CN221886510U - A cloud gateway for electromechanical equipment - Google Patents
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Abstract
本实用新型公开了一种机电设备上云网关,涉及机电设备数据监测技术领域,该机电设备上云网关安装在机柜内部,包括机箱,以及安装在机箱内的开关电源、电源控制板和工控机;其中,开关电源与电源控制板连接;电源控制板与工控机连接;工控机的箱体接口通过天线延长线与机箱的面板相连;工控机上设有多个通讯接口;通讯接口包括RJ45接口、RS232接口、RS485接口、4G模块接口、USB接口和SIM卡接口;面板上设有与通讯接口相对应的孔位。该机电设备上云网关通过在工控机上设置多个通讯接口,使网关具有通用性。
The utility model discloses a cloud gateway for electromechanical equipment, which relates to the technical field of electromechanical equipment data monitoring. The cloud gateway for electromechanical equipment is installed inside a cabinet, including a chassis, and a switching power supply, a power control board and an industrial computer installed in the chassis; wherein the switching power supply is connected to the power control board; the power control board is connected to the industrial computer; the box interface of the industrial computer is connected to the panel of the chassis through an antenna extension line; the industrial computer is provided with multiple communication interfaces; the communication interfaces include RJ45 interfaces, RS232 interfaces, RS485 interfaces, 4G module interfaces, USB interfaces and SIM card interfaces; and holes corresponding to the communication interfaces are provided on the panel. The cloud gateway for electromechanical equipment makes the gateway universal by setting multiple communication interfaces on the industrial computer.
Description
技术领域Technical Field
本实用新型涉及机电设备数据监测技术领域,更具体的说是涉及一种机电设备上云网关。The utility model relates to the technical field of electromechanical equipment data monitoring, and more specifically to a cloud gateway for electromechanical equipment.
背景技术Background Art
在智能交通领域,机电系统比较复杂、庞大,涉及到的专业领域较多,设备布置比较分散,各类机电设备厂商种类繁多、数据接口不统一、设备数据接入难度较大,设备数据无法与其他系统进行集成和共享,造成了设备重复接入的资源浪费。In the field of intelligent transportation, electromechanical systems are relatively complex and large, involving many professional fields, with scattered equipment layouts. There are many types of electromechanical equipment manufacturers, inconsistent data interfaces, and difficulty in accessing equipment data. Equipment data cannot be integrated and shared with other systems, resulting in a waste of resources from repeated equipment access.
因此,如何有助于降低数据传输成本、提高数据传输灵活性、实现数据共享和分析,为云化、物联网技术应用、数据驱动的智能化和边缘计算的应用提供适应的硬件设备,是本领域技术人员亟需解决的问题。Therefore, how to help reduce data transmission costs, improve data transmission flexibility, realize data sharing and analysis, and provide adaptive hardware equipment for cloud computing, Internet of Things technology applications, data-driven intelligence and edge computing applications is an issue that technical personnel in this field urgently need to solve.
实用新型内容Utility Model Content
有鉴于此,本实用新型提供了一种机电设备上云网关,以至少解决上述背景技术中提到的部分技术问题。In view of this, the present invention provides a mechatronic device cloud gateway to at least solve some of the technical problems mentioned in the above background technology.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
本实用新型提供了一种机电设备上云网关,所述网关安装在机柜内部,包括机箱,以及安装在所述机箱内的开关电源、电源控制板和工控机;The utility model provides a cloud gateway for electromechanical equipment, the gateway is installed inside a cabinet, and includes a chassis, and a switching power supply, a power control board and an industrial computer installed in the chassis;
所述开关电源与所述电源控制板连接;The switching power supply is connected to the power control board;
所述电源控制板与所述工控机连接;The power control board is connected to the industrial computer;
所述工控机的箱体接口通过天线延长线与所述机箱的面板相连;The box interface of the industrial computer is connected to the panel of the box through an antenna extension line;
所述工控机上设有多个通讯接口;所述通讯接口包括RJ45接口、RS232接口、RS485接口、4G模块接口、USB接口和SIM卡接口;The industrial computer is provided with multiple communication interfaces; the communication interfaces include RJ45 interface, RS232 interface, RS485 interface, 4G module interface, USB interface and SIM card interface;
所述面板上设有与所述通讯接口相对应的孔位。The panel is provided with a hole corresponding to the communication interface.
进一步地,所述面板两侧配装有柔性把手和安装孔。Furthermore, flexible handles and mounting holes are provided on both sides of the panel.
进一步地,所述RJ45接口外接机柜内的工业交换机。Furthermore, the RJ45 interface is externally connected to an industrial switch in a cabinet.
进一步地,所述RS232接口和所述RS485接口外接串口通信设备。Furthermore, the RS232 interface and the RS485 interface are externally connected to serial communication devices.
进一步地,所述4G模块接口外接4G天线。Furthermore, the 4G module interface is externally connected to a 4G antenna.
进一步地,所述机箱内还安装有GPS模块;所述GPS模块的接口外接GPS天线。Furthermore, a GPS module is installed in the chassis; the interface of the GPS module is externally connected to a GPS antenna.
进一步地,所述机箱的面板上设置有散热孔。Furthermore, heat dissipation holes are arranged on the panel of the chassis.
进一步地,所述机箱内设有散热片。Furthermore, a heat sink is provided in the chassis.
进一步地,所述机箱内还安装有锂电池;所述锂电池与所述电源控制板连接。Furthermore, a lithium battery is installed in the chassis; the lithium battery is connected to the power control board.
进一步地,所述面板上设置有品字插座;Furthermore, a pin-shaped socket is provided on the panel;
所述开关电源通过所述品字插座与外部电源相连。The switch power supply is connected to an external power supply through the triangle socket.
经由上述的技术方案可知,与现有技术相比,本实用新型公开提供了一种机电设备上云网关,具有如下有益效果:It can be seen from the above technical solutions that, compared with the prior art, the utility model discloses a cloud gateway for electromechanical devices, which has the following beneficial effects:
本实用新型提供的机电设备上云网关具有体积小、方便安装的特点,且具有多种通讯接口,有助于实现与不同类型机电设备的快速连接和数据交互。The electromechanical device cloud gateway provided by the utility model has the characteristics of small size and easy installation, and has multiple communication interfaces, which helps to achieve fast connection and data interaction with different types of electromechanical devices.
本实用新型通过RJ45接口和4G模块接口,有助于将设备数据上传至云端。The utility model helps to upload device data to the cloud through the RJ45 interface and the 4G module interface.
本实用新型通过GPS接口模块外接GPS天线,有助于实现机电上云装置的定位。The utility model connects an external GPS antenna via a GPS interface module, which helps to realize the positioning of the electromechanical cloud device.
本实用新型通过锂电池模块和4G模块,有助于在断电、断网环境下的数据上云功能,使数据传输不受局域网络链路问题影响。The utility model uses a lithium battery module and a 4G module to facilitate data cloud upload in a power outage or network disconnection environment, so that data transmission is not affected by local area network link problems.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
图1为本实用新型提供的机电设备上云网关结构示意图。FIG1 is a schematic diagram of the structure of the electromechanical device cloud gateway provided by the utility model.
图2为本实用新型提供的机箱的正侧面板结构示意图。FIG. 2 is a schematic diagram of the front and side panels of the chassis provided by the present invention.
图3为本实用新型提供的电器连接结构示意图。FIG. 3 is a schematic diagram of an electrical connection structure provided by the utility model.
图4为本实用新型提供的机箱的后侧面板结构示意图。FIG. 4 is a schematic diagram of the rear panel structure of the chassis provided by the present invention.
图5为本实用新型提供的机电设备上云网关框架示意图。FIG5 is a schematic diagram of a cloud gateway framework for electromechanical equipment provided by the present invention.
图中:1-柔性把手;2-安装孔;3-4G模块接口孔位;4-GPS模块接口孔位;5-RJ45接口孔位;6-RS485接口孔位;7-RS232接口孔位;8-SIM卡接口孔位;9-USB接口孔位;10-散热孔;11-品字插座。In the figure: 1-flexible handle; 2-mounting hole; 3-4G module interface hole; 4-GPS module interface hole; 5-RJ45 interface hole; 6-RS485 interface hole; 7-RS232 interface hole; 8-SIM card interface hole; 9-USB interface hole; 10-heat dissipation hole; 11-pin socket.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
在本实用新型的描述中,需要理解的是,术语“后侧”、“正侧”等指示的方位或位置关系为基于附图所述的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "rear side", "front side", etc. is based on the orientation or positional relationship described in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“连接”、“安装”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "connection", "installation", "fixation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
本实用新型实施例公开了一种机电设备上云网关,包括机箱,以及安装在机箱内的开关电源、电源控制板和工控机;其中:开关电源与电源控制板连接;电源控制板与工控机连接;工控机的箱体接口通过天线延长线与机箱的面板相连;工控机上设有多个通讯接口;通讯接口包括RJ45接口、RS232接口、RS485接口、4G模块接口、USB接口和GPS模块接口;面板上设有与通讯接口相对应的孔位。The utility model embodiment discloses a cloud gateway for electromechanical equipment, comprising a chassis, and a switching power supply, a power control board and an industrial computer installed in the chassis; wherein: the switching power supply is connected to the power control board; the power control board is connected to the industrial computer; the box interface of the industrial computer is connected to the panel of the chassis through an antenna extension line; the industrial computer is provided with a plurality of communication interfaces; the communication interfaces include an RJ45 interface, an RS232 interface, an RS485 interface, a 4G module interface, a USB interface and a GPS module interface; and holes corresponding to the communication interfaces are provided on the panel.
本实用新型通过在微信工控机上设置多个通讯接口,使网关具有通用性,有助于降低数据传输成本,以及有助于提高数据传输灵活性,便于使数据传输过程不受复杂地形限制;基于此,还有助于实现机电设备的运行状态监测、故障状态监测和设备控制功能的硬件装置,如接入情报板、气象站、车检器、雷达、交换机、智能电源箱、机房动环、ETC门架自由流机柜等具备监测功能的机电设备。The utility model provides multiple communication interfaces on the WeChat industrial computer to make the gateway universal, which helps to reduce data transmission costs and improve data transmission flexibility, making it easier for the data transmission process to be free from complex terrain restrictions. Based on this, it also helps to implement hardware devices for operating status monitoring, fault status monitoring and equipment control functions of electromechanical equipment, such as access information boards, weather stations, vehicle inspection devices, radars, switches, intelligent power boxes, machine room dynamic rings, ETC gantry free flow cabinets and other electromechanical equipment with monitoring functions.
本实用新型实施例中,机箱的结构示意图如图1所示,机箱为标准1U结构,机箱的面板两侧配装有柔性把手1和安装孔2,方便手提和固定;In the embodiment of the utility model, the structural schematic diagram of the chassis is shown in FIG1 . The chassis is a standard 1U structure, and flexible handles 1 and mounting holes 2 are provided on both sides of the panel of the chassis for easy carrying and fixing.
机箱内部内置工业级微型工控机,低功耗,采用无风扇静音设计;该工控机与机电设备通过多种通讯接口进行连接,适用于不同通讯方式的设备;该通讯接口包括RJ45接口、RS232接口、RS485接口、4G模块接口、USB接口和SIM卡接口;其中,RJ45接口用于外接机柜内的工业交换机;RS232接口和述RS485接口用于外接串口通信设备;4G模块接口用于外接4G天线;通过其中的SIM卡接口,可有助于基于物联网卡进行数据通信;此外,机箱内还安装有GPS模块,该GPS模块的接口用于外接GPS天线,有助于采集当前定位信息;基于上述4G模块和SIM卡接口,有助于在具体使用过程中,在RJ45接口正常情况下,使用局域网络进行数据传输,当局域网络异常中断,机电设备上云装置将网络切换为4G网络,进行数据传输和断网报警事件传输,及时通知维护人员进行维修,降低不必要的损失。An industrial-grade micro-industrial computer is built inside the chassis, which has low power consumption and adopts a fanless and silent design; the industrial computer is connected to the electromechanical equipment through a variety of communication interfaces and is suitable for equipment with different communication methods; the communication interfaces include RJ45 interface, RS232 interface, RS485 interface, 4G module interface, USB interface and SIM card interface; among them, the RJ45 interface is used for the industrial switch in the external cabinet; the RS232 interface and the RS485 interface are used for external serial communication equipment; the 4G module interface is used for external 4G antenna; through the SIM card interface, it can help to carry out data communication based on the Internet of Things card; in addition, a GPS module is also installed in the chassis, and the interface of the GPS module is used for external GPS antenna, which helps to collect current positioning information; based on the above-mentioned 4G module and SIM card interface, it is helpful to use the local area network for data transmission in the specific use process when the RJ45 interface is normal. When the local area network is abnormally interrupted, the cloud device on the electromechanical equipment switches the network to the 4G network for data transmission and network disconnection alarm event transmission, and promptly notifies the maintenance personnel to carry out repairs to reduce unnecessary losses.
机箱的面板上设有与上述通讯接口相对应的孔位,例如图2所示为机箱的正侧面板,该正侧面板上设有两个天线接口孔位,其中一个为4G模块接口孔位3,另一个为GPS模块接口孔位4,这两个天线接口孔位位于中部两个RJ45接口孔位5的两侧,此处的孔位设置有助于布线;该正侧面板上还设有三个串口孔位,其中一个为RS485接口孔位6,另外两个为RS232接口孔位7;此外,该正侧面板上还设有SIM卡接口孔位8和USB接口孔位9;The panel of the chassis is provided with holes corresponding to the above-mentioned communication interfaces. For example, FIG. 2 shows the front side panel of the chassis. The front side panel is provided with two antenna interface holes, one of which is a 4G module interface hole 3, and the other is a GPS module interface hole 4. The two antenna interface holes are located on both sides of the two RJ45 interface holes 5 in the middle. The hole arrangement here is helpful for wiring; the front side panel is also provided with three serial port holes, one of which is an RS485 interface hole 6, and the other two are RS232 interface holes 7; in addition, the front side panel is also provided with a SIM card interface hole 8 and a USB interface hole 9;
在具体使用过程中,可在工控机内置嵌入式程序,实现机电设备运行状态采集以及数据上传;由于该嵌入式程序并不属于本实用新型想要保护的内容,因此在此不再赘述。During specific use, an embedded program can be built into the industrial computer to realize the collection of the operating status of electromechanical equipment and data upload; since the embedded program does not belong to the content that the present utility model wants to protect, it will not be described here.
机箱的面板上还设置有散热孔10;具体地,可在机箱两侧上分别设置散热孔10;例如图1所示,在机箱两侧分别设置3组散热孔,防止机箱内部温度过高;此外还可以在机箱内部设有散热片,进一步对机箱内部进行散热。Heat dissipation holes 10 are also provided on the panel of the chassis; specifically, heat dissipation holes 10 can be provided on both sides of the chassis; for example, as shown in FIG. 1 , three groups of heat dissipation holes are provided on both sides of the chassis to prevent the internal temperature of the chassis from being too high; in addition, a heat sink can be provided inside the chassis to further dissipate heat inside the chassis.
本实用新型实施例中,机电设备上云网关的电器连接结构示意图可参见图3所示,在具体实施过程中,外部输入为220V交流电源,内部通过开关电源转换为24V直流电,输出的直流电接入电源控制板;电源控制板连接工控机电源;在接通外部电源时,电源控制板实现给工控机进行供电;In the embodiment of the utility model, the schematic diagram of the electrical connection structure of the electromechanical device on the cloud gateway can be seen in FIG3. In the specific implementation process, the external input is a 220V AC power supply, which is converted into 24V DC power by the internal switching power supply, and the output DC power is connected to the power control board; the power control board is connected to the power supply of the industrial computer; when the external power supply is turned on, the power control board realizes power supply to the industrial computer;
此外,机箱内还安装有锂电池;电源控制板还与该锂电池连接,用于给锂电池充电;在具体使用过程中,当外部电源突然中断,电源控制板通过锂电池电源给工控机供电,保证工控机断电正常运行;同时还可以将断电事件报送给相关维护人员,锂电池能保证工控机在断电情况下持续运行5小时以上,5小时内完成电源维修可使工控机不间断的工作。In addition, a lithium battery is installed in the chassis; the power control board is also connected to the lithium battery for charging the lithium battery; during specific use, when the external power supply is suddenly interrupted, the power control board supplies power to the industrial computer through the lithium battery power supply to ensure the normal operation of the industrial computer during power outages; at the same time, the power outage event can be reported to relevant maintenance personnel. The lithium battery can ensure that the industrial computer continues to run for more than 5 hours in the event of a power outage. Completing the power supply maintenance within 5 hours can enable the industrial computer to work uninterruptedly.
本实用新型实施例中,机箱的面板上还设置有品字插座;所述开关电源通过品字插座与外部电源相连;例如图4所示为机箱的后侧面板,该后侧面板上设有品字插座11。In the embodiment of the utility model, a symmetrical socket is also provided on the panel of the chassis; the switching power supply is connected to the external power supply through the symmetrical socket; for example, FIG. 4 shows the rear panel of the chassis, on which a symmetrical socket 11 is provided.
本实用新型上述所提供机电设备上云网关的框架示意图可参见图5所示。The framework diagram of the cloud gateway on the electromechanical equipment provided by the utility model can be seen in FIG5 .
本实用新型需要更换时,和服务器类似,拆除机箱前面板两侧的固定螺丝,拔下连接的网线、串口线进行更换即可,非常方便,不会出现误插等情况,大大提高了工作效率。When the utility model needs to be replaced, similar to the server, the fixing screws on both sides of the front panel of the chassis are removed, and the connected network cable and serial port cable are unplugged for replacement. It is very convenient and will not cause the situation of wrong insertion, which greatly improves the work efficiency.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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