CN221890836U - A mold for reducing the damage of steering knuckle - Google Patents

A mold for reducing the damage of steering knuckle Download PDF

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Publication number
CN221890836U
CN221890836U CN202322906948.0U CN202322906948U CN221890836U CN 221890836 U CN221890836 U CN 221890836U CN 202322906948 U CN202322906948 U CN 202322906948U CN 221890836 U CN221890836 U CN 221890836U
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sprue
mold core
water inlet
mould
mold
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王新乐
王永涝
韩理
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Luoyang Gucheng Machinery Co ltd
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Luoyang Gucheng Machinery Co ltd
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Abstract

A mold for reducing steering joint collision damage, with a sprue cup set in the middle of the upper end of the mold cavity, a sprue cup connected to the upper end of the sprue, water inlets on both sides of the upper end of the sprue, a filter screen at the lower end of the sprue, a pair of mold cores on both sides of the sprue, a secondary riser connected to the upper end of the left mold core and the right mold core, a main riser connected to the left side of the left mold core and the right side of the right mold core, a side water inlet connected to the left mold core and the right mold core, a bottom water inlet connected to the lower end of the left mold core and the right mold core, a transverse sprue set below the pair of mold cores, a pair of main risers respectively connected to the transverse sprue, and a pair of bottom water inlets connected to the lower end and side The lower ends of the water inlet are respectively connected to the transverse runner, and there are at least three anti-collision pouring cavities on the mold core; The anti-collision patch is poured and formed as a whole with the casting, which will not produce independent anti-collision blocks that may cause the casting to be scrapped due to the presence of flesh during the cleaning of the steering joint cutting edge. This significantly improves production efficiency, increases the yield of castings, and reduces production costs.

Description

一种降低转向节磕碰伤的模具A mold for reducing the damage of steering knuckle

技术领域Technical Field

本实用新型涉及汽车转向节铸造技术领域,尤其涉及一种降低转向节磕碰伤的模具。The utility model relates to the technical field of automobile steering knuckle casting, in particular to a mold for reducing the bump damage of the steering knuckle.

背景技术Background Art

公知的,转向节是汽车制动系统中非常重要的部件,如果发生故障对行车安全性将产生极大的影响,能够使汽车稳定行驶并灵敏传递行驶方向。转向节一般单重较大,容易出现磕碰伤造成的铸件报废,导致生产成本增加。As is known, the steering knuckle is a very important component in the automobile braking system. If a failure occurs, it will have a great impact on driving safety. It can make the car run stably and sensitively transmit the driving direction. The steering knuckle is generally heavy and is prone to scrapping castings due to bumps and scratches, resulting in increased production costs.

目前在铸造行业中,避免磕碰伤,一般采用易产生磕碰伤的位置增加独立防撞块来降低磕碰伤产生,但这个方法也有弊端。此工艺可以防护铸件减少磕碰伤的产生,但是铸件的大小不同、摆放的布局不同、浇筑工艺的设计不同,一些产品无法增加独立防撞块,且独立防撞块在转向节剪边清理时容易出现局部带肉造成铸件报废的情况。At present, in the foundry industry, in order to avoid bumps and bruises, independent anti-collision blocks are generally added to the locations prone to bumps and bruises to reduce the occurrence of bumps and bruises, but this method also has disadvantages. This process can protect castings and reduce the occurrence of bumps and bruises, but due to the different sizes of castings, different layouts, and different casting process designs, some products cannot add independent anti-collision blocks, and independent anti-collision blocks are prone to partial meat when cleaning the steering knuckle trim, causing the casting to be scrapped.

鉴于上述原因,现研发出一种降低转向节磕碰伤的模具。In view of the above reasons, a mold for reducing the damage to the steering knuckle has been developed.

实用新型内容Utility Model Content

本实用新型的目的是为了克服现有技术中的不足,提供一种降低转向节磕碰伤的模具,防磕碰贴片与铸件一体浇筑成型,不会产生独立防撞块在转向节剪边清理时带肉造成铸件报废的情况;铸件采用对称放置的方法,防磕碰贴片浇注在铸件易产生磕碰伤的部位外向侧,以抵消磕碰伤造成的缺料,同时相比于独立防撞块的生产材料消耗,防磕碰贴片消耗的生产材料可以节省至少95%,降低磕碰伤废品比例,可以显著提高生产效率,提高铸件成品率、降低生产成本。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a mold for reducing the bumps and scratches on the steering knuckle. The anti-bump patch is cast and formed integrally with the casting, and there will be no situation in which the independent anti-bump block is carried with meat when the steering knuckle is trimmed and cleaned, causing the casting to be scrapped; the casting is placed symmetrically, and the anti-bump patch is poured on the outward side of the part of the casting that is prone to bumps and scratches to offset the material shortage caused by the bumps and scratches. At the same time, compared with the production material consumption of the independent anti-bump block, the production material consumption of the anti-bump patch can be saved by at least 95%, reducing the proportion of scrap products due to bumps and scratches, and can significantly improve production efficiency, increase the casting yield rate, and reduce production costs.

本实用新型为了实现上述目的,采用如下技术方案:一种降低转向节磕碰伤的模具,包括模具型腔,浇注系统和模芯,浇注系统包括直浇道,浇口杯、横浇道、过滤网、主冒口、副冒口、底部入水口、侧入水口、入水口;浇口杯设置于模具型腔的上端中部,直浇道上端垂直连通浇口杯,直浇道的上端两侧的模具型腔上设置入水口,直浇道的下端设有过滤网,直浇道左右两侧对称设置一对模芯,左模芯的上端中部与右模芯的上端中部分别对应连通副冒口,左模芯的右侧与右模芯的左侧分别对应连通主冒口,左模芯的左侧与右模芯的右侧分别对应连通侧入水口的上端,左模芯的下端左侧与右模芯的下端右侧分别对应连通底部入水口的上端,一对模芯下方设置横浇道,直浇道的下端与横浇道的中部垂直连通,一对主冒口分别与横浇道对应连通,一对底部入水口的下端、侧入水口的下端分别与横浇道对应连通,模芯上设有至少三个防磕碰浇筑空腔。In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mold for reducing the damage of the steering knuckle, including a mold cavity, a pouring system and a mold core, the pouring system includes a sprue, a pouring cup, a cross runner, a filter, a main riser, a sub-riser, a bottom water inlet, a side water inlet, and a water inlet; the pouring cup is arranged at the middle of the upper end of the mold cavity, the upper end of the sprue is vertically connected to the pouring cup, water inlets are arranged on the mold cavity on both sides of the upper end of the sprue, a filter is arranged at the lower end of the sprue, a pair of mold cores are symmetrically arranged on the left and right sides of the sprue, and the middle of the upper end of the left mold core and the right mold core are symmetrically arranged. The middle part of the upper end corresponds to the connected auxiliary riser, the right side of the left mold core and the left side of the right mold core correspond to the connected main riser, the left side of the left mold core and the right side of the right mold core correspond to the upper end of the connected side water inlet, the left side of the lower end of the left mold core and the right side of the lower end of the right mold core correspond to the upper end of the connected bottom water inlet, a cross runner is arranged under a pair of mold cores, the lower end of the straight runner is vertically connected with the middle part of the cross runner, a pair of main risers are respectively connected with the cross runner, the lower end of a pair of bottom water inlets and the lower end of the side water inlet are respectively connected with the cross runner, and at least three anti-collision casting cavities are arranged on the mold core.

进一步,所述的防磕碰浇筑空腔为半圆柱型,所述的半圆柱型的防磕碰浇筑空腔的弧面朝外外侧。Furthermore, the anti-collision casting cavity is semi-cylindrical, and the arc surface of the semi-cylindrical anti-collision casting cavity faces outward.

本实用新型的有益效果是:铁水通过浇口杯进入直浇道,通过直浇道流入过滤网,过滤后的铁液进入横浇道,铁液通过横浇道有底部入水口、侧入水口、主冒口分别给铸件充型,部分铁液通过入水口进入到副冒口给铸件充型,铸件冷却剪切分离后在抛丸和运输周转过程中,防磕碰贴片朝外,碰撞时优先碰撞到防磕碰贴片,防止磕碰损伤铸件本体,造成磕碰伤废品。The utility model has the following beneficial effects: molten iron enters the sprue through the pouring cup, flows into the filter screen through the sprue, and the filtered molten iron enters the cross runner. The molten iron is respectively filled with the casting through the bottom water inlet, the side water inlet, and the main riser of the cross runner, and part of the molten iron enters the auxiliary riser through the water inlet to fill the casting. After the casting is cooled and sheared and separated, during the shot blasting and transportation turnover process, the anti-collision patch faces outward, and in case of collision, the anti-collision patch is collided first, so as to prevent the collision from damaging the casting body and causing scrap caused by collision.

本实用新型的防磕碰贴片与铸件一体浇筑成型,不会产生独立防撞块在转向节剪边清理时带肉造成铸件报废的情况;铸件采用对称放置的方法,防磕碰贴片浇注在铸件易产生磕碰伤的部位外向侧,以抵消磕碰伤造成的缺料,同时相比于独立防撞块的生产材料消耗,防磕碰贴片消耗的生产材料可以节省至少95%,降低磕碰伤废品比例,可以显著提高生产效率,提高铸件成品率、降低生产成本;本实用新型未详细介绍处为现有常用技术。The anti-collision patch of the utility model is integrally cast with the casting, and there will be no situation in which the independent anti-collision block is carried with meat when the steering knuckle is trimmed and cleaned, causing the casting to be scrapped; the casting is placed symmetrically, and the anti-collision patch is poured on the outward side of the part of the casting that is prone to bumps and scratches, so as to offset the material shortage caused by bumps and scratches. At the same time, compared with the production material consumption of independent anti-collision blocks, the production material consumption of the anti-collision patch can be saved by at least 95%, reducing the proportion of scrap caused by bumps and scratches, which can significantly improve production efficiency, increase the casting yield rate, and reduce production costs; the parts not described in detail in the utility model are existing commonly used technologies.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图对本实用新型作进一步说明:The utility model is further described below in conjunction with the accompanying drawings:

图1是总装结构示意图;Figure 1 is a schematic diagram of the general assembly structure;

图中:直浇道1,浇口杯2, 横浇道3,过滤网4,主冒口5、副冒口5.1、底部入水口6,侧入水口7,入水口8,防磕碰浇筑空腔9。In the figure: sprue 1, pouring cup 2, cross runner 3, filter screen 4, main riser 5, auxiliary riser 5.1, bottom water inlet 6, side water inlet 7, water inlet 8, anti-collision casting cavity 9.

具体实施方式DETAILED DESCRIPTION

下面结合附图与具体实施方式对本实用新型作进一步详细说明:The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments:

一种降低转向节磕碰伤的模具,包括模具型腔,浇注系统和模芯,浇注系统包括直浇道1,浇口杯2、横浇道3、过滤网4、主冒口5、副冒口5.1、底部入水口6、侧入水口7、入水口8;浇口杯2设置于模具型腔的上端中部,直浇道1上端垂直连通浇口杯2,直浇道1的上端两侧的模具型腔上设置入水口8,直浇道1的下端设有过滤网4,直浇道1左右两侧对称设置一对模芯,左模芯的上端中部与右模芯的上端中部分别对应连通副冒口5.1,左模芯的右侧与右模芯的左侧分别对应连通主冒口5,左模芯的左侧与右模芯的右侧分别对应连通侧入水口7的上端,左模芯的下端左侧与右模芯的下端右侧分别对应连通底部入水口6的上端,一对模芯下方设置横浇道3,直浇道1的下端与横浇道3的中部垂直连通,一对主冒口5分别与横浇道3对应连通,一对底部入水口6的下端、侧入水口7的下端分别与横浇道3对应连通,模芯上设有至少三个防磕碰浇筑空腔9,防磕碰浇筑空腔9浇注在铸件易产生磕碰伤的部位外向侧,防磕碰浇筑空腔9为半圆柱型,所述的半圆柱型的防磕碰浇筑空腔9的弧面朝外外侧。A mold for reducing the damage of a steering knuckle by bumps, comprising a mold cavity, a pouring system and a mold core, wherein the pouring system comprises a sprue 1, a pouring cup 2, a cross runner 3, a filter screen 4, a main riser 5, an auxiliary riser 5.1, a bottom water inlet 6, a side water inlet 7, and a water inlet 8; the pouring cup 2 is arranged at the middle of the upper end of the mold cavity, the upper end of the sprue 1 is vertically connected to the pouring cup 2, water inlets 8 are arranged on the mold cavity on both sides of the upper end of the sprue 1, a filter screen 4 is arranged at the lower end of the sprue 1, a pair of mold cores are symmetrically arranged on the left and right sides of the sprue 1, the upper middle part of the left mold core and the upper middle part of the right mold core are respectively connected to the auxiliary riser 5.1, the right side of the left mold core and the left side of the right mold core are respectively connected to the main riser 5, and the left The left side of the mold core and the right side of the right mold core correspond to the upper end of the connected side water inlet 7 respectively, the left side of the lower end of the left mold core and the right side of the lower end of the right mold core correspond to the upper end of the connected bottom water inlet 6 respectively, a cross runner 3 is arranged under a pair of mold cores, the lower end of the straight runner 1 is vertically connected to the middle part of the cross runner 3, a pair of main risers 5 are respectively connected to the cross runner 3, the lower ends of a pair of bottom water inlets 6 and the lower ends of the side water inlets 7 are respectively connected to the cross runner 3, and at least three anti-bump casting cavities 9 are provided on the mold core. The anti-bump casting cavity 9 is cast on the outward side of the part of the casting that is prone to bumps and scratches. The anti-bump casting cavity 9 is semi-cylindrical, and the arc surface of the semi-cylindrical anti-bump casting cavity 9 faces outward.

以上,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以权利要求的保护范围为准。The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited to them. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims (2)

1. The utility model provides a reduce mould that knuckle knocks with and hurts, includes mould die cavity, gating system and mold core, its characterized in that: the pouring system comprises a sprue (1), a pouring cup (2), a cross runner (3), a filter screen (4), a main riser (5), an auxiliary riser (5.1), a bottom water inlet (6), a side water inlet (7) and a water inlet (8); the pouring cup (2) is arranged at the middle part of the upper end of the mould cavity, the upper end of the sprue (1) is vertically communicated with the pouring cup (2), the water inlet (8) is arranged on the mould cavity at the two sides of the upper end of the sprue (1), the filter screen (4) is arranged at the lower end of the sprue (1), a pair of mould cores are symmetrically arranged at the left side and the right side of the sprue (1), the middle part of the upper end of the left mould core is respectively communicated with the auxiliary riser (5.1) correspondingly, the right side of the left mould core is respectively communicated with the left side of the right mould core, the left side of the left mould core is respectively communicated with the right side of the right mould core correspondingly communicated with the upper end of the bottom water inlet (7), the left side of the lower end of the left mould core is respectively communicated with the lower end of the bottom water inlet (6), the lower ends of the pair of mould cores are vertically communicated with the middle part of the sprue (3), the pair of main riser (5) are respectively correspondingly communicated with the upper end of the sprue (3), the lower ends of the bottom water inlet (6) and the lower ends of the side water inlets (7) are respectively communicated with the upper end of the pouring mould cores (9), and the upper end of the pouring mould cores (9) are respectively communicated with the upper cavities.
2. A die for reducing knuckle bruising as defined in claim 1, wherein: the anti-collision pouring cavity (9) is a semi-cylindrical, and the cambered surface of the semi-cylindrical anti-collision pouring cavity (9) faces outwards.
CN202322906948.0U 2023-10-30 2023-10-30 A mold for reducing the damage of steering knuckle Active CN221890836U (en)

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Application Number Priority Date Filing Date Title
CN202322906948.0U CN221890836U (en) 2023-10-30 2023-10-30 A mold for reducing the damage of steering knuckle

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Application Number Priority Date Filing Date Title
CN202322906948.0U CN221890836U (en) 2023-10-30 2023-10-30 A mold for reducing the damage of steering knuckle

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