CN221876416U - Lifting equipment - Google Patents
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- CN221876416U CN221876416U CN202323525676.6U CN202323525676U CN221876416U CN 221876416 U CN221876416 U CN 221876416U CN 202323525676 U CN202323525676 U CN 202323525676U CN 221876416 U CN221876416 U CN 221876416U
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Abstract
Description
技术领域Technical Field
本实用新型涉及机械设备技术领域,具体地说,是涉及一种起重设备。The utility model relates to the technical field of mechanical equipment, in particular to a lifting device.
背景技术Background Art
钢混叠合梁结构良好地结合了钢材的抗拉性能和混凝土的抗压性能,其具有自重轻、跨越能力强、施工便捷、工期短等优点,并克服了传统钢结构整体刚度小和稳定性差的缺点,整体性能优越,因此被广泛应用于公路桥梁建设中。目前,施工过程中对钢混叠合梁结构进行吊放采用的起重设备主要是为吊机,The steel-concrete composite beam structure combines the tensile properties of steel and the compressive properties of concrete. It has the advantages of light weight, strong spanning capacity, convenient construction, and short construction period. It overcomes the shortcomings of low overall stiffness and poor stability of traditional steel structures. It has excellent overall performance and is therefore widely used in highway bridge construction. At present, the lifting equipment used to hoist the steel-concrete composite beam structure during construction is mainly a crane.
现有的吊机在对被吊物件(如钢混叠合梁构件)进行吊放时,先通过卷扬机及伸缩臂来提升被吊物件,再转动伸缩臂以将被吊物件运送到指定位置。然而,吊机吊放被吊物件过程中,在卷扬机刚启动时,卷扬机对钢丝绳的拉力为被吊物件的重力和被吊物件的惯性力之和,在被吊物件离开地面后,钢丝绳受到的拉力为被吊物件的重量,但由于被吊物件离开地面的时间非常短,使得钢丝绳受到的应力会在极短时间内发生大幅度变化,造成钢丝绳受到较大的撕扯力,导致钢丝绳会受到轻微的损伤,因此,钢丝绳在使用一定时间之后就极易出现断裂,降低钢丝绳的使用寿命且存在较大的安全风险;此外,由于钢丝绳为柔性物体,在伸缩臂转动过程中,当伸缩臂忽然停止转动时,由于惯性作用,被吊物件会继续保持移动,进而会导致被吊物件在伸缩臂停止转动后出现摆动,增加了被吊物件的下放安装或安置时间,降低了工作效率。When the existing crane is lifting an object (such as a steel-concrete composite beam member), the object is first lifted by a winch and a telescopic arm, and then the telescopic arm is rotated to transport the object to a specified location. However, during the process of lowering the suspended object by the crane, when the winch is just started, the pulling force of the winch on the wire rope is the sum of the gravity of the suspended object and the inertia of the suspended object. After the suspended object leaves the ground, the pulling force on the wire rope is the weight of the suspended object. However, since the time the suspended object leaves the ground is very short, the stress on the wire rope will change drastically in a very short time, causing the wire rope to be subjected to a large tearing force, resulting in slight damage to the wire rope. Therefore, the wire rope is very likely to break after a certain period of use, reducing the service life of the wire rope and posing a greater safety risk. In addition, since the wire rope is a flexible object, during the rotation of the telescopic arm, when the telescopic arm suddenly stops rotating, the suspended object will continue to move due to inertia, which will cause the suspended object to swing after the telescopic arm stops rotating, increasing the time for lowering, installing or placing the suspended object and reducing work efficiency.
发明内容Summary of the invention
为了解决上述问题,本实用新型的主要目的是提供一种可延长吊绳使用寿命的起重设备。In order to solve the above problems, the main purpose of the utility model is to provide a lifting device which can prolong the service life of the lifting rope.
为了实现本实用新型的主要目的,本实用新型提供一种起重设备,包括车体、转动台和吊放装置,转动台可转动地安装在车体上,吊放装置包括伸缩吊臂、卷扬机构、吊钩和第一驱动机构,伸缩吊臂与转动台铰接,卷扬机构安装在伸缩吊臂或转动台上,卷扬机构的吊绳绕过伸缩吊臂的伸出末端,吊钩与吊绳的自由端连接,第一驱动机构驱动伸缩吊臂相对转动台转动,其中,吊放装置还包括第一缓冲机构,第一缓冲机构安装在伸出末端上,吊绳穿过第一缓冲机构,第一缓冲机构用于缓冲吊绳所受拉力。In order to achieve the main purpose of the utility model, the utility model provides a lifting equipment, including a vehicle body, a rotating table and a lifting device, the rotating table can be rotatably installed on the vehicle body, the lifting device includes a telescopic boom, a hoisting mechanism, a hook and a first driving mechanism, the telescopic boom is hinged to the rotating table, the hoisting mechanism is installed on the telescopic boom or the rotating table, the hoisting rope of the hoisting mechanism passes around the extended end of the telescopic boom, the hook is connected to the free end of the rope, and the first driving mechanism drives the telescopic boom to rotate relative to the rotating table, wherein the lifting device also includes a first buffer mechanism, the first buffer mechanism is installed on the extended end, the rope passes through the first buffer mechanism, and the first buffer mechanism is used to buffer the tension exerted on the rope.
由上可见,通过设置第一缓冲机构,使得卷扬机构在对吊绳进行卷绕回收时,在被吊物件被提起离开地面的瞬间,第一缓冲机构能够抵消被吊物件的初始惯性对吊绳造成的多余拉力,从而避免吊绳受到较大的撕扯力,有效的延长了吊绳的使用寿命。As can be seen from the above, by providing the first buffer mechanism, when the winch mechanism is winding and recovering the lifting rope, at the moment the suspended object is lifted off the ground, the first buffer mechanism can offset the excess tension on the lifting rope caused by the initial inertia of the suspended object, thereby preventing the lifting rope from being subjected to a large tearing force, and effectively extending the service life of the lifting rope.
一个优选的方案是,第一缓冲机构包括箱体、第一滑轮、第二滑轮、滑动件和弹性件,箱体内设有滑槽,滑槽沿箱体的第一高度方向或车体的第二高度方向延伸,第一滑轮、第二滑轮分别绕自身的回转轴心可转动地安装在箱体内,滑动件与滑槽可滑动地连接,滑动件上设有第三滑轮,在第一高度方向上,第三滑轮位于第一滑轮的下方侧并位于第二滑轮的下方侧,吊绳依次绕过第一滑轮、第二滑轮和第三滑轮并自箱体底部伸出,弹性件迫使滑动件向箱体的顶部移动。A preferred solution is that the first buffer mechanism includes a box body, a first pulley, a second pulley, a sliding member and an elastic member, a slide groove is provided in the box body, the slide groove extends along a first height direction of the box body or a second height direction of the vehicle body, the first pulley and the second pulley are respectively rotatably installed in the box body around their own rotation axes, the sliding member is slidably connected to the slide groove, a third pulley is provided on the sliding member, in the first height direction, the third pulley is located at the lower side of the first pulley and at the lower side of the second pulley, the lifting rope passes around the first pulley, the second pulley and the third pulley in turn and extends from the bottom of the box body, and the elastic member forces the sliding member to move to the top of the box body.
由上可见,通过对第一缓冲机构的设计,使得当卷扬机构对吊绳进行卷绕回收时,在被吊物件的重力作用下,吊绳会带动第三滑轮及滑动件下降并使弹性件被压缩蓄能,而当被吊物件离开地面的瞬间,弹性件通过自身存储的弹性势能抵消掉被吊物件的初始惯性对吊绳造成的多余拉力,避免了吊绳受到较大的拉扯力,从而延长了吊绳的寿命。As can be seen from the above, through the design of the first buffer mechanism, when the winch mechanism reels and recovers the lifting rope, under the action of the gravity of the suspended object, the lifting rope will drive the third pulley and the sliding part to descend and cause the elastic part to be compressed and store energy. At the moment the suspended object leaves the ground, the elastic part offsets the excess tension on the lifting rope caused by the initial inertia of the suspended object through its own stored elastic potential energy, thereby avoiding the lifting rope from being subjected to a large pulling force, thereby extending the life of the lifting rope.
进一步的方案是,第一缓冲机构还包括复位单元,复位单元位于箱体的底部,复位单元包括导杆、两块滑块、弹性组件、套筒和两根连接臂,导杆安装在箱体上并平行于伸缩吊臂的铰轴,两块滑块均可滑动地安装在导杆上,弹性组件迫使两块滑块相向移动,套筒套装在吊绳上,一根连接臂铰接在一块滑块和套筒之间,两根连接臂与套筒配合迫使两块滑块相背移动。A further solution is that the first buffer mechanism also includes a reset unit, which is located at the bottom of the box. The reset unit includes a guide rod, two sliders, an elastic component, a sleeve and two connecting arms. The guide rod is installed on the box and is parallel to the hinge axis of the telescopic boom. The two sliders can be slidably installed on the guide rod. The elastic component forces the two sliders to move toward each other. The sleeve is mounted on the lifting rope. A connecting arm is hinged between a slider and the sleeve. The two connecting arms cooperate with the sleeve to force the two sliders to move away from each other.
由上可见,由于转动台转动时带动伸缩吊臂及其上的被吊物件转动,使得被吊物件带动吊绳大致在导杆的延伸方向上摆动,而复位单元的设计能够有效降低吊绳的摆动幅度,以缩短被吊物件在转动台停止转动后的摆动时间,从而减小被吊物件的安装或安置时间,有利于提高工作效率。As can be seen from the above, since the rotation of the turntable drives the telescopic boom and the suspended object thereon to rotate, the suspended object drives the suspension rope to swing roughly in the extension direction of the guide rod, and the design of the reset unit can effectively reduce the swing amplitude of the suspension rope, so as to shorten the swing time of the suspended object after the turntable stops rotating, thereby reducing the installation or placement time of the suspended object, which is conducive to improving work efficiency.
另一个优选的方案是,转动台包括台体、第二驱动机构和第二缓冲机构,伸缩吊臂与台体铰接,第二驱动机构可驱动台体转动,第二缓冲机构连接在台体和第二驱动机构之间,第二缓冲机构用于缓冲台体及伸缩吊臂所受的转动惯性。Another preferred solution is that the rotating table includes a table body, a second driving mechanism and a second buffer mechanism, the telescopic arm is hinged to the table body, the second driving mechanism can drive the table body to rotate, the second buffer mechanism is connected between the table body and the second driving mechanism, and the second buffer mechanism is used to buffer the rotational inertia of the table body and the telescopic arm.
由上可见,在台体和第二驱动机构之间设置第二缓冲机构,使得当第二驱动机构停止对台体的驱动时,第二缓冲机构能够对台体、伸缩吊臂及被吊物件的移动惯性进行缓冲、抵消,从而使被吊物件能够在短时间内停止运动,以进一步缩短被吊物件的安装或安置时间,进一步提高工作效率。As can be seen from the above, a second buffer mechanism is arranged between the platform and the second driving mechanism, so that when the second driving mechanism stops driving the platform, the second buffer mechanism can buffer and offset the moving inertia of the platform, the telescopic boom and the suspended object, so that the suspended object can stop moving in a short time, so as to further shorten the installation or placement time of the suspended object and further improve work efficiency.
进一步的方案是,第二缓冲机构包括转轴和连接座,转轴绕自身的轴心与车体可转动地连接,转轴具有板部,板部的顶部设有多块驱动块,第二驱动机构驱动转轴转动,台体安装在连接座上,连接座的底部设有多块传动块,多块传动块与多块驱动块围绕转轴相间分布,呈相邻设置的传动块与驱动块之间设有弹性阻尼件,弹性阻尼件阻碍传动块与驱动块绕转轴相对转动。A further solution is that the second buffer mechanism includes a rotating shaft and a connecting seat, the rotating shaft is rotatably connected to the vehicle body around its own axis, the rotating shaft has a plate portion, a plurality of driving blocks are provided on the top of the plate portion, the second driving mechanism drives the rotating shaft to rotate, the platform is installed on the connecting seat, a plurality of transmission blocks are provided at the bottom of the connecting seat, the plurality of transmission blocks and the plurality of driving blocks are alternately distributed around the rotating shaft, an elastic damping member is provided between the adjacent transmission blocks and the driving blocks, the elastic damping member prevents the transmission blocks and the driving blocks from rotating relative to each other around the rotating shaft.
由上可见,通过对第二缓冲机构的设计,使得当第二驱动机构停止对转轴的驱动时,第二缓冲机构通过弹性阻尼件对台体、伸缩吊臂及被吊物件的移动惯性进行吸收、缓冲,进而缩短被吊物件因惯性而进行摆动的时间,使被吊物件能够被快速的安装或安置。As can be seen from the above, through the design of the second buffer mechanism, when the second driving mechanism stops driving the rotating shaft, the second buffer mechanism absorbs and buffers the moving inertia of the platform, the telescopic boom and the suspended object through the elastic damping member, thereby shortening the swinging time of the suspended object due to inertia, so that the suspended object can be quickly installed or placed.
更进一步的方案是,弹性阻尼件的两端分别设有连接件,两个连接件中的一个与驱动块球铰连接,两个连接件中的另一个与传动块球铰连接。A further solution is that connecting pieces are respectively provided at both ends of the elastic damping piece, one of the two connecting pieces is connected to the driving block ball joint, and the other of the two connecting pieces is connected to the transmission block ball joint.
由上可见,上述设计使得弹性阻尼件能够更好的相对驱动块和传动块活动,以更好的对台体、伸缩吊臂及被吊物件的移动惯性进行吸收、缓冲。As can be seen from the above, the above design enables the elastic damping member to better move relative to the driving block and the transmission block, so as to better absorb and buffer the moving inertia of the platform, the telescopic boom and the suspended object.
更进一步的方案是,转轴贯穿板部,转轴还绕自身的轴心与连接座可转动地连接。A further solution is that the rotating shaft passes through the plate portion, and the rotating shaft is rotatably connected to the connecting seat around its own axis.
由上可见,使转轴贯穿板部并与连接座可转动地连接,使得转轴与连接座能够进行较为平稳、可靠的相对转动,进而使得第二缓冲机构能够可靠地对台体、伸缩吊臂及被吊物件的移动惯性进行吸收、缓冲。As can be seen from the above, the rotating shaft passes through the plate portion and is rotatably connected to the connecting seat, so that the rotating shaft and the connecting seat can rotate relatively smoothly and reliably, and the second buffer mechanism can reliably absorb and buffer the moving inertia of the platform, telescopic boom and the suspended object.
更进一步的方案是,第二驱动机构包括第一电机和齿轮组,第一电机安装在车体上,齿轮组的输入端与第一电机的输出轴连接,齿轮组的输出端与转轴连接。A further solution is that the second driving mechanism includes a first motor and a gear set, the first motor is mounted on the vehicle body, the input end of the gear set is connected to the output shaft of the first motor, and the output end of the gear set is connected to the rotating shaft.
由上可见,上述设计使第一电机能够通过齿轮组平稳、可靠地驱动转轴转动,进而驱动台体带动伸缩吊臂、被吊物件等进行移动。As can be seen from the above, the above design enables the first motor to stably and reliably drive the rotating shaft to rotate through the gear set, thereby driving the platform to drive the telescopic boom, the hoisted object, etc. to move.
更进一步的方案是,伸缩吊臂为多级伸缩吊臂;第一驱动机构为油缸,油缸铰接在伸缩吊臂和转动台之间。A further solution is that the telescopic boom is a multi-stage telescopic boom; the first driving mechanism is an oil cylinder, and the oil cylinder is hinged between the telescopic boom and the rotating platform.
由上可见,采用多级伸缩吊臂,能够较好的扩大起重设备的吊装作业范围,提升起重设备的实用性;而采用油缸作为第一驱动机构,能够使第一驱动机构平稳、可靠地驱动伸缩吊臂进行俯仰摆动,以适应不同的作业环境,满足不同的作业需求。As can be seen from the above, the use of a multi-stage telescopic boom can better expand the lifting operation range of the lifting equipment and improve the practicability of the lifting equipment; and the use of a cylinder as the first driving mechanism can enable the first driving mechanism to smoothly and reliably drive the telescopic boom to pitch and swing to adapt to different working environments and meet different working requirements.
更进一步的方案是,车体设有行走轮机构或履带机构。A further solution is that the vehicle body is provided with a walking wheel mechanism or a crawler track mechanism.
由上可见,上述设计使车体的行走机构可按需进行设置,以满足不同作业环境的地形需求。As can be seen from the above, the above design enables the traveling mechanism of the vehicle body to be set as required to meet the terrain requirements of different working environments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型起重设备实施例的结构示意图。FIG1 is a schematic structural diagram of a lifting device embodiment of the utility model.
图2是本实用新型起重设备实施例的局部剖视示意图。FIG. 2 is a partial cross-sectional schematic diagram of an embodiment of the lifting device of the utility model.
图3是图2中A处的放大图。FIG. 3 is an enlarged view of point A in FIG. 2 .
图4是本实用新型起重设备实施例的第二缓冲机构的剖视示意图。FIG. 4 is a schematic cross-sectional view of the second buffer mechanism of the lifting equipment embodiment of the utility model.
图5是本实用新型起重设备实施例的第一缓冲机构的剖视示意图。FIG5 is a schematic cross-sectional view of the first buffer mechanism of the lifting equipment embodiment of the utility model.
图6是本实用新型起重设备实施例的第一缓冲机构的结构示意图。FIG. 6 is a schematic structural diagram of the first buffer mechanism of the lifting equipment embodiment of the utility model.
以下结合附图及实施例对本实用新型作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
具体实施方式DETAILED DESCRIPTION
参照图1,起重设备100包括车体1、转动台2、吊放装置3和控制系统。其中,控制系统分别与车体1、转动台2和吊放装置3电连接。1 , the lifting equipment 100 includes a vehicle body 1, a rotating platform 2, a hanging device 3 and a control system, wherein the control system is electrically connected to the vehicle body 1, the rotating platform 2 and the hanging device 3 respectively.
车体1设有行走轮机构11,以便于起重设备100移动至工作区进行作业;当然,作为另一种可选的方案,在其他实施例中,车体1上也可设至履带机构以替换行走轮机构11;可见,车体1的行走机构可按需进行设置,以满足不同作业环境的地形需求。The vehicle body 1 is provided with a walking wheel mechanism 11 to facilitate the movement of the lifting equipment 100 to the work area for operation; of course, as another optional solution, in other embodiments, a crawler mechanism may also be provided on the vehicle body 1 to replace the walking wheel mechanism 11; it can be seen that the walking mechanism of the vehicle body 1 can be set as needed to meet the terrain requirements of different working environments.
结合图2和图3,转动台2可转动地安装在吊车上,吊放装置3安装在转动台2上,以使得转动台2可带动吊放装置3及吊放装置3吊装的被吊物件进行转动,以在起重设备100的工作区域内可将被吊物件从一处位置吊装移动至另一处位置。转动台2优选包括台体21、第一驱动机构34和第二驱动机构22;吊放装置3安装在台体21上,第二驱动机构22用于驱动台体21转动,第二缓冲机构23连接在台体21和第二驱动机构22之间,第二缓冲机构23用于缓冲台体21及伸缩吊臂31所受的转动惯性。In conjunction with FIG. 2 and FIG. 3 , the rotating table 2 is rotatably mounted on the crane, and the hoisting device 3 is mounted on the rotating table 2, so that the rotating table 2 can drive the hoisting device 3 and the suspended object hoisted by the hoisting device 3 to rotate, so that the suspended object can be hoisted and moved from one position to another position within the working area of the lifting equipment 100. The rotating table 2 preferably includes a table body 21, a first driving mechanism 34, and a second driving mechanism 22; the hoisting device 3 is mounted on the table body 21, the second driving mechanism 22 is used to drive the table body 21 to rotate, and the second buffer mechanism 23 is connected between the table body 21 and the second driving mechanism 22, and the second buffer mechanism 23 is used to buffer the rotational inertia of the table body 21 and the telescopic boom 31.
结合图4,第二缓冲机构23优选包括转轴231和连接座232,转轴231绕自身的回转轴心可转动地安装在车体1上,转轴231具有板部2311,板部2311的顶部设置有多块驱动块2312。连接座232与台体21固定连接,连接座232的底部设置有多块传动块2321,传动块2321的数量与驱动块2312的数量相同,且多块驱动块2312与多块传动块2321围绕转轴231相间分布。其中,呈相邻设置的传动块2321与驱动块2312之间设有弹性阻尼件233,弹性阻尼件233用于阻碍传动块2321和驱动块2312绕转轴231相对转动,以起到吸收、缓冲台体21、伸缩吊臂31及被吊物件的移动惯性。In conjunction with FIG. 4 , the second buffer mechanism 23 preferably includes a rotating shaft 231 and a connecting seat 232. The rotating shaft 231 is rotatably mounted on the vehicle body 1 around its own rotation axis. The rotating shaft 231 has a plate portion 2311, and a plurality of driving blocks 2312 are arranged on the top of the plate portion 2311. The connecting seat 232 is fixedly connected to the platform 21, and a plurality of transmission blocks 2321 are arranged at the bottom of the connecting seat 232. The number of transmission blocks 2321 is the same as the number of driving blocks 2312, and the plurality of driving blocks 2312 and the plurality of transmission blocks 2321 are alternately distributed around the rotating shaft 231. Among them, an elastic damping member 233 is arranged between the adjacently arranged transmission blocks 2321 and the driving blocks 2312. The elastic damping member 233 is used to hinder the relative rotation of the transmission blocks 2321 and the driving blocks 2312 around the rotating shaft 231, so as to absorb and buffer the moving inertia of the platform 21, the telescopic boom 31 and the suspended object.
弹性阻尼件233优选采用第一压缩弹簧;当然,作为另一种可选的方案,弹性阻尼件233也可采用具有与第一压缩弹簧相同功能作用的其他弹性阻尼件233,故在此不一一进行举例说明。优选地,弹性阻尼件233的两端分别设有连接件234,两个连接件234中的一个与驱动块2312球铰连接,两个连接件234中的另一个与传动块2321球铰连接,连接件234的设置使得弹性阻尼件233能够更好的相对驱动块2312和传动块2321活动,以更好的对台体21、伸缩吊臂31及被吊物件的移动惯性进行吸收、缓冲。The elastic damping member 233 preferably adopts the first compression spring; of course, as another optional solution, the elastic damping member 233 may also adopt other elastic damping members 233 having the same function as the first compression spring, so examples are not given here one by one. Preferably, the two ends of the elastic damping member 233 are respectively provided with connecting members 234, one of the two connecting members 234 is connected to the driving block 2312 by a ball joint, and the other of the two connecting members 234 is connected to the transmission block 2321 by a ball joint. The setting of the connecting member 234 enables the elastic damping member 233 to better move relative to the driving block 2312 and the transmission block 2321, so as to better absorb and buffer the moving inertia of the platform 21, the telescopic boom 31 and the suspended object.
进一步地,转轴231优选贯穿板部2311,使得转轴231还绕自身的轴心与连接座232可转动地连接。使转轴231贯穿板部2311并与连接座232可转动地连接,使得转轴231与连接座232能够进行较为平稳、可靠的相对转动,进而使得第二缓冲机构23能够可靠地对台体21、伸缩吊臂31及被吊物件的移动惯性进行吸收、缓冲。Furthermore, the rotating shaft 231 preferably passes through the plate portion 2311, so that the rotating shaft 231 is also rotatably connected to the connecting seat 232 around its own axis. The rotating shaft 231 passes through the plate portion 2311 and is rotatably connected to the connecting seat 232, so that the rotating shaft 231 and the connecting seat 232 can perform a relatively stable and reliable relative rotation, and thus the second buffer mechanism 23 can reliably absorb and buffer the moving inertia of the platform 21, the telescopic boom 31 and the suspended object.
第二驱动机构22优选包括第一电机221和齿轮组222,第一电机221安装在车体1上,齿轮组222的输入端与第一电机221的输出轴连接,齿轮组222的输出端与转轴231连接。通过对第二驱动机构22的设计,使得第一电机221能够通过齿轮组222平稳、可靠地驱动转轴231转动,进而驱动台体21带动伸缩吊臂31、被吊物件等进行移动。The second driving mechanism 22 preferably includes a first motor 221 and a gear set 222. The first motor 221 is mounted on the vehicle body 1. The input end of the gear set 222 is connected to the output shaft of the first motor 221, and the output end of the gear set 222 is connected to the rotating shaft 231. Through the design of the second driving mechanism 22, the first motor 221 can stably and reliably drive the rotating shaft 231 to rotate through the gear set 222, thereby driving the platform 21 to drive the telescopic boom 31, the suspended object, etc. to move.
在台体21和第二驱动机构22之间设置第二缓冲机构23,并结合对第二缓冲机构23的设计,使得当第二驱动机构22停止对转轴231的驱动时,第二缓冲机构23通过弹性阻尼件233对台体21、伸缩吊臂31及被吊物件的移动惯性进行吸收、缓冲,使被吊物件能够在短时间内停止运动,以缩短被吊物件因惯性而进行摆动的时间,从而使被吊物件能够被快速的安装或安置,提高工作效率。A second buffer mechanism 23 is provided between the platform 21 and the second driving mechanism 22. Combined with the design of the second buffer mechanism 23, when the second driving mechanism 22 stops driving the rotating shaft 231, the second buffer mechanism 23 absorbs and buffers the moving inertia of the platform 21, the telescopic boom 31 and the suspended object through the elastic damping member 233, so that the suspended object can stop moving in a short time, thereby shortening the swinging time of the suspended object due to inertia, so that the suspended object can be quickly installed or placed, thereby improving work efficiency.
吊放装置3包括伸缩吊臂31、卷扬机构32、吊钩33、第一驱动机构34和第一缓冲机构35。其中,伸缩吊臂31与台体21铰接,使得转动台2可带动吊臂进行转动,以在起重设备100的工作区域内可将被吊物件从一处位置吊装移动至另一处位置,而伸缩吊臂31与转动台2之间的铰接使得伸缩吊臂31可相对转动台2进行俯仰摆动,以适应不同的作业环境,满足不同的作业需求。优选地,伸缩吊臂31采用多级伸缩吊臂31,使得起重设备100具有较大的吊装作业范围,提升起重设备100的实用性。The hoisting device 3 includes a telescopic boom 31, a hoisting mechanism 32, a hook 33, a first driving mechanism 34 and a first buffer mechanism 35. The telescopic boom 31 is hinged to the platform 21, so that the rotating platform 2 can drive the boom to rotate, so that the hoisted object can be hoisted and moved from one position to another within the working area of the lifting equipment 100, and the hinge between the telescopic boom 31 and the rotating platform 2 allows the telescopic boom 31 to pitch and swing relative to the rotating platform 2 to adapt to different working environments and meet different working requirements. Preferably, the telescopic boom 31 adopts a multi-stage telescopic boom 31, so that the lifting equipment 100 has a larger lifting operation range and improves the practicality of the lifting equipment 100.
卷扬机构32安装在伸缩吊臂31上或转动台2的台体21上,卷扬机构32包括卷盘321、第二电机322和吊绳323。在本实施例中,卷盘321绕自身的回转轴心可转动地安装在伸缩吊臂31上,且卷盘321位于伸缩吊臂31与台体21铰接的一端处,卷盘321的回转轴心平行于伸缩吊臂31与台体21之间的铰轴。第二电机322安装在伸缩吊臂31上,吊绳323卷绕在卷盘321上,第二电机322的输出轴与卷盘321连接,以驱动卷盘321转动,实现对吊绳323的卷绕或释放;优选地,吊绳323采用钢丝绳。The hoisting mechanism 32 is installed on the telescopic boom 31 or the platform 21 of the rotating platform 2, and the hoisting mechanism 32 includes a reel 321, a second motor 322 and a suspension rope 323. In this embodiment, the reel 321 is rotatably installed on the telescopic boom 31 around its own rotation axis, and the reel 321 is located at one end of the telescopic boom 31 hinged with the platform 21, and the rotation axis of the reel 321 is parallel to the hinge axis between the telescopic boom 31 and the platform 21. The second motor 322 is installed on the telescopic boom 31, and the suspension rope 323 is wound on the reel 321. The output shaft of the second motor 322 is connected to the reel 321 to drive the reel 321 to rotate, so as to realize the winding or release of the suspension rope 323; preferably, the suspension rope 323 is a steel wire rope.
第一驱动机构34用于驱动伸缩吊臂31相对转动台2的台体21转动,以使得伸缩吊臂31相对台体21进行俯仰运动。优选地,第一驱动机构34采用油缸,油缸铰接在伸缩吊臂31和转动台2之间,以使得第一驱动机构34能够平稳、可靠地驱动伸缩吊臂31进行俯仰运动,以适应不同的作业环境,满足不同的作业需求。The first driving mechanism 34 is used to drive the telescopic boom 31 to rotate relative to the platform 21 of the rotating platform 2, so that the telescopic boom 31 performs a pitching motion relative to the platform 21. Preferably, the first driving mechanism 34 adopts an oil cylinder, and the oil cylinder is hinged between the telescopic boom 31 and the rotating platform 2, so that the first driving mechanism 34 can stably and reliably drive the telescopic boom 31 to perform a pitching motion, so as to adapt to different working environments and meet different working requirements.
第一缓冲机构35安装在伸缩吊臂31的伸出末端上,卷扬机构32的吊绳323绕过伸缩吊臂31的伸出末端并穿过第一缓冲机构35,第一缓冲机构35用于缓冲吊绳323所受的拉力,使得卷扬机构32在对吊绳323进行卷绕回收时,在被吊物件被提起离开地面的瞬间,第一缓冲机构35能够抵消被吊物件的初始惯性对吊绳323造成的多余拉力,从而避免吊绳323受到较大的撕扯力,有效的延长了吊绳323的使用寿命。The first buffer mechanism 35 is installed on the extended end of the telescopic boom 31, and the rope 323 of the hoisting mechanism 32 passes around the extended end of the telescopic boom 31 and passes through the first buffer mechanism 35. The first buffer mechanism 35 is used to buffer the tension on the rope 323, so that when the hoisting mechanism 32 winds and recovers the rope 323, at the moment when the suspended object is lifted off the ground, the first buffer mechanism 35 can offset the excess tension on the rope 323 caused by the initial inertia of the suspended object, thereby preventing the rope 323 from being subjected to a large tearing force, effectively extending the service life of the rope 323.
结合图5,第一缓冲机构35包括箱体351、第一滑轮352、第二滑轮353、滑动件354、弹性件355和复位单元356。其中,箱体351安装在伸缩吊臂31的伸缩末端上,箱体351内设置有滑槽3511,滑槽3511沿箱体351的第一高度方向;当然,作为另一种可选的方案,在其他实施例中,滑槽3511也可沿车体1的第二高度方向延伸。5 , the first buffer mechanism 35 includes a box 351, a first pulley 352, a second pulley 353, a sliding member 354, an elastic member 355 and a reset unit 356. The box 351 is mounted on the telescopic end of the telescopic boom 31, and a slide groove 3511 is provided in the box 351, and the slide groove 3511 is along the first height direction of the box 351; of course, as another optional solution, in other embodiments, the slide groove 3511 may also extend along the second height direction of the vehicle body 1.
第一滑轮352和第二滑轮353分别绕自身的回转轴心可转动地安装在箱体351内,第一滑轮352和第二滑轮353的回转轴心均平行于伸缩吊臂31的铰轴,且在第一高度方向上,第一滑轮352位于第二滑轮353的上方。The first pulley 352 and the second pulley 353 are rotatably installed around their own rotation axes in the box 351, and the rotation axes of the first pulley 352 and the second pulley 353 are parallel to the hinge axis of the telescopic boom 31, and in the first height direction, the first pulley 352 is located above the second pulley 353.
滑动件354与滑槽3511可滑动地连接,滑动件354上设置有第三滑轮3541,第三滑轮3541位于第一滑轮352和第二滑轮353之间,且第三滑轮3541偏置与第一滑轮352和第二滑轮353的轴心连接;即,在第一高度方向上,第三滑轮3541位于第一滑轮352的下方侧,且第三滑轮3541位于第二滑轮353的上方侧。吊绳323在穿过第一缓冲机构35时,其呈蜿蜒状依次绕过第一滑轮352、第二滑轮353和第三滑轮3541,且吊绳323自箱体351的底部伸出后与吊钩33固定连接。The sliding member 354 is slidably connected to the slide groove 3511, and a third pulley 3541 is provided on the sliding member 354. The third pulley 3541 is located between the first pulley 352 and the second pulley 353, and the third pulley 3541 is offset and connected to the axis of the first pulley 352 and the second pulley 353; that is, in the first height direction, the third pulley 3541 is located below the first pulley 352, and the third pulley 3541 is located above the second pulley 353. When the suspension rope 323 passes through the first buffer mechanism 35, it meanders around the first pulley 352, the second pulley 353 and the third pulley 3541 in sequence, and the suspension rope 323 extends from the bottom of the box body 351 and is fixedly connected to the hook 33.
弹性件355连接在箱体351和滑动件354之间,弹性件355用于迫使滑动件354向箱体351的顶部移动。其中,弹性件355优选采用第二压缩弹簧,第二压缩弹簧设置在滑槽3511和滑动件354之间;当然,作为另一种可选的方案,在气体实施例中,也可采用第一拉簧替换第二压缩弹簧,第一拉簧设置于滑槽3511上方,且第一拉簧连接在滑动件354和箱体351之间,以拉动滑动件354向箱体351的顶部滑动。The elastic member 355 is connected between the box body 351 and the sliding member 354, and the elastic member 355 is used to force the sliding member 354 to move toward the top of the box body 351. The elastic member 355 preferably adopts a second compression spring, which is arranged between the slide slot 3511 and the sliding member 354; of course, as another optional solution, in the gas embodiment, the first tension spring can also be used to replace the second compression spring, the first tension spring is arranged above the slide slot 3511, and the first tension spring is connected between the sliding member 354 and the box body 351 to pull the sliding member 354 to slide toward the top of the box body 351.
结合图6,复位单元356安装在箱体351的底部,复位单元356优选包括导杆3561、两块滑块3562、弹性组件3563、套筒3564和两根连接臂3565。其中,箱体351的底部具有两块固定块3512,两块固定块3512沿平行于伸缩吊臂31的铰轴的方向分布。导杆3561的第一端与第一块固定块3512连接,导杆3561的第二端与第二块固定块3512连接。6 , the reset unit 356 is installed at the bottom of the box 351, and the reset unit 356 preferably includes a guide rod 3561, two sliders 3562, an elastic component 3563, a sleeve 3564, and two connecting arms 3565. The bottom of the box 351 has two fixing blocks 3512, and the two fixing blocks 3512 are distributed in a direction parallel to the hinge axis of the telescopic boom 31. The first end of the guide rod 3561 is connected to the first fixing block 3512, and the second end of the guide rod 3561 is connected to the second fixing block 3512.
两块滑块3562均可滑动地安装在导杆3561上,弹性组件3563用于迫使两块滑块3562相向移动。如在本实施例中,弹性组件3563包括两根第三压缩弹簧,第三压缩弹簧套装在导杆3561上,且一根第三压缩弹簧抵接在一块固定块3512和一块滑块3562之间;当然,作为另一种可选的方案,在其他实施例中,也可采用第二拉簧替换两根第三压缩弹簧,第二拉簧套装在导杆3561上,且第二拉簧连接在两块滑块3562之间,以使两块滑块3562相向移动。Both sliders 3562 are slidably mounted on the guide rod 3561, and the elastic assembly 3563 is used to force the two sliders 3562 to move toward each other. In the present embodiment, the elastic assembly 3563 includes two third compression springs, which are sleeved on the guide rod 3561, and one third compression spring is abutted between a fixed block 3512 and a slider 3562; of course, as another optional solution, in other embodiments, a second tension spring may be used to replace the two third compression springs, which is sleeved on the guide rod 3561 and connected between the two sliders 3562, so that the two sliders 3562 move toward each other.
套筒3564套装在吊绳323上,一根连接臂3565铰接在一块滑块3562和套筒3564之间,且两根连接臂3565与套筒3564配合迫使两块滑块3562相背移动。由于转动台2转动时带动伸缩吊臂31及其上的被吊物件转动,使得被吊物件带动吊绳323大致在导杆3561的延伸方向上摆动,而复位单元356的设计能够有效降低吊绳323的摆动幅度,以缩短被吊物件在转动台2停止转动后的摆动时间,从而减小被吊物件的安装或安置时间,有利于提高工作效率。The sleeve 3564 is sleeved on the suspension rope 323, and a connecting arm 3565 is hinged between a slider 3562 and the sleeve 3564, and the two connecting arms 3565 cooperate with the sleeve 3564 to force the two sliders 3562 to move in opposite directions. Since the rotating platform 2 drives the telescopic suspension arm 31 and the suspended object thereon to rotate when rotating, the suspended object drives the suspension rope 323 to swing roughly in the extension direction of the guide rod 3561, and the design of the reset unit 356 can effectively reduce the swing amplitude of the suspension rope 323, so as to shorten the swing time of the suspended object after the rotating platform 2 stops rotating, thereby reducing the installation or placement time of the suspended object, which is conducive to improving work efficiency.
以下,结合图1至图6对起重设备100的工作过程进行简述:The working process of the lifting device 100 is briefly described below in conjunction with FIGS. 1 to 6 :
起重设备100工作时,通过车体1的行走机构移动至工作区。而后,第二驱动机构22驱动台体21带动吊放装置3转动至指定区域。接着,吊放装置3的伸缩吊臂31进行伸长或缩短,第一驱动机构34驱动伸缩吊臂31向上转动或向下转动,以调节伸缩吊臂31处于合适的倾斜角度,使得吊钩33位于被吊物件上方。When the lifting device 100 is working, it moves to the working area through the traveling mechanism of the vehicle body 1. Then, the second driving mechanism 22 drives the platform 21 to drive the hanging device 3 to rotate to the designated area. Then, the telescopic boom 31 of the hanging device 3 is extended or shortened, and the first driving mechanism 34 drives the telescopic boom 31 to rotate upward or downward to adjust the telescopic boom 31 to a suitable tilt angle so that the hook 33 is located above the object to be hung.
接着,卷扬机构32的第二电机322驱动卷盘321对吊绳323进行放卷,使得吊钩33移动至被吊物件。接着,使吊钩33勾住被吊物件或被吊物件的捆绳;随后,卷扬机构32的第二电机322驱动卷盘321对吊绳323进行收卷,使得吊钩33将被吊物件提起。Next, the second motor 322 of the hoisting mechanism 32 drives the reel 321 to unwind the rope 323, so that the hook 33 moves to the object to be hoisted. Next, the hook 33 hooks the object to be hoisted or the ropes of the object to be hoisted; then, the second motor 322 of the hoisting mechanism 32 drives the reel 321 to rewind the rope 323, so that the hook 33 lifts the object to be hoisted.
在卷扬机构32驱动吊钩33将被吊物件提起的过程中,卷扬机构32对吊绳323产生的拉力等于被吊物件的重力加上被吊物件的惯性力。随着吊绳323被收卷,吊绳323会通过第一缓冲机构35的第三滑轮3541下压滑动件354,使滑动件354向箱体351的底部移动,并对弹性件355进行压缩蓄能,此时弹性件355受到的压力为吊绳323受到的拉力。当被吊物件离开地面前的瞬间,弹性件355对吊绳323的作用力仍为被吊物件的重力和其惯性力之和,在被吊物件离开地面时,吊绳323所受拉力骤然减小,此时拉力为被吊物件的重力,而在吊绳323所受拉力发生改变时,弹性件355对吊绳323的作用力缓慢改变,使得吊绳323的应力缓慢减小,以抵消掉被吊物件的初始惯性对吊绳323造成的多余拉力,进而避免吊绳323因受到的应力在极短时间内变化导致吊绳323受到较大的撕扯力,避免了吊绳323受到损伤,延长了吊绳323的使用寿命。When the hoisting mechanism 32 drives the hook 33 to lift the object, the pulling force generated by the hoisting mechanism 32 on the rope 323 is equal to the gravity of the object plus the inertia of the object. As the rope 323 is wound, the rope 323 presses down the sliding member 354 through the third pulley 3541 of the first buffer mechanism 35, so that the sliding member 354 moves to the bottom of the box 351 and compresses the elastic member 355 to store energy. At this time, the pressure on the elastic member 355 is the pulling force on the rope 323. At the moment before the suspended object leaves the ground, the force exerted by the elastic member 355 on the suspension rope 323 is still the sum of the gravity of the suspended object and its inertia force. When the suspended object leaves the ground, the tension on the suspension rope 323 suddenly decreases. At this time, the tension is the gravity of the suspended object. When the tension on the suspension rope 323 changes, the force exerted by the elastic member 355 on the suspension rope 323 changes slowly, so that the stress of the suspension rope 323 decreases slowly to offset the excess tension on the suspension rope 323 caused by the initial inertia of the suspended object, thereby avoiding the suspension rope 323 from being subjected to a large tearing force due to the stress changing in a very short time, avoiding damage to the suspension rope 323 and extending the service life of the suspension rope 323.
接着,第二驱动机构22驱动台体21带动吊放装置3及被吊物件转动至指定位置;随后,卷扬机构32对吊绳323进行放卷,使被吊物件被下放至指定位置处进行安装或安置。Next, the second driving mechanism 22 drives the platform 21 to drive the hoisting device 3 and the suspended object to rotate to the designated position; then, the hoisting mechanism 32 unwinds the hoisting rope 323, so that the suspended object is lowered to the designated position for installation or placement.
其中,当第二驱动机构22停止对台体21的驱动时,在惯性作用下,伸缩吊臂31及其上的被吊物件仍会带动台体21转动;此时,第二缓冲机构23的转轴231上的驱动块2312及连接座232上的传动块2321会迫使弹性阻尼件233发生变形,使弹性阻尼件233加大对伸缩吊臂31运动的阻力,而伸缩臂也会带动吊绳323做减速运动,以减小被吊物件的惯性力,使被吊物件在极短时间内停止运动。同时,由于被吊物件的惯性,其会带动吊绳323继续摆动,而摆动的吊绳323会带动复位单元356的套筒3564运动;此时,套筒3564通过连接臂3565带动滑块3562相对导杆3561滑动,使滑块3562挤压第三压缩弹簧(或拉伸第二拉簧),在弹性组件3563的弹性势能作用下,第三压缩弹簧(或拉伸第二拉簧)会带动套筒3564回到原位,从而使吊绳323回到原位,以降低吊绳323的摆动幅度,进而进一步被吊物件的安装或安置时间。当伸缩吊臂31停止运动后,弹性阻尼件233又会带动伸缩吊臂31及台体21转动,但此时伸缩吊臂31及被吊物体的惯性力较小,在弹性阻尼件233、空气阻力及复位单元356的影响下,被吊物件能够在短时间内停止运动,而不会反复摆动,从而有效的缩短了被吊物体的安装或安置时间,提高了工作效率。Among them, when the second driving mechanism 22 stops driving the platform 21, under the action of inertia, the telescopic boom 31 and the suspended object thereon will still drive the platform 21 to rotate; at this time, the driving block 2312 on the rotating shaft 231 of the second buffer mechanism 23 and the transmission block 2321 on the connecting seat 232 will force the elastic damping member 233 to deform, so that the elastic damping member 233 increases the resistance to the movement of the telescopic boom 31, and the telescopic arm will also drive the suspension rope 323 to decelerate, so as to reduce the inertia force of the suspended object and stop the suspended object from moving in a very short time. At the same time, due to the inertia of the suspended object, it will drive the suspension rope 323 to continue to swing, and the swinging suspension rope 323 will drive the sleeve 3564 of the reset unit 356 to move; at this time, the sleeve 3564 drives the slider 3562 to slide relative to the guide rod 3561 through the connecting arm 3565, so that the slider 3562 squeezes the third compression spring (or stretches the second tension spring). Under the action of the elastic potential energy of the elastic component 3563, the third compression spring (or stretches the second tension spring) will drive the sleeve 3564 back to its original position, thereby making the suspension rope 323 return to its original position, so as to reduce the swing amplitude of the suspension rope 323, thereby further shortening the installation or placement time of the suspended object. When the telescopic boom 31 stops moving, the elastic damping member 233 will drive the telescopic boom 31 and the platform 21 to rotate. However, at this time, the inertia force of the telescopic boom 31 and the suspended object is relatively small. Under the influence of the elastic damping member 233, air resistance and the reset unit 356, the suspended object can stop moving in a short time without swinging repeatedly, thereby effectively shortening the installation or placement time of the suspended object and improving work efficiency.
综上可见,本实用新型提供的起重设备100能够可延长吊绳323的使用寿命,缩短被吊物体的安装或安置时间。In summary, it can be seen that the lifting device 100 provided by the utility model can extend the service life of the lifting rope 323 and shorten the installation or placement time of the lifted object.
最后需要强调的是,以上所述仅为本实用新型的优选实施例,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种变化和更改,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be emphasized that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
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