top plate 1203 through the limiting spring 1202 .
进一步的实施例中,限位弹簧1202等间距分布在限位框1201与顶板1203之间,且顶板1203的另一侧壁上连接有存气囊1204。In a further embodiment, the limit springs 1202 are evenly spaced between the limit frame 1201 and the top plate 1203 , and an air storage bag 1204 is connected to the other side wall of the top plate 1203 .
具体的,限位弹簧1202起到缓冲的功能,降低焊接过程中的震动对装置造成的冲击,限位框1201起到限制限位弹簧1202的作用,避免其在伸缩的过程中位置偏移,同时存气囊1204起到保护工件的目的,避免其在夹持过程中被装置挤压磨损。Specifically, the limit spring 1202 has a buffering function to reduce the impact of vibration on the device during the welding process. The limit frame 1201 serves to limit the limit spring 1202 to prevent it from shifting in position during the extension and retraction process. At the same time, the air bag 1204 serves to protect the workpiece to prevent it from being squeezed and worn by the device during the clamping process.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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