CN221889907U - Angle-adjustable reaction kettle - Google Patents
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- CN221889907U CN221889907U CN202420122362.7U CN202420122362U CN221889907U CN 221889907 U CN221889907 U CN 221889907U CN 202420122362 U CN202420122362 U CN 202420122362U CN 221889907 U CN221889907 U CN 221889907U
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Abstract
本实用新型公开了一种角度可调整的反应釜,包括底座和反应釜本体,所述底座的两侧端上均设置有支撑板,所述支撑板上转动贯穿有铰接轴,所述铰接轴的一端部套设有齿轮,所述支撑板的外侧壁且位于齿轮的下方设置有滑轨,所述滑轨上滑动连接有齿条,所述齿条与齿轮啮合设置,所述反应釜本体安装于两侧铰接轴之间,所述反应釜本体内部设置有搅拌机构。本实用新型属于反应釜技术领域,具体是指一种能够带动反应釜本体转动,使其内部的反应物晃动,再通过搅拌机构配合,大大提高了反应效率的角度可调整的反应釜。
The utility model discloses an angle-adjustable reactor, comprising a base and a reactor body, support plates are arranged on both side ends of the base, a hinge shaft is rotatably passed through the support plate, a gear is sleeved on one end of the hinge shaft, a slide rail is arranged on the outer side wall of the support plate and below the gear, a rack is slidably connected to the slide rail, the rack is meshed with the gear, the reactor body is installed between the hinge shafts on both sides, and a stirring mechanism is arranged inside the reactor body. The utility model belongs to the technical field of reactors, and specifically refers to an angle-adjustable reactor that can drive the reactor body to rotate, make the reactants inside it shake, and then cooperate with the stirring mechanism to greatly improve the reaction efficiency.
Description
技术领域Technical Field
本实用新型属于反应釜技术领域,具体是指一种角度可调整的反应釜。The utility model belongs to the technical field of reaction kettles, in particular to a reaction kettle with adjustable angles.
背景技术Background Art
反应釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能。反应釜广泛应用于石油、化工、橡胶、农药、染料、医药、食品,用来完成硫化、硝化、氢化、烃化、聚合、缩合等工艺过程的压力容器,例如反应器、反应锅、分解锅、聚合釜等;材质一般有碳锰钢、不锈钢、锆、镍基(哈氏、蒙乃尔、因康镍)合金及其它复合材料。Reactors are broadly understood as containers for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, medicine, and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation, such as reactors, reaction pots, decomposition pots, polymerization pots, etc.; the materials are generally carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials.
现有反应釜一般是固定于支撑架上的,无法随着反应情况调整角度,不能使反应釜内的反应物充分混合,从而导致反应效果差。Existing reactors are generally fixed on a support frame, and the angle cannot be adjusted according to the reaction situation, and the reactants in the reactor cannot be fully mixed, resulting in poor reaction effect.
实用新型内容Utility Model Content
为了解决上述难题,本实用新型提供了一种能够带动反应釜本体转动,使其内部的反应物晃动,再通过搅拌机构配合,大大提高了反应效率的角度可调整的反应釜。In order to solve the above-mentioned problem, the utility model provides an angle-adjustable reactor that can drive the reactor body to rotate, so that the reactants inside it shake, and then cooperate with a stirring mechanism to greatly improve the reaction efficiency.
为了实现上述功能,本实用新型采取的技术方案如下:一种角度可调整的反应釜,包括底座和反应釜本体,所述底座的两侧端上均设置有支撑板,所述支撑板上转动贯穿有铰接轴,所述铰接轴的一端部套设有齿轮,所述支撑板的外侧壁且位于齿轮的下方设置有滑轨,所述滑轨上滑动连接有齿条,所述齿条与齿轮啮合设置,所述反应釜本体安装于两侧铰接轴之间,所述反应釜本体内部设置有搅拌机构。In order to achieve the above functions, the technical solution adopted by the utility model is as follows: a reactor with adjustable angle, comprising a base and a reactor body, support plates are arranged on both side ends of the base, a hinge shaft is rotatably passed through the support plate, a gear is sleeved on one end of the hinge shaft, a slide rail is arranged on the outer wall of the support plate and below the gear, a rack is slidably connected to the slide rail, the rack is meshed with the gear, the reactor body is installed between the hinge shafts on both sides, and a stirring mechanism is arranged inside the reactor body.
作为本实用新型的一种优选技术方案,所述支撑板的外侧壁且位于滑轨下方设置有保护外壳,所述保护外壳的内侧壁上设置有驱动电机,所述驱动电机的输出端连接有螺纹杆,所述螺纹杆上螺纹套接有螺纹套环,所述螺纹套环的顶端设置有衔接杆,所述衔接杆的顶端移动贯穿保护外壳连接于齿条。As a preferred technical solution of the utility model, a protective shell is provided on the outer wall of the support plate and below the slide rail, a driving motor is provided on the inner wall of the protective shell, a threaded rod is connected to the output end of the driving motor, a threaded ring is threadedly sleeved on the threaded rod, a connecting rod is provided on the top of the threaded ring, and the top end of the connecting rod moves through the protective shell and is connected to the rack.
作为本实用新型的一种优选技术方案,所述搅拌机构包括旋转电机、转轴和搅拌杆,所述旋转电机安装于反应釜的顶部中心处,所述旋转电机的输出端贯穿反应釜本体的顶壁设置,所述转轴连接于旋转电机的输出端,所述搅拌杆均匀设于转轴的两侧壁。As a preferred technical solution of the utility model, the stirring mechanism includes a rotating motor, a rotating shaft and a stirring rod. The rotating motor is installed at the top center of the reactor, the output end of the rotating motor passes through the top wall of the reactor body, the rotating shaft is connected to the output end of the rotating motor, and the stirring rod is evenly arranged on both side walls of the rotating shaft.
作为本实用新型的一种优选技术方案,所述转轴的底端两侧设置有刮板,所述刮板为L形结构设置,所述刮板紧贴反应釜本体的内壁,所述搅拌杆的顶部与底部均匀设置有辅搅杆。As an optimal technical solution of the utility model, scrapers are arranged on both sides of the bottom end of the rotating shaft, the scrapers are arranged in an L-shaped structure, the scrapers are close to the inner wall of the reactor body, and auxiliary stirring rods are evenly arranged on the top and bottom of the stirring rod.
作为本实用新型的一种优选技术方案,所述反应釜本体的顶部设置有进料口,所述反应釜本体的底部设置有出料口。As a preferred technical solution of the utility model, a feed inlet is arranged at the top of the reactor body, and a discharge port is arranged at the bottom of the reactor body.
作为本实用新型的一种优选技术方案,所述滑轨为工字型结构设置。As a preferred technical solution of the present utility model, the slide rail is arranged in an I-shaped structure.
作为本实用新型的一种优选技术方案,两组所述支撑板的相对侧壁上设置有阻尼轴,所述阻尼轴上安装有辅撑板,所述支撑板为L形结构设置。As a preferred technical solution of the utility model, damping shafts are arranged on the opposite side walls of the two groups of support plates, auxiliary support plates are installed on the damping shafts, and the support plates are arranged in an L-shaped structure.
与现有技术相比,本实用新型采取上述结构取得有益效果如下:通过两组铰接轴之间安装反应釜本体的设置,齿条在滑轨上移动,齿条带动齿轮转动,齿轮带动铰接轴转动,铰接轴带动反应釜本体转动,使其内部的反应物晃动,再通过搅拌机构配合,大大提高了反应效率。Compared with the prior art, the utility model adopts the above structure to achieve the following beneficial effects: by installing the reactor body between two sets of hinged shafts, the rack moves on the slide rail, the rack drives the gear to rotate, the gear drives the hinged shaft to rotate, and the hinged shaft drives the reactor body to rotate, causing the reactants inside to shake, and then through the cooperation of the stirring mechanism, the reaction efficiency is greatly improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种角度可调整的反应釜的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a reaction kettle with adjustable angle proposed by the present invention;
图2为本实用新型提出的一种角度可调整的反应釜的整体结构示意图;FIG2 is a schematic diagram of the overall structure of a reaction kettle with adjustable angle proposed by the present invention;
图3为图2中A处局部放大图;FIG3 is a partial enlarged view of point A in FIG2;
图4为本实用新型提出的一种角度可调整的反应釜的支撑板的侧视图;FIG4 is a side view of a support plate of a reactor with adjustable angle proposed by the present invention;
图5为本实用新型提出的一种角度可调整的反应釜的反应釜本体的内部结构示意图。FIG5 is a schematic diagram of the internal structure of a reactor body of a reactor with adjustable angle proposed by the present invention.
其中,1、底座,2、反应釜本体,3、支撑板,4、铰接轴,5、齿轮,6、滑轨,7、齿条,8、搅拌机构,9、保护外壳,10、驱动电机,11、螺纹杆,12、螺纹套环,13、衔接杆,14、旋转电机,15、转轴,16、搅拌杆,17、刮板,18、辅搅杆,19、进料口,20、出料口,21、阻尼轴,22、辅撑板。Among them, 1. base, 2. reactor body, 3. support plate, 4. hinge shaft, 5. gear, 6. slide rail, 7. rack, 8. stirring mechanism, 9. protective shell, 10. drive motor, 11. threaded rod, 12. threaded collar, 13. connecting rod, 14. rotating motor, 15. rotating shaft, 16. stirring rod, 17. scraper, 18. auxiliary stirring rod, 19. feed port, 20. discharge port, 21. damping shaft, 22. auxiliary support plate.
具体实施方式DETAILED DESCRIPTION
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。以下结合附图,对本实用新型做进一步详细说明。In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance. The present utility model is further described in detail below in conjunction with the accompanying drawings.
如图1-5所示,本实用新型提供的一种角度可调整的反应釜,包括底座1和反应釜本体2,底座1的两侧端上均设置有支撑板3,支撑板3上转动贯穿有铰接轴4,铰接轴4的一端部套设有齿轮5,支撑板3的外侧壁且位于齿轮5的下方设置有滑轨6,滑轨6为工字型结构设置,滑轨6上滑动连接有齿条7,齿条7与齿轮5啮合设置,齿条7在滑轨6上移动,齿条7带动齿轮5转动,齿轮5带动铰接轴4转动,反应釜本体2安装于两侧铰接轴4之间,反应釜本体2内部设置有搅拌机构8,反应釜本体2的顶部设置有进料口19,反应釜本体2的底部设置有出料口20,铰接轴4带动反应釜本体2转动,使其内部的反应物晃动,再通过搅拌机构8配合,大大提高了反应效率。As shown in FIGS. 1-5 , the utility model provides an angle-adjustable reactor, comprising a base 1 and a reactor body 2. Support plates 3 are arranged on both side ends of the base 1. A hinge shaft 4 is rotatably penetrated on the support plate 3. A gear 5 is sleeved on one end of the hinge shaft 4. A slide rail 6 is arranged on the outer side wall of the support plate 3 and below the gear 5. The slide rail 6 is an I-shaped structure. A rack 7 is slidably connected to the slide rail 6. The rack 7 is meshed with the gear 5. The rack 7 moves on the slide rail 6. The rack 7 drives the gear 5 to rotate. The gear 5 drives the hinge shaft 4 to rotate. The reactor body 2 is installed between the hinge shafts 4 on both sides. A stirring mechanism 8 is arranged inside the reactor body 2. A feed port 19 is arranged on the top of the reactor body 2. A discharge port 20 is arranged at the bottom of the reactor body 2. The hinge shaft 4 drives the reactor body 2 to rotate, so that the reactants inside the reactor body are shaken, and then cooperated with the stirring mechanism 8 to greatly improve the reaction efficiency.
如图1和4所示,支撑板3的外侧壁且位于滑轨6下方设置有保护外壳9,保护外壳9的内侧壁上设置有驱动电机10,驱动电机10的输出端连接有螺纹杆11,螺纹杆11上螺纹套接有螺纹套环12,螺纹套环12的顶端设置有衔接杆13,衔接杆13的顶端移动贯穿保护外壳9连接于齿条7,驱动电机10驱动螺纹杆11转动,螺纹杆11通过螺纹传动原理带动螺纹套环12移动,螺纹套环12则通过衔接杆13带动齿条7在滑轨6上滑动。As shown in Figures 1 and 4, a protective shell 9 is provided on the outer wall of the support plate 3 and below the slide rail 6, and a driving motor 10 is provided on the inner wall of the protective shell 9. A threaded rod 11 is connected to the output end of the driving motor 10, and a threaded ring 12 is threadedly sleeved on the threaded rod 11. A connecting rod 13 is provided on the top of the threaded ring 12. The top of the connecting rod 13 moves through the protective shell 9 and is connected to the rack 7. The driving motor 10 drives the threaded rod 11 to rotate, and the threaded rod 11 drives the threaded ring 12 to move through the principle of threaded transmission, and the threaded ring 12 drives the rack 7 to slide on the slide rail 6 through the connecting rod 13.
如图5所示,搅拌机构8包括旋转电机14、转轴15和搅拌杆16,旋转电机14安装于反应釜的顶部中心处,旋转电机14的输出端贯穿反应釜本体2的顶壁设置,转轴15连接于旋转电机14的输出端,搅拌杆16均匀设于转轴15的两侧壁,转轴15的底端两侧设置有刮板17,刮板17为L形结构设置,刮板17紧贴反应釜本体2的内壁,搅拌杆16的顶部与底部均匀设置有辅搅杆18,旋转电机14驱动转轴15转动,转轴15带动搅拌杆16对反应釜本体2内部进行转动搅拌。As shown in Figure 5, the stirring mechanism 8 includes a rotating motor 14, a rotating shaft 15 and a stirring rod 16. The rotating motor 14 is installed at the top center of the reactor. The output end of the rotating motor 14 passes through the top wall of the reactor body 2. The rotating shaft 15 is connected to the output end of the rotating motor 14. The stirring rod 16 is evenly arranged on both side walls of the rotating shaft 15. Scrapers 17 are arranged on both sides of the bottom end of the rotating shaft 15. The scraper 17 is an L-shaped structure. The scraper 17 is close to the inner wall of the reactor body 2. Auxiliary stirring rods 18 are evenly arranged on the top and bottom of the stirring rod 16. The rotating motor 14 drives the rotating shaft 15 to rotate, and the rotating shaft 15 drives the stirring rod 16 to rotate and stir the inside of the reactor body 2.
如图2和3所示,两组支撑板3的相对侧壁上设置有阻尼轴21,阻尼轴21上安装有辅撑板22,支撑板3为L形结构设置,辅撑板22通过阻尼轴21转动到反应釜本体2的底部对反应釜进行一定力度的支撑。As shown in Figures 2 and 3, damping shafts 21 are provided on the opposite side walls of the two groups of support plates 3, and auxiliary support plates 22 are installed on the damping shafts 21. The support plates 3 are arranged in an L-shaped structure. The auxiliary support plates 22 are rotated to the bottom of the reactor body 2 through the damping shafts 21 to support the reactor with a certain force.
具体使用时,将需要反应的原料通过进料口19输送入反应釜本体2内,然后辅撑板22通过阻尼轴21转动到远离反应釜本体2的一侧,然后启动旋转电机14以及驱动电机10,驱动电机10驱动螺纹杆11转动,螺纹杆11通过螺纹传动原理带动螺纹套环12移动,螺纹套环12则通过衔接杆13带动齿条7在滑轨6上滑动,齿条7带动齿轮5转动,齿轮5带动铰接轴4转动,铰接轴4带动反应釜本体2转动,使其内部的反应物晃动,再通过旋转电机14驱动转轴15转动,转轴15带动搅拌杆16以及辅搅杆18对反应釜本体2内部进行转动搅拌,使反应釜内本体的反应物混合的更加充分。During specific use, the raw materials to be reacted are transported into the reactor body 2 through the feed port 19, and then the auxiliary support plate 22 is rotated to the side away from the reactor body 2 through the damping shaft 21, and then the rotating motor 14 and the driving motor 10 are started, and the driving motor 10 drives the threaded rod 11 to rotate, and the threaded rod 11 drives the threaded ring 12 to move through the thread transmission principle, and the threaded ring 12 drives the rack 7 to slide on the slide rail 6 through the connecting rod 13, and the rack 7 drives the gear 5 to rotate, and the gear 5 drives the hinge shaft 4 to rotate, and the hinge shaft 4 drives the reactor body 2 to rotate, so that the reactants inside it shake, and then the rotating motor 14 drives the rotating shaft 15 to rotate, and the rotating shaft 15 drives the stirring rod 16 and the auxiliary stirring rod 18 to rotate and stir the inside of the reactor body 2, so that the reactants in the reactor body are mixed more fully.
以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims (7)
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