CN221890810U - A clamp for producing pipe forgings - Google Patents
A clamp for producing pipe forgings Download PDFInfo
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- CN221890810U CN221890810U CN202323427846.7U CN202323427846U CN221890810U CN 221890810 U CN221890810 U CN 221890810U CN 202323427846 U CN202323427846 U CN 202323427846U CN 221890810 U CN221890810 U CN 221890810U
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- 238000005242 forging Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims 2
- 230000000087 stabilizing effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域Technical Field
本实用新型涉及机械加工技术领域,具体地说,涉及一种管道锻件生产用夹具。The utility model relates to the technical field of mechanical processing, in particular to a clamp for producing pipeline forgings.
背景技术Background Art
机械加工是指通过一种机械设备对工件的外形尺寸或性能进行改变的过程。按加工方式上的差别可分为切削加工和压力加工。Machining refers to the process of changing the size or performance of a workpiece through a mechanical device. According to the difference in processing methods, it can be divided into cutting processing and pressure processing.
如实用新型(公开号:202022401491.4)公开了一种管道生产用夹具,包括外支架、导滑杆、夹紧环、夹紧环连接板、第一导滑套、螺栓套环、螺栓、螺母、螺纹套、螺纹杆、导滑连接板、轴承座和连接块,外支架内部上下两侧对称固定安装有两组导滑杆,外支架内部中间左右对称设置有两组夹紧环,每组夹紧环上下两端对称设置有两组夹紧环连接板,每组夹紧环连接板内部下侧贯穿设置有一组第一导滑套,并且第一导滑套可滑动套装设置在导滑杆圆周外侧,所述外支架上下两端均横向开设有滑槽,夹紧环连接板均可滑动设置在滑槽中,每组夹紧环连接板外端固定安装有一组螺栓套环,螺栓穿过两组螺栓套环,并且螺母螺装设置在螺栓圆周外侧,外支架左右两端中部对称设置有两组螺纹套,每组螺纹套圆周内部螺装设置有一组螺纹杆,导滑连接板外端中部设置有轴承座,螺纹杆内端与轴承座可转动连接,并且导滑连接板设置在外支架内部,连接块左右两端分别与夹紧环、导滑连接板紧固连。发明人在实现本实用新型的过程中发现现有技术存在如下问题:而现有的夹具不具备自动化程度高的功能,导致满足不了人们的使用需求,为此,我们提出一种管道锻件生产用夹具。For example, the utility model (publication number: 202022401491.4) discloses a clamp for pipeline production, including an outer bracket, a guide sliding rod, a clamping ring, a clamping ring connecting plate, a first guide sliding sleeve, a bolt ring, a bolt, a nut, a threaded sleeve, a threaded rod, a guide sliding connecting plate, a bearing seat and a connecting block. Two groups of guide sliding rods are symmetrically fixedly installed on the upper and lower sides of the outer bracket, and two groups of clamping rings are symmetrically arranged on the left and right sides of the middle of the outer bracket. Two groups of clamping ring connecting plates are symmetrically arranged at the upper and lower ends of each group of clamping rings, and a group of first guide sliding sleeves are arranged through the lower side of each group of clamping ring connecting plates, and the first guide sliding sleeves can be slidably arranged in a suit. On the outside of the circumference of the guide slide rod, both upper and lower ends of the outer bracket are transversely provided with slide grooves, and the clamping ring connecting plates can be slidably set in the slide grooves. A group of bolt collars are fixedly installed on the outer end of each group of clamping ring connecting plates, and the bolts pass through the two groups of bolt collars, and the nuts are screwed on the outside of the bolt circumference. Two groups of threaded sleeves are symmetrically arranged in the middle of the left and right ends of the outer bracket, and a group of threaded rods are screwed inside the circumference of each group of threaded sleeves. A bearing seat is arranged in the middle of the outer end of the guide slide connecting plate, and the inner end of the threaded rod is rotatably connected to the bearing seat, and the guide slide connecting plate is arranged inside the outer bracket, and the left and right ends of the connecting block are respectively fastened to the clamping ring and the guide slide connecting plate. In the process of realizing the utility model, the inventor found that the prior art has the following problems: the existing clamp does not have the function of high degree of automation, which leads to the inability to meet people's use needs. For this reason, we propose a clamp for pipe forging production.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本实用新型的目的在于提供一种管道锻件生产用夹具,具备自动化程度高的优点,解决了现有的夹具不具备自动化程度高的功能,导致满足不了人们使用需求的问题。In view of the deficiencies in the prior art, the purpose of the utility model is to provide a clamp for producing pipe forgings, which has the advantage of a high degree of automation and solves the problem that the existing clamps do not have the function of a high degree of automation, resulting in the inability to meet people's usage needs.
(二)技术方案(II) Technical solution
本为实现上述目的,本实用新型提供如下技术方案,一种管道锻件生产用夹具所采用的技术方案是:包括壳体,所述壳体内腔底部的中端转动连接有转动柱,所述转动柱外表面的下端设置有第二齿轮,所述壳体内腔左侧的中端固定安装有伺服电机,所述伺服电机的输出端固定连接有第一齿轮,且第一齿轮与第二齿轮啮合,所述转动柱的顶部固定连接有转动壳,所述转动壳内腔的中端固定安装有双轴电机,所述双轴电机的左右两侧均固定连接有螺纹杆,所述螺纹杆外表面的外端均螺纹连接有活动块,所述活动块的顶部均固定连接有夹块,且夹块的内侧均开设有凹槽。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a technical solution adopted by a clamp for producing pipe forgings is: it includes a shell, a rotating column is rotatably connected to the middle end of the bottom of the inner cavity of the shell, a second gear is arranged at the lower end of the outer surface of the rotating column, a servo motor is fixedly installed at the middle end of the left side of the inner cavity of the shell, the output end of the servo motor is fixedly connected to the first gear, and the first gear is meshed with the second gear, the top of the rotating column is fixedly connected to a rotating shell, a dual-axis motor is fixedly installed at the middle end of the inner cavity of the rotating shell, the left and right sides of the dual-axis motor are fixedly connected with threaded rods, the outer ends of the outer surfaces of the threaded rods are threadedly connected with movable blocks, the tops of the movable blocks are fixedly connected with clamping blocks, and the inner sides of the clamping blocks are provided with grooves.
作为优选方案,所述夹块正面和背面的下端均设置有稳定杆,且稳定杆为对称设置。As a preferred solution, stabilizing rods are provided at the lower ends of the front and back sides of the clamping block, and the stabilizing rods are symmetrically arranged.
作为优选方案,所述转动壳的正面和背面均开设有第二限位槽,且第二限位槽为对称开设。As a preferred solution, second limiting grooves are provided on the front and back sides of the rotating shell, and the second limiting grooves are symmetrically provided.
作为优选方案,所述转动壳顶部的左右两侧均开设有第一限位槽,且第一限位槽为对称开设。As a preferred solution, first limiting grooves are provided on both left and right sides of the top of the rotating shell, and the first limiting grooves are symmetrically provided.
作为优选方案,所述转动壳底部的左右两侧均设置有滚珠,且滚珠为对称设置。As a preferred solution, balls are arranged on both the left and right sides of the bottom of the rotating shell, and the balls are symmetrically arranged.
作为优选方案,所述壳体的正面固定连接有电池盒,且电池盒右侧的中端开设有充电孔。As a preferred solution, a battery box is fixedly connected to the front side of the shell, and a charging hole is opened at the middle end of the right side of the battery box.
作为优选方案,所述壳体左右两侧的下端均固定连接有固定板,且固定板前后两端的内表面均开设有固定孔。As a preferred solution, the lower ends of the left and right sides of the shell are fixedly connected with fixing plates, and the inner surfaces of the front and rear ends of the fixing plates are provided with fixing holes.
(三)有益效果(III) Beneficial effects
与现有技术相比,本实用新型提供了一种管道锻件生产用夹具,具备以下有益效果。Compared with the prior art, the utility model provides a clamp for producing pipeline forgings, which has the following beneficial effects.
1、本实用新型中,通过自动化结构的设置,伺服电机通过第一齿轮带动第二齿轮转动,第二齿轮带动转动柱转动,转动柱带动转动壳转动,双轴电机通过螺纹杆带动活动块向内侧运动,活动块带动夹块向内侧运动夹住工件,实现了自动化的目的。1. In the utility model, through the setting of the automation structure, the servo motor drives the second gear to rotate through the first gear, the second gear drives the rotating column to rotate, the rotating column drives the rotating shell to rotate, the dual-axis motor drives the movable block to move inward through the threaded rod, and the movable block drives the clamping block to move inward to clamp the workpiece, thereby achieving the purpose of automation.
2、本实用新型中,通过稳定结构的设置,当转动壳转动时,转动壳带动滚珠在壳体的顶部滚动,使转动壳转动的更稳定。2. In the utility model, by setting a stable structure, when the rotating shell rotates, the rotating shell drives the ball to roll on the top of the shell body, so that the rotating shell rotates more stably.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型局部结构剖视示意图;Figure 2 is a schematic cross-sectional view of a local structure of the utility model;
图3为本实用新型螺纹杆结构示意图;Figure 3 is a schematic diagram of the structure of the threaded rod of the utility model;
图4为本实用新型固定孔结构示意图。FIG. 4 is a schematic diagram of the fixing hole structure of the utility model.
图中:1、壳体;2、电池盒;3、固定板;4、稳定杆;5、夹块;6、第一限位槽;7、凹槽;8、转动壳;9、第二限位槽;10、伺服电机;11、第一齿轮;12、转动柱;13、第二齿轮;14、螺纹杆;15、双轴电机;16、活动块;17、滚珠;18、固定孔。In the figure: 1. shell; 2. battery box; 3. fixing plate; 4. stabilizing rod; 5. clamping block; 6. first limiting groove; 7. groove; 8. rotating shell; 9. second limiting groove; 10. servo motor; 11. first gear; 12. rotating column; 13. second gear; 14. threaded rod; 15. dual-axis motor; 16. movable block; 17. ball; 18. fixing hole.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
请参阅图1、图2、图3和图4,本实用新型:一种管道锻件生产用夹具,包括壳体1,壳体1的正面固定连接有电池盒2,且电池盒2右侧的中端开设有充电孔,壳体1左右两侧的下端均固定连接有固定板3,且固定板3前后两端的内表面均开设有固定孔18,壳体1内腔底部的中端转动连接有转动柱12,转动柱12外表面的下端设置有第二齿轮13,壳体1内腔左侧的中端固定安装有伺服电机10,伺服电机10的输出端固定连接有第一齿轮11,且第一齿轮11与第二齿轮13啮合,转动柱12的顶部固定连接有转动壳8,转动壳8的正面和背面均开设有第二限位槽9,且第二限位槽9为对称开设,转动壳8顶部的左右两侧均开设有第一限位槽6,且第一限位槽6为对称开设,转动壳8内腔的中端固定安装有双轴电机15,双轴电机15的左右两侧均固定连接有螺纹杆14,螺纹杆14外表面的外端均螺纹连接有活动块16,活动块16的顶部均固定连接有夹块5,夹块5正面和背面的下端均设置有稳定杆4,且稳定杆4为对称设置,且夹块5的内侧均开设有凹槽7。Please refer to Figures 1, 2, 3 and 4. The utility model is a fixture for producing pipe forgings, including a shell 1, a battery box 2 is fixedly connected to the front of the shell 1, and a charging hole is opened at the middle end of the right side of the battery box 2, the lower ends of the left and right sides of the shell 1 are fixedly connected to fixing plates 3, and the inner surfaces of the front and rear ends of the fixing plates 3 are opened with fixing holes 18, the middle end of the bottom of the inner cavity of the shell 1 is rotatably connected to a rotating column 12, and the lower end of the outer surface of the rotating column 12 is provided with a second gear 13, and a servo motor 10 is fixedly installed at the middle end of the left side of the inner cavity of the shell 1, and the output end of the servo motor 10 is fixedly connected to a first gear 11, and the first gear 11 is meshed with the second gear 13. The top of the rotating column 12 is fixedly connected to a rotating shell 8, and the front and back sides of the rotating shell 8 are both provided with second limit grooves 9, and the second limit grooves 9 are symmetrically opened. The left and right sides of the top of the rotating shell 8 are both provided with first limit grooves 6, and the first limit grooves 6 are symmetrically opened. A dual-axis motor 15 is fixedly installed at the middle end of the inner cavity of the rotating shell 8, and the left and right sides of the dual-axis motor 15 are both fixedly connected with threaded rods 14, and the outer ends of the outer surfaces of the threaded rods 14 are threadedly connected with movable blocks 16, and the tops of the movable blocks 16 are fixedly connected with clamping blocks 5, and the lower ends of the front and back sides of the clamping blocks 5 are provided with stabilizing rods 4, and the stabilizing rods 4 are symmetrically arranged, and the inner sides of the clamping blocks 5 are provided with grooves 7.
其中:通过固定孔18将固定板3固定在指定区域后,通过外置控制器开启伺服电机10工作,伺服电机10带动第一齿轮11转动,第一齿轮11带动第二齿轮13转动,第二齿轮13带动转动柱12转动,转动柱12带动转动壳8转动,转动壳8带动滚珠17在壳体1的顶部滚动,通过外置控制器开启双轴电机15工作,双轴电机15带动螺纹杆14转动,螺纹杆14带动活动块16在转动壳8的内腔向内侧运动,活动块16带动夹块5向内侧运动,夹块5通过凹槽7将工件夹住进行加工,通过以上结构的配合,达到了自动化程度高的目的。Among them: after the fixing plate 3 is fixed in the designated area through the fixing hole 18, the servo motor 10 is started through the external controller, the servo motor 10 drives the first gear 11 to rotate, the first gear 11 drives the second gear 13 to rotate, the second gear 13 drives the rotating column 12 to rotate, the rotating column 12 drives the rotating shell 8 to rotate, the rotating shell 8 drives the ball 17 to roll on the top of the shell 1, the dual-axis motor 15 is started through the external controller, the dual-axis motor 15 drives the threaded rod 14 to rotate, the threaded rod 14 drives the movable block 16 to move inward in the inner cavity of the rotating shell 8, the movable block 16 drives the clamping block 5 to move inward, the clamping block 5 clamps the workpiece through the groove 7 for processing, and through the cooperation of the above structures, the purpose of high degree of automation is achieved.
请参阅图1和图3,本实用新型:一种管道锻件生产用夹具,转动壳8底部的左右两侧均设置有滚珠17,且滚珠17为对称设置。Please refer to FIG. 1 and FIG. 3 , the utility model is a fixture for producing pipe forgings, wherein balls 17 are arranged on both the left and right sides of the bottom of the rotating shell 8 , and the balls 17 are symmetrically arranged.
其中:当转动壳8转动时,转动壳8带动滚珠17在壳体1的顶部滚动,使转动壳8转动的更稳定,达到了稳定效果好的目的。Among them, when the rotating shell 8 rotates, the rotating shell 8 drives the ball 17 to roll on the top of the housing 1, so that the rotating shell 8 rotates more stably, achieving the purpose of good stabilization effect.
本实用新型的工作原理是;通过固定孔18将固定板3固定在指定区域后,通过外置控制器开启伺服电机10工作,伺服电机10带动第一齿轮11转动,第一齿轮11带动第二齿轮13转动,第二齿轮13带动转动柱12转动,转动柱12带动转动壳8转动,转动壳8带动滚珠17在壳体1的顶部滚动,通过外置控制器开启双轴电机15工作,双轴电机15带动螺纹杆14转动,螺纹杆14带动活动块16在转动壳8的内腔向内侧运动,活动块16带动夹块5向内侧运动,夹块5通过凹槽7将工件夹住进行加工,通过以上结构的配合,达到了自动化程度高的目的,解决了现有的夹具不具备自动化程度高的功能,导致满足不了人们使用需求的问题。The working principle of the utility model is as follows: after the fixing plate 3 is fixed in the designated area through the fixing hole 18, the servo motor 10 is started to work through the external controller, the servo motor 10 drives the first gear 11 to rotate, the first gear 11 drives the second gear 13 to rotate, the second gear 13 drives the rotating column 12 to rotate, the rotating column 12 drives the rotating shell 8 to rotate, the rotating shell 8 drives the ball 17 to roll on the top of the shell 1, the double-axis motor 15 is started to work through the external controller, the double-axis motor 15 drives the threaded rod 14 to rotate, the threaded rod 14 drives the movable block 16 to move inwardly in the inner cavity of the rotating shell 8, the movable block 16 drives the clamping block 5 to move inwardly, the clamping block 5 clamps the workpiece through the groove 7 for processing, and through the cooperation of the above structures, the purpose of high automation is achieved, and the problem that the existing fixture does not have the function of high automation and cannot meet people's use needs is solved.
最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323427846.7U CN221890810U (en) | 2023-12-15 | 2023-12-15 | A clamp for producing pipe forgings |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323427846.7U CN221890810U (en) | 2023-12-15 | 2023-12-15 | A clamp for producing pipe forgings |
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| Publication Number | Publication Date |
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| CN221890810U true CN221890810U (en) | 2024-10-25 |
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| CN202323427846.7U Active CN221890810U (en) | 2023-12-15 | 2023-12-15 | A clamp for producing pipe forgings |
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2023
- 2023-12-15 CN CN202323427846.7U patent/CN221890810U/en active Active
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