CN221879669U - Water pump test device - Google Patents
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Abstract
Description
技术领域Technical Field
本申请涉及水泵技术领域,尤其涉及一种水泵测试装置。The present application relates to the technical field of water pumps, and in particular to a water pump testing device.
背景技术Background Art
在水泵进行批量生产前,需要对试制的水泵的性能进行测试,水泵测试的技术参数包括流量、水压、扬程、轴功率和效率等。Before water pumps are put into mass production, the performance of the trial-produced water pumps needs to be tested. The technical parameters of the water pump test include flow rate, water pressure, head, shaft power and efficiency.
现有技术中,水泵的进出水口的口径具有不同的规格,测试水泵时,需要按照水泵的口径设置不同的测试管路,再通过螺栓将待测水泵的进、出水处的法兰与其相匹配的进、出水管路的法兰进行连接。In the prior art, the calibers of the water inlet and outlet of a water pump have different specifications. When testing a water pump, it is necessary to set up different test pipelines according to the caliber of the water pump, and then connect the flanges at the inlet and outlet of the water pump to be tested with the flanges of the matching inlet and outlet pipelines through bolts.
然而,上述测试方式,操作不便,测试效率低。However, the above test method is inconvenient to operate and has low test efficiency.
实用新型内容Utility Model Content
本申请提供一种水泵测试装置,操作方便,提高测试效率。The present application provides a water pump testing device which is easy to operate and improves testing efficiency.
本申请提供的水泵测试装置,包括安装组件、进水管、出水管和检测件,安装组件包括第一安装件和第二安装件,第一安装件和第二安装件中的至少一者相对于另一者移动,以使第一安装件和第二安装件相互靠近或相互远离。The water pump testing device provided in the present application includes a mounting assembly, a water inlet pipe, a water outlet pipe and a detection member. The mounting assembly includes a first mounting member and a second mounting member. At least one of the first mounting member and the second mounting member moves relative to the other so that the first mounting member and the second mounting member are closer to or farther away from each other.
第一安装件和第二安装件中的至少一者设置有多个依次嵌套且连接的安装部,各安装部分别用于与不同口径的待测水泵的进水口或出水口连接,安装部与进水管或出水管连通。At least one of the first mounting member and the second mounting member is provided with a plurality of mounting parts which are nested and connected in sequence, each mounting part is used to connect to the water inlet or outlet of the water pump to be tested with different calibers, and the mounting part is connected to the water inlet pipe or the water outlet pipe.
检测件与出水管连接,以检测出水管上的水压和流量中的至少一者。The detection element is connected to the water outlet pipe to detect at least one of the water pressure and flow rate on the water outlet pipe.
在一种可能的实现方式中,本申请提供的水泵测试装置,相邻的两个安装部之间滑动连接。In a possible implementation, the water pump testing device provided in the present application has a sliding connection between two adjacent mounting parts.
在一种可能的实现方式中,本申请提供的水泵测试装置,各安装部的两端分别具有第一限位件和第二限位件,相邻的两个安装部通过一者的第一限位件与另一者的第二限位件连接。In a possible implementation, in the water pump testing device provided in the present application, both ends of each mounting portion respectively have a first limit member and a second limit member, and two adjacent mounting portions are connected via the first limit member of one and the second limit member of the other.
在一种可能的实现方式中,本申请提供的水泵测试装置,安装部的外侧壁上设置有螺纹段,螺纹段用于与待测水泵的进水口或出水口连接。In a possible implementation, in the water pump testing device provided in the present application, a threaded section is provided on the outer side wall of the mounting portion, and the threaded section is used to connect to the water inlet or outlet of the water pump to be tested.
在一种可能的实现方式中,本申请提供的水泵测试装置,安装组件还包括第三安装件,第三安装件与第二安装件连通,第三安装件用于与待测水泵的进水口连通,出水管用于与待测水泵的出水口连通。In one possible implementation, the water pump testing device provided in the present application, the installation assembly also includes a third installation component, the third installation component is connected to the second installation component, the third installation component is used to connect to the water inlet of the water pump to be tested, and the water outlet pipe is used to connect to the water outlet of the water pump to be tested.
在一种可能的实现方式中,本申请提供的水泵测试装置,安装组件还包括第一连接管和第二连接管,第一连接管和第二连接管上均设置有阀门,第一连接管用于连通第二安装件与出水管,第二连接管用于连通待测水泵的出水口与出水管。In one possible implementation, the water pump testing device provided in the present application, the installation assembly also includes a first connecting pipe and a second connecting pipe, valves are provided on the first connecting pipe and the second connecting pipe, the first connecting pipe is used to connect the second mounting part with the water outlet pipe, and the second connecting pipe is used to connect the water outlet of the water pump to be tested with the water outlet pipe.
在一种可能的实现方式中,本申请提供的水泵测试装置,检测件为压力表和流量计中的至少一者。In a possible implementation, in the water pump testing device provided in the present application, the detection component is at least one of a pressure gauge and a flow meter.
在一种可能的实现方式中,本申请提供的水泵测试装置,还包括水池,水池包括进水段、隔离段和出水段,进水段与出水段连通,进水段与进水管连通,出水段与出水管连通,检测件设置在隔离段内。In one possible implementation, the water pump testing device provided in the present application also includes a water pool, the water pool includes a water inlet section, an isolation section and a water outlet section, the water inlet section is connected to the water outlet section, the water inlet section is connected to the water inlet pipe, the water outlet section is connected to the water outlet pipe, and the detection component is arranged in the isolation section.
在一种可能的实现方式中,本申请提供的水泵测试装置,还包括真空泵,真空泵与进水管连通,真空泵用于为进水管抽真空。In a possible implementation, the water pump testing device provided in the present application further includes a vacuum pump, which is connected to the water inlet pipe and is used to evacuate the water inlet pipe.
在一种可能的实现方式中,本申请提供的水泵测试装置,还包括烘干组件,烘干组件包括烘干机和滑轨,烘干机设置在第二安装件的一侧,滑轨设置在烘干机与第二安装件之间。In a possible implementation, the water pump testing device provided in the present application further includes a drying assembly, the drying assembly includes a dryer and a slide rail, the dryer is arranged on one side of the second mounting member, and the slide rail is arranged between the dryer and the second mounting member.
本申请的有益效果如下:本申请提供的水泵测试装置,通过设置安装组件、进水管、出水管和检测件,安装组件包括第一安装件和第二安装件,第一安装件和第二安装件中的至少一者相对于另一者移动,以使第一安装件和第二安装件相互靠近或相互远离,以共同夹持或松开待测水泵。检测件与出水管连接,以对待测试水泵的出水管上的水压或流量进行检测。第一安装件和第二安装件中的至少一者设置有多个依次嵌套且连接的安装部,由于各安装部依次嵌套,各安装部具有不同的尺寸,对于不同口径的待测水泵,可以将不同待测水泵的进水口或出水口与不同的安装部进行连接,操作方便,提高了测试效率。The beneficial effects of the present application are as follows: The water pump testing device provided by the present application is provided with a mounting assembly, a water inlet pipe, a water outlet pipe and a detection member, wherein the mounting assembly includes a first mounting member and a second mounting member, and at least one of the first mounting member and the second mounting member moves relative to the other so that the first mounting member and the second mounting member are close to each other or away from each other to jointly clamp or release the water pump to be tested. The detection member is connected to the water outlet pipe to detect the water pressure or flow on the water outlet pipe of the water pump to be tested. At least one of the first mounting member and the second mounting member is provided with a plurality of mounting parts that are nested and connected in sequence. Since the mounting parts are nested in sequence, the mounting parts have different sizes. For water pumps to be tested with different calibers, the water inlets or water outlets of different water pumps to be tested can be connected to different mounting parts, which is convenient to operate and improves the test efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
图1为本申请实施例提供的水泵测试装置的结构示意图;FIG1 is a schematic diagram of the structure of a water pump testing device provided in an embodiment of the present application;
图2为图1中A部分的结构放大示意图;FIG2 is an enlarged schematic diagram of the structure of part A in FIG1 ;
图3为图2中安装部的结构示意图一;FIG3 is a structural schematic diagram 1 of the installation portion in FIG2 ;
图4为图2中安装部的结构示意图二;FIG4 is a second structural schematic diagram of the mounting portion in FIG2 ;
图5为图2中安装部的结构示意图三。FIG. 5 is a third structural schematic diagram of the installation portion in FIG. 2 .
附图标记说明:Description of reference numerals:
10-待测水泵;11-进水口;12-出水口;10- water pump to be tested; 11- water inlet; 12- water outlet;
100-安装组件;100-Install components;
110-第一安装件;111-安装部;1111-第一限位件;1112-第二限位件;1113-螺纹段;110-first mounting member; 111-mounting portion; 1111-first position-limiting member; 1112-second position-limiting member; 1113-threaded section;
120-第二安装件;120 - second mounting member;
130-第三安装件;130 - third mounting member;
140-第一连接管;150-第二连接管;160-阀门;140 - first connecting pipe; 150 - second connecting pipe; 160 - valve;
200-进水管;200-water inlet pipe;
300-出水管;300-water outlet pipe;
400-检测件;410-压力表;420-流量计;430-电动阀;400-testing parts; 410-pressure gauge; 420-flow meter; 430-electric valve;
500-水池;510-进水段;520-隔离段;530-出水段;500-water tank; 510-water inlet section; 520-isolation section; 530-water outlet section;
600-真空泵;600-vacuum pump;
700-烘干组件;710-烘干机;720-滑轨;700-drying assembly; 710-drying machine; 720-slide rail;
800-控制器。800-Controller.
通过上述附图,已示出本申请明确的实施例,后文中将有更详细的描述。这些附图和文字描述并不是为了通过任何方式限制本申请构思的范围,而是通过参考特定实施例为本领域技术人员说明本申请的概念。The above drawings have shown clear embodiments of the present application, which will be described in more detail later. These drawings and text descriptions are not intended to limit the scope of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments.
具体实施方式DETAILED DESCRIPTION
首先,本领域技术人员应当理解的是,这些实施方式仅仅用于解释本申请的技术原理,并非旨在限制本申请的保护范围。本领域技术人员可以根据需要对其作出调整,以便适应具体的应用场合。First, those skilled in the art should understand that these implementations are only used to explain the technical principles of the present application and are not intended to limit the scope of protection of the present application. Those skilled in the art can make adjustments to them as needed to adapt to specific application scenarios.
其次,需要说明的是,在本申请的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以使固定连接,也可以是通过中间媒介间接相连,可以是两个元件内部的连通或者两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。Secondly, it should be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, or it can be an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
然后,还需要说明的是,在本申请的描述中,术语“上”、“下”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或者位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或者暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。Then, it should be noted that, in the description of the present application, the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.
正如背景技术所展现的,现有技术中,水泵的进出水口的口径具有不同的规格,测试水泵时,需要按照水泵的口径设置不同的测试管路,再通过螺栓将待测水泵的进、出水处的法兰与其相匹配的进、出水管路的法兰进行连接。然而,上述测试方式,操作不便,测试效率低。As shown in the background technology, in the prior art, the diameters of the water inlet and outlet of the water pump have different specifications. When testing the water pump, it is necessary to set different test pipelines according to the diameter of the water pump, and then connect the flanges of the water inlet and outlet of the water pump to be tested with the flanges of the matching water inlet and outlet pipelines through bolts. However, the above test method is inconvenient to operate and has low test efficiency.
基于此,本申请提供的水泵测试装置,通过设置安装组件、进水管、出水管和检测件,安装组件包括第一安装件和第二安装件,第一安装件和第二安装件中的至少一者相对于另一者移动,以使第一安装件和第二安装件相互靠近或相互远离,以共同夹持或松开待测水泵。检测件与出水管连接,以对待测试水泵的出水管上的水压或流量进行检测。第一安装件和第二安装件中的至少一者设置有多个依次嵌套且连接的安装部,由于各安装部依次嵌套,各安装部具有不同的尺寸,对于不同口径的待测水泵,可以将不同待测水泵的进水口或出水口与不同的安装部进行连接,操作方便,提高了测试效率。Based on this, the water pump testing device provided by the present application is provided with a mounting assembly, a water inlet pipe, a water outlet pipe and a detection member, wherein the mounting assembly includes a first mounting member and a second mounting member, and at least one of the first mounting member and the second mounting member moves relative to the other so that the first mounting member and the second mounting member are close to each other or away from each other to jointly clamp or release the water pump to be tested. The detection member is connected to the water outlet pipe to detect the water pressure or flow on the water outlet pipe of the water pump to be tested. At least one of the first mounting member and the second mounting member is provided with a plurality of mounting parts that are nested and connected in sequence. Since the mounting parts are nested in sequence, the mounting parts have different sizes. For water pumps to be tested with different calibers, the water inlets or water outlets of different water pumps to be tested can be connected to different mounting parts, which is convenient to operate and improves the test efficiency.
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请的优选实施例中的附图,对本申请实施例中的技术方案进行更加详细的描述。在附图中,自始至终相同或类似的标号表示相同或类似的部件或具有相同或类似功能的部件。所描述的实施例是本申请一部分实施例,而不是全部的实施例。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be described in more detail below in conjunction with the drawings in the preferred embodiments of the present application. In the drawings, the same or similar reference numerals throughout represent the same or similar parts or parts with the same or similar functions. The described embodiments are part of the embodiments of the present application, not all of the embodiments. The embodiments described below with reference to the drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limitations on the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.
参照图1至图5所示,本申请提供的水泵测试装置,包括安装组件100、进水管200、出水管300和检测件400,安装组件100包括第一安装件110和第二安装件120,第一安装件110和第二安装件120中的至少一者相对于另一者移动,以使第一安装件110和第二安装件120相互靠近或相互远离。1 to 5 , the water pump testing device provided in the present application includes a mounting assembly 100, a water inlet pipe 200, a water outlet pipe 300 and a detection member 400. The mounting assembly 100 includes a first mounting member 110 and a second mounting member 120. At least one of the first mounting member 110 and the second mounting member 120 moves relative to the other so that the first mounting member 110 and the second mounting member 120 are closer to or farther away from each other.
第一安装件110和第二安装件120中的至少一者设置有多个依次嵌套且连接的安装部111,各安装部111分别用于与不同口径的待测水泵10的进水口11或出水口12连接,安装部111与进水管200或出水管300连通。At least one of the first mounting member 110 and the second mounting member 120 is provided with a plurality of mounting portions 111 which are nested and connected in sequence, and each mounting portion 111 is respectively used to be connected to the water inlet 11 or the water outlet 12 of the water pump 10 to be tested with different calibers, and the mounting portion 111 is connected to the water inlet pipe 200 or the water outlet pipe 300.
检测件400与出水管300连接,以检测出水管300上的水压和流量中的至少一者。The detection member 400 is connected to the water outlet pipe 300 to detect at least one of the water pressure and flow rate on the water outlet pipe 300 .
可以理解的,第一安装件110和第二安装件120中的至少一者相对于另一者移动,具体实现时,第一安装件110和第二安装件120可以通过液压油缸连接,示例性地,液压油缸可以驱动第一安装件110相对于第二安装件120沿图2中箭头所示Y的正方向移动,以使第一安装件110和第二安装件120相互远离;液压油缸可以驱动第一安装件110相对于第二安装件120沿Y的反方向移动,以使第一安装件110和第二安装件120相互靠近;液压油缸也可以驱动第二安装件120相对于第一安装件110沿Y的正方向移动,以使第一安装件110和第二安装件120相互靠近;液压油缸还可以驱动第二安装件120相对于第一安装件110沿Y的反方向移动,以使第一安装件110和第二安装件120相互远离。只要能实现第一安装件110和第二安装件120相互靠近或相互远离即可,本申请实施例对此不作过多限制。It can be understood that at least one of the first mounting member 110 and the second mounting member 120 moves relative to the other. In specific implementation, the first mounting member 110 and the second mounting member 120 can be connected by a hydraulic cylinder. For example, the hydraulic cylinder can drive the first mounting member 110 to move relative to the second mounting member 120 along the positive direction of Y shown by the arrow in Figure 2, so that the first mounting member 110 and the second mounting member 120 move away from each other; the hydraulic cylinder can drive the first mounting member 110 to move relative to the second mounting member 120 along the reverse direction of Y, so that the first mounting member 110 and the second mounting member 120 approach each other; the hydraulic cylinder can also drive the second mounting member 120 to move relative to the first mounting member 110 along the positive direction of Y, so that the first mounting member 110 and the second mounting member 120 approach each other; the hydraulic cylinder can also drive the second mounting member 120 to move relative to the first mounting member 110 along the reverse direction of Y, so that the first mounting member 110 and the second mounting member 120 move away from each other. As long as the first mounting member 110 and the second mounting member 120 can be brought closer to or farther away from each other, the embodiment of the present application does not impose too many restrictions on this.
需要说明的是,还可以设置控制器800,将控制器800与液压油缸进行通信连接,通过控制器800驱动液压油缸移动,以调节第一安装件110和第二安装件120之间的间距。It should be noted that a controller 800 may also be provided to establish communication connection between the controller 800 and the hydraulic cylinder, and the hydraulic cylinder may be driven to move by the controller 800 to adjust the distance between the first mounting member 110 and the second mounting member 120 .
由于立式水泵的进水口11和出水口12位于同一轴线上,从而在进行立式水泵测试时,第一安装件110和第二安装件120相互靠近,可以共同夹持待测立式水泵,测试结束后,第一安装件110和第二安装件120相互远离,可以松开立式水泵。Since the water inlet 11 and the water outlet 12 of the vertical water pump are located on the same axis, when the vertical water pump is tested, the first mounting member 110 and the second mounting member 120 are close to each other and can jointly clamp the vertical water pump to be tested. After the test is completed, the first mounting member 110 and the second mounting member 120 are separated from each other and the vertical water pump can be released.
第一安装件110和第二安装件120中的至少一者设置有多个依次嵌套且连接的安装部111,示例性地,可以在第一安装件110上设置多个安装部111,第一安装件110通过安装部111与待测水泵10的进水口11连接,且安装部111与进水管200连通;也可以在第二安装件120上设置多个安装部111,第二安装件120通过安装部111与待测水泵10的出水口12连接,且安装部111与出水管300连接,本申请实施例对此不作过多限制。At least one of the first mounting member 110 and the second mounting member 120 is provided with a plurality of mounting portions 111 which are nested and connected in sequence. For example, a plurality of mounting portions 111 may be provided on the first mounting member 110, and the first mounting member 110 is connected to the water inlet 11 of the water pump 10 to be tested via the mounting portion 111, and the mounting portion 111 is connected to the water inlet pipe 200; a plurality of mounting portions 111 may also be provided on the second mounting member 120, and the second mounting member 120 is connected to the water outlet 12 of the water pump 10 to be tested via the mounting portion 111, and the mounting portion 111 is connected to the water outlet pipe 300. The embodiments of the present application do not impose too many restrictions on this.
需要说明的是,由于各安装部111依次嵌套,各安装部111的尺寸由内至外依次递增,即各安装部111具有不同的尺寸,对于不同口径的待测水泵10,可以将不同待测水泵10的进水口11或出水口12与不同的安装部111进行连接,操作方便,提高了测试效率。It should be noted that, since the mounting parts 111 are nested in sequence, the size of each mounting part 111 increases from the inside to the outside, that is, each mounting part 111 has a different size. For water pumps 10 to be tested with different calibers, the water inlets 11 or water outlets 12 of different water pumps 10 to be tested can be connected to different mounting parts 111, which is convenient for operation and improves test efficiency.
还需要说明的是,在出水管300上连接检测件400,检测件400检测出水管300上的水压,即检测水泵的出水压力,通过对比实际测得的出水压力和设计压力,可以评估水泵的性能是否符合设计规范。检测件400检测水泵的出水管300上的流量,是评估水泵性能的重要参数之一。通过测得的流量和压力,还可以计算出水泵的水力效率和整体效率。It should also be noted that the detection member 400 is connected to the water outlet pipe 300, and the detection member 400 detects the water pressure on the water outlet pipe 300, that is, detects the water outlet pressure of the water pump. By comparing the actually measured water outlet pressure with the design pressure, it can be evaluated whether the performance of the water pump meets the design specifications. The detection member 400 detects the flow rate on the water outlet pipe 300 of the water pump, which is one of the important parameters for evaluating the performance of the water pump. The hydraulic efficiency and overall efficiency of the water pump can also be calculated through the measured flow rate and pressure.
在一些实施例中,参照图3所示,且相邻的两个安装部111之间滑动连接。In some embodiments, as shown in FIG. 3 , two adjacent mounting portions 111 are slidably connected to each other.
可以理解的,滑动连接以使相邻的安装部111之间可以产生相对移动,在安装待测水泵10时,将与待测水泵10的进水口11或出水口12相匹配的安装部111相对于与其相邻的安装部111滑动,以伸出该安装部111,以便于该安装部111与待测水泵10的进水口11或出水口12连接。It can be understood that the sliding connection allows relative movement between adjacent mounting portions 111. When installing the water pump 10 to be tested, the mounting portion 111 that matches the water inlet 11 or the water outlet 12 of the water pump 10 to be tested is slid relative to the mounting portion 111 adjacent to it to extend the mounting portion 111 so that the mounting portion 111 is connected to the water inlet 11 or the water outlet 12 of the water pump 10 to be tested.
需要说明的是,各安装部111的长度可以一致,且相邻的两个安装部111之间采用滑动连接,这种设计能够提供灵活的伸出或缩回各安装部111,以适用于不同口径的待测水泵10,操作方便,提高了测试效率。It should be noted that the lengths of the mounting portions 111 can be consistent, and a sliding connection is adopted between two adjacent mounting portions 111. This design can provide flexible extension or retraction of the mounting portions 111 to be suitable for water pumps 10 to be tested with different calibers, is easy to operate, and improves test efficiency.
在一些实施例中,参照图3所示,各安装部111的两端分别具有第一限位件1111和第二限位件1112,相邻的两个安装部111通过一者的第一限位件1111与另一者的第二限位件1112连接。In some embodiments, as shown in FIG. 3 , each mounting portion 111 has a first stopper 1111 and a second stopper 1112 at both ends thereof, and two adjacent mounting portions 111 are connected via the first stopper 1111 of one and the second stopper 1112 of the other.
可以理解的,当相邻的两个安装部111中的一者相对于另一者滑动,以伸出于另一者时,第一限位件1111和第二限位件1112可以为相邻的两个安装部111提供机械支撑和固定,以防止相邻的两个安装部111发生脱离,以增强相邻安装部111之间的连接稳定性,提高了安装部111的可靠性。It can be understood that when one of two adjacent mounting portions 111 slides relative to the other to extend out of the other, the first limit member 1111 and the second limit member 1112 can provide mechanical support and fixation for the two adjacent mounting portions 111 to prevent the two adjacent mounting portions 111 from detaching, thereby enhancing the connection stability between the adjacent mounting portions 111 and improving the reliability of the mounting portions 111.
在一些实施例中,参照图2和图3所示,安装部111的外侧壁上设置有螺纹段1113,螺纹段1113用于与待测水泵10的进水口11或出水口12连接。In some embodiments, as shown in FIG. 2 and FIG. 3 , a threaded section 1113 is provided on the outer wall of the mounting portion 111 , and the threaded section 1113 is used to connect with the water inlet 11 or the water outlet 12 of the water pump 10 to be tested.
螺纹段1113用于与待测水泵10的进水口11或出水口12连接,具体实现时,可以将螺纹段1113直接与待测水泵10的进水口11或出水口12连接;也可以采用螺纹套管将安装部111的螺纹段1113与待测水泵10的进水口11或出水口12连接;还可以采用其他方式将螺纹段1113与待测水泵10的进水口11或出水口12连接,本申请实施例对此不作过多限制。The threaded section 1113 is used to connect with the water inlet 11 or the water outlet 12 of the water pump 10 to be tested. In specific implementation, the threaded section 1113 can be directly connected to the water inlet 11 or the water outlet 12 of the water pump 10 to be tested; or a threaded sleeve can be used to connect the threaded section 1113 of the mounting portion 111 to the water inlet 11 or the water outlet 12 of the water pump 10 to be tested; or other methods can be used to connect the threaded section 1113 to the water inlet 11 or the water outlet 12 of the water pump 10 to be tested, and the embodiments of the present application do not impose too many restrictions on this.
通过设置螺纹段1113,能够确保安装组件与待测水泵10之间的连接稳定,不易发生松动或脱落;还可以提供良好的密封性,防止液体在连接处泄漏,以确保测量结果的准确性;并且连接方式简单,便于快速安装和拆卸,能够提高测试效率。By setting the threaded section 1113, the connection between the installation component and the water pump 10 to be tested can be ensured to be stable and not prone to loosening or falling off; it can also provide good sealing to prevent liquid leakage at the connection to ensure the accuracy of the measurement results; and the connection method is simple, which is convenient for quick installation and disassembly, and can improve the test efficiency.
在一些实施例中,参照图2所示,安装组件100还包括第三安装件130,第三安装件130与第二安装件120连通,第三安装件130用于与待测水泵10的进水口11连通,出水管300用于与待测水泵10的出水口12连通。In some embodiments, as shown in Figure 2, the installation assembly 100 also includes a third installation member 130, which is connected to the second installation member 120. The third installation member 130 is used to communicate with the water inlet 11 of the water pump 10 to be tested, and the water outlet pipe 300 is used to communicate with the water outlet 12 of the water pump 10 to be tested.
由于卧式水泵的进水口11为水平方向,卧式水泵的出水口12方向为垂直方向,在测试卧式水泵时,可以将第三安装件130与卧式水泵的进水口11连通,出水管300与卧式水泵的出水口12连通,从而可以实现卧式水泵的测试。Since the water inlet 11 of the horizontal water pump is in the horizontal direction and the water outlet 12 of the horizontal water pump is in the vertical direction, when testing the horizontal water pump, the third mounting member 130 can be connected to the water inlet 11 of the horizontal water pump, and the water outlet pipe 300 can be connected to the water outlet 12 of the horizontal water pump, thereby realizing the testing of the horizontal water pump.
需要说明的是,第三安装件130上也可以设置多个依次嵌套且连接的安装部111,各安装部111分别用于与不同口径的待测卧式水泵的进水口11连接。It should be noted that a plurality of sequentially nested and connected mounting portions 111 may also be provided on the third mounting member 130 , and each mounting portion 111 is used to be connected to the water inlet 11 of a horizontal water pump to be tested with a different caliber.
在一些实施例中,参照图2所示,安装组件100还包括第一连接管140和第二连接管150,第一连接管140和第二连接管150上均设置有阀门160,第一连接管140用于连通第二安装件120与出水管300,具体地,第二安装件120上的安装部111可以通过第一连接管140与出水管300相连,第二连接管150用于连通待测水泵10的出水口12与出水管300。In some embodiments, as shown in Figure 2, the installation assembly 100 also includes a first connecting pipe 140 and a second connecting pipe 150, and valves 160 are provided on the first connecting pipe 140 and the second connecting pipe 150. The first connecting pipe 140 is used to connect the second mounting member 120 with the water outlet pipe 300. Specifically, the mounting portion 111 on the second mounting member 120 can be connected to the water outlet pipe 300 through the first connecting pipe 140, and the second connecting pipe 150 is used to connect the water outlet 12 of the water pump 10 to be tested with the water outlet pipe 300.
具体地,在测试立式水泵时,可以驱动第一安装件110和第二安装件120相互靠近,以使第一安装件110和第二安装件120共同夹持待测立式水泵,关闭第二连接管150上的阀门160,并且打开第一连接管140上的阀门160,以连通第二安装件120与出水管300。Specifically, when testing the vertical water pump, the first mounting member 110 and the second mounting member 120 can be driven close to each other so that the first mounting member 110 and the second mounting member 120 jointly clamp the vertical water pump to be tested, close the valve 160 on the second connecting pipe 150, and open the valve 160 on the first connecting pipe 140 to connect the second mounting member 120 with the water outlet pipe 300.
在测试卧式水泵时,驱动第一安装件110和第二安装件120相互靠近,以使第一安装件110和第二安装件120连通,再将待测卧式水泵的进水口11与第三安装件130连通,关闭第一连接管140上的阀门160,打开第二连接管150上的阀门160,以连通待测卧式水泵的出水口12与出水管300。从而,本申请提供的水泵测试装置,既可以用于测试立式水泵,又可以用于测试卧式水泵,提高了装置的适用范围。When testing a horizontal water pump, the first mounting member 110 and the second mounting member 120 are driven to approach each other so that the first mounting member 110 and the second mounting member 120 are connected, and then the water inlet 11 of the horizontal water pump to be tested is connected with the third mounting member 130, the valve 160 on the first connecting pipe 140 is closed, and the valve 160 on the second connecting pipe 150 is opened to connect the water outlet 12 of the horizontal water pump to be tested with the water outlet pipe 300. Therefore, the water pump testing device provided by the present application can be used to test both vertical water pumps and horizontal water pumps, which improves the application scope of the device.
在一些实施例中,参照图2所示,检测件400为压力表410和流量计420中的至少一者。In some embodiments, as shown in FIG. 2 , the detection component 400 is at least one of a pressure gauge 410 and a flow meter 420 .
具体地,可以在出水管300上设置压力表410,也可以设置流量计420,还可以依次设置压力表410与流量计420,本申请实施例对此不作过多限制。Specifically, a pressure gauge 410 may be provided on the water outlet pipe 300 , a flow meter 420 may be provided, or the pressure gauge 410 and the flow meter 420 may be provided in sequence, and the embodiment of the present application does not impose too many restrictions on this.
可以理解的,压力表410用于测量水泵的出水压力,通过检测出水压力,可以了解水泵是否能够提供所需的压力来满足系统的要求,并且通过对比实际测得的出水压力和设计压力,可以评估水泵的性能是否符合设计规范。流量计420可以用来验证水泵和系统的设计参数是否符合实际运行需求,从而进行必要的调整和优化。It can be understood that the pressure gauge 410 is used to measure the outlet pressure of the water pump. By detecting the outlet pressure, it can be understood whether the water pump can provide the required pressure to meet the system requirements, and by comparing the actual measured outlet pressure with the design pressure, it can be evaluated whether the performance of the water pump meets the design specifications. The flow meter 420 can be used to verify whether the design parameters of the water pump and the system meet the actual operation requirements, so as to make necessary adjustments and optimizations.
需要说明的是,通过同时使用压力表410和流量计420,可以综合评估水泵的性能,包括流量、压力、效率等关键参数,这有助于全面了解水泵的运行状态。It should be noted that by using the pressure gauge 410 and the flow meter 420 simultaneously, the performance of the water pump can be comprehensively evaluated, including key parameters such as flow, pressure, and efficiency, which helps to fully understand the operating status of the water pump.
还需要说明的是,在压力表410和流量计420之间还可以设置电动阀430,电动阀430可以实现对流量的精确控制,以测试不同工况下的水泵性能。通过控制流量,电动阀430也可以间接调节系统中的压力,确保压力在预设范围内。电动阀430可以通过控制系统进行远程操作,实现自动化控制,以提高测试过程的便捷性和安全性。It should also be noted that an electric valve 430 can be provided between the pressure gauge 410 and the flow meter 420. The electric valve 430 can achieve precise control of the flow rate to test the performance of the water pump under different working conditions. By controlling the flow rate, the electric valve 430 can also indirectly adjust the pressure in the system to ensure that the pressure is within a preset range. The electric valve 430 can be remotely operated through the control system to achieve automated control to improve the convenience and safety of the test process.
在一些实施例中,参照图1和图2所示,水泵测试装置还包括水池500,水池500包括进水段510、隔离段520和出水段530,进水段510与出水段530连通,进水段510与进水管200连通,出水段530与出水管300连通,检测件400设置在隔离段520内。In some embodiments, as shown in Figures 1 and 2, the water pump testing device also includes a water pool 500, the water pool 500 includes an inlet section 510, an isolation section 520 and a water outlet section 530, the inlet section 510 is connected to the outlet section 530, the inlet section 510 is connected to the inlet pipe 200, the outlet section 530 is connected to the outlet pipe 300, and the detection component 400 is disposed in the isolation section 520.
可以理解的,隔离段520可以防止进水段510和出水段530的液体进入检测件400内,从而确保压力表410和流量计420的正常工作。It can be understood that the isolation section 520 can prevent the liquid in the water inlet section 510 and the water outlet section 530 from entering the detection member 400, thereby ensuring the normal operation of the pressure gauge 410 and the flow meter 420.
进水段510与出水段530连通,水泵测试时,进水段510的水经进水管200进入待测水泵10,再由出水管300流入出水段530内,最后回到进水段510内,从而形成循环,提高了水的利用率。The water inlet section 510 is connected to the water outlet section 530. When the water pump is tested, the water in the water inlet section 510 enters the water pump 10 to be tested through the water inlet pipe 200, then flows into the water outlet section 530 through the water outlet pipe 300, and finally returns to the water inlet section 510, thereby forming a cycle and improving the utilization rate of water.
在一些实施例中,参照图2所示,水泵测试装置还包括真空泵600,真空泵600与进水管200连通,真空泵600用于为进水管200抽真空。In some embodiments, as shown in FIG. 2 , the water pump testing device further includes a vacuum pump 600 . The vacuum pump 600 is connected to the water inlet pipe 200 . The vacuum pump 600 is used to evacuate the water inlet pipe 200 .
需要说明的是,当进水管200的进水水位低于待测水泵10的进水口11时(也就是由进水段510进入进水管200的水面高度,低于待测水泵10的进水口11的高度),通过真空泵600为进水管200抽真空,可以有效排除进水管200中的空气,防止气蚀的发生。空气的存在还会影响压力和流量的测量精度,通过抽真空排除空气,可以确保测量数据的准确性和可靠性。It should be noted that when the water level of the water inlet pipe 200 is lower than the water inlet 11 of the water pump 10 to be tested (that is, the water level entering the water inlet pipe 200 from the water inlet section 510 is lower than the water inlet 11 of the water pump 10 to be tested), the water inlet pipe 200 is evacuated by the vacuum pump 600, which can effectively remove the air in the water inlet pipe 200 and prevent the occurrence of cavitation. The presence of air will also affect the measurement accuracy of pressure and flow. By evacuating and removing air, the accuracy and reliability of the measurement data can be ensured.
在启动水泵之前,通过真空泵600抽真空可以减少进水管200中的空气阻力,使水泵更容易启动。排除进水管200中的空气可以确保水泵在启动时能够迅速建立正常的流量和压力,避免启动失败或延迟。通过抽真空排除空气,还可以优化进水管200中的水流状态,减少流动阻力。Before starting the water pump, vacuuming by the vacuum pump 600 can reduce the air resistance in the water inlet pipe 200, making it easier to start the water pump. Removing the air in the water inlet pipe 200 can ensure that the water pump can quickly establish normal flow and pressure when starting, avoiding startup failure or delay. By vacuuming to remove air, the water flow state in the water inlet pipe 200 can also be optimized to reduce flow resistance.
在一些实施例中,参照图2所示,水泵测试装置还包括烘干组件700,烘干组件700包括烘干机710和滑轨720,烘干机710设置在第二安装件120的一侧,滑轨720设置在烘干机710与第二安装件120之间。In some embodiments, as shown in FIG. 2 , the water pump testing device further includes a drying assembly 700 , the drying assembly 700 includes a dryer 710 and a slide rail 720 , the dryer 710 is disposed on one side of the second mounting member 120 , and the slide rail 720 is disposed between the dryer 710 and the second mounting member 120 .
可以理解的,在水泵测试完成后,水泵内可能会残留水分,如果不及时干燥,这些水分可能会导致设备腐蚀和生锈。烘干机710可以快速干燥设备,防止这种情况发生。通过及时干燥,可以减少水分对设备的长期损害,从而延长设备的使用寿命。It is understandable that after the water pump test is completed, there may be residual moisture in the water pump. If it is not dried in time, this moisture may cause corrosion and rust to the equipment. Dryer 710 can quickly dry the equipment to prevent this from happening. By drying in time, the long-term damage of moisture to the equipment can be reduced, thereby extending the service life of the equipment.
滑轨720可以将测试后的水泵快速移动至一侧,以便于进行下一待测水泵10的测试,减少等待时间,提高了测试效率。在具体实现时,当第一安装件110和第二安装件120共同夹持的第一个的立式水泵测试完后,需要测试下一个立式水泵时,可以通过滑轨720将第一个的立式水泵移动至一侧,以便于第一安装件110和第二安装件120共同夹持第二个的待测立式水泵;或者,当第一安装件110和第二安装件120共同夹持的第一个的立式水泵测试完后,需要测试卧式水泵时,可以通过滑轨720将第一个的立式水泵移动至一侧,再驱动第一安装件110和第二安装件120相互靠近,以使第一安装件110和第二安装件120连通,接着将待测卧式水泵的进水口11与第三安装件130连通,待测卧式水泵的出水口12与出水管300连通。需要说明的是,可以将滑轨720沿图2中箭头所示X方向设置,也就是滑轨720的延伸方向与第一安装件110或第二安装件120的移动方向垂直。The slide rail 720 can quickly move the tested water pump to one side to facilitate the testing of the next water pump 10 to be tested, thereby reducing waiting time and improving testing efficiency. In a specific implementation, after the first vertical water pump clamped by the first mounting member 110 and the second mounting member 120 is tested, if it is necessary to test the next vertical water pump, the first vertical water pump can be moved to one side by the slide rail 720 so that the first mounting member 110 and the second mounting member 120 can clamp the second vertical water pump to be tested together; or, after the first vertical water pump clamped by the first mounting member 110 and the second mounting member 120 is tested, if it is necessary to test the horizontal water pump, the first vertical water pump can be moved to one side by the slide rail 720, and then the first mounting member 110 and the second mounting member 120 can be driven close to each other so that the first mounting member 110 and the second mounting member 120 are connected, and then the water inlet 11 of the horizontal water pump to be tested is connected with the third mounting member 130, and the water outlet 12 of the horizontal water pump to be tested is connected with the water outlet pipe 300. It should be noted that the slide rail 720 may be arranged along the X direction indicated by the arrow in FIG. 2 , that is, the extension direction of the slide rail 720 is perpendicular to the movement direction of the first mounting member 110 or the second mounting member 120 .
本领域技术人员能够理解的是,本申请提供的水泵测试装置,通过设置安装组件100、进水管200、出水管300和检测件400,安装组件100包括第一安装件110和第二安装件120,第一安装件110和第二安装件120中的至少一者相对于另一者移动,以使第一安装件110和第二安装件120相互靠近或相互远离,以共同夹持或松开待测水泵10。检测件400与出水管300连接,以对待测试水泵的出水管300上的水压或流量进行检测。第一安装件110和第二安装件120中的至少一者设置有多个依次嵌套且连接的安装部111,由于各安装部111依次嵌套,各安装部111具有不同的尺寸,对于不同口径的待测水泵10,可以将待测水泵10的进水口11或出水口12与不同的安装部111进行连接,操作方便,提高了测试效率。It can be understood by those skilled in the art that the water pump testing device provided by the present application is provided with a mounting assembly 100, a water inlet pipe 200, a water outlet pipe 300 and a detection member 400, wherein the mounting assembly 100 includes a first mounting member 110 and a second mounting member 120, and at least one of the first mounting member 110 and the second mounting member 120 moves relative to the other, so that the first mounting member 110 and the second mounting member 120 are close to each other or away from each other, so as to clamp or release the water pump 10 to be tested together. The detection member 400 is connected to the water outlet pipe 300 to detect the water pressure or flow on the water outlet pipe 300 of the water pump to be tested. At least one of the first mounting member 110 and the second mounting member 120 is provided with a plurality of mounting portions 111 which are nested and connected in sequence. Since the mounting portions 111 are nested in sequence and have different sizes, for water pumps 10 to be tested with different calibers, the water inlet 11 or the water outlet 12 of the water pump 10 to be tested can be connected to different mounting portions 111, which facilitates operation and improves test efficiency.
在本说明书的描述中,参考术语“一个实施方式”、“一些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施方式或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
可以理解的是,在本申请的实施例中涉及的各种数字编号仅为描述方便进行的区分,并不用来限制本申请的实施例的范围。It should be understood that the various numerical numbers involved in the embodiments of the present application are only used for the convenience of description and are not used to limit the scope of the embodiments of the present application.
至此,已经结合附图所示的优选实施方式描述了本申请的技术方案,但是,本领域技术人员容易理解的是,本申请的保护范围显然不局限于这些具体实施方式。在不偏离本申请的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本申请的保护范围之内。So far, the technical solutions of the present application have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present application is obviously not limited to these specific embodiments. Without departing from the principles of the present application, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present application.
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