CN221876151U - Injury-preventing optical cable bundling paying-off device - Google Patents
Injury-preventing optical cable bundling paying-off device Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及光缆成束技术领域,具体为一种防损伤的光缆成束放线装置。The utility model relates to the technical field of optical cable bundling, in particular to a damage-resistant optical cable bundling and paying-out device.
背景技术Background Art
光缆成束是将多根电线或光纤捆绑在一起,用保护材料覆盖后形成的电缆,光缆成束在进行生产时,首先需要对光缆成束进行放线,而光缆成束放线就需要使用到放线装置进行。Optical cable bundling is a cable formed by bundling multiple wires or optical fibers together and covering them with protective materials. When producing optical cable bundling, the optical cable bundle needs to be laid out first, and laying out the optical cable bundle requires the use of a laying-out device.
在放线装置进行放线时,为了避免放线过程中张力过大导致光缆成束被拉扯从而影响光缆成束的性能,而大多的放线装置不具备对线束的张力进行调节的结构,故而提出了一种防损伤的光缆成束放线装置来解决上述问题。When the pay-off device is paying out the cables, in order to avoid excessive tension during the pay-off process that causes the optical cable bundle to be pulled, thereby affecting the performance of the optical cable bundle, most pay-off devices do not have a structure to adjust the tension of the cable bundle. Therefore, an anti-damage optical cable bundle pay-off device is proposed to solve the above problem.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种便于调节张力的防损伤的光缆成束放线装置。In view of the deficiencies of the prior art, the utility model provides a damage-resistant optical cable bundling and paying-out device which is convenient for adjusting tension.
为实现上述目的,本实用新型提供如下技术方案:一种防损伤的光缆成束放线装置,包括底座,所述底座的内部设置有传动结构,所述底座的内部设置有调节结构;To achieve the above object, the utility model provides the following technical solutions: an anti-damage optical cable bundling and paying-out device, comprising a base, a transmission structure is arranged inside the base, and an adjustment structure is arranged inside the base;
所述传动结构包括转轴、传动杆、连接板、第一电机、传动轴、传动带、固定杆和张力计,所述底座的内部活动安装有转轴,所述底座的内部活动安装有传动杆,所述底座的外部固定安装有连接板,所述连接板的外部固定安装有第一电机,所述转轴的外部固定安装有传动轴,所述传动轴的外部传动安装有传动带,所述底座的内部固定安装有固定杆,所述固定杆的外部固定安装有张力计;The transmission structure includes a rotating shaft, a transmission rod, a connecting plate, a first motor, a transmission shaft, a transmission belt, a fixed rod and a tension meter. The rotating shaft is movably installed inside the base, the transmission rod is movably installed inside the base, the connecting plate is fixedly installed outside the base, the first motor is fixedly installed outside the connecting plate, the transmission shaft is fixedly installed outside the rotating shaft, the transmission belt is installed outside the transmission shaft, the fixed rod is fixedly installed inside the base, and the tension meter is fixedly installed outside the fixed rod;
所述调节结构包括第二电机、螺杆、螺纹块、固定板、顶杆、底杆、限位杆和活动块,所述底座的外部固定安装有第二电机,所述底座的内部活动安装有螺杆,所述螺杆的外部螺纹连接有螺纹块,所述螺纹块的外部固定安装有固定板,所述固定板的外部固定安装有顶杆,所述固定板的外部固定安装有底杆,所述底座的内部固定安装有限位杆,所述限位杆的外部活动安装有活动块。The adjustment structure includes a second motor, a screw, a threaded block, a fixed plate, a top rod, a bottom rod, a limit rod and a movable block. The second motor is fixedly installed on the outside of the base, the screw is movably installed on the inside of the base, the screw is threadedly connected to the threaded block on the outside, the fixed plate is fixedly installed on the outside of the fixed plate, the bottom rod is fixedly installed on the outside of the fixed plate, the limit rod is fixedly installed on the inside of the base, and the movable block is movably installed on the outside of the limit rod.
进一步,所述传动杆的外部固定安装有传动轴,所述转轴和传动杆均贯穿底座并延伸至底座外部。Furthermore, a transmission shaft is fixedly mounted on the outside of the transmission rod, and both the rotating shaft and the transmission rod penetrate the base and extend to the outside of the base.
进一步,所述第一电机的输出轴贯穿连接板并与转轴固定连接。Furthermore, the output shaft of the first motor passes through the connecting plate and is fixedly connected to the rotating shaft.
进一步,所述第二电机的输出轴贯穿底座并与螺杆固定连接,所述限位杆贯穿活动块并与活动块活动连接。Furthermore, the output shaft of the second motor passes through the base and is fixedly connected to the screw rod, and the limiting rod passes through the movable block and is movably connected to the movable block.
进一步,所述固定板的数量为两个,其中一个所述固定板与活动块固定连接。Furthermore, the number of the fixed plates is two, and one of the fixed plates is fixedly connected to the movable block.
进一步,所述顶杆和底杆相靠近。Furthermore, the top rod and the bottom rod are close to each other.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of this application has the following beneficial effects:
1、该防损伤的光缆成束放线装置,将线轴放置在转轴外部,线束穿过顶杆和底杆之间后,缠绕在传动杆的外部,再进入张力计内,通过张力计对线束的张力进行测量,第一电机带动转轴和传动杆进行传动,使线束进行放线,转轴和传动杆同时转动,可以控制线束送线的速度,便于后续对送线张力的调节。1. The damage-resistant optical cable bundle-unwinding device places the spool outside the rotating shaft. After the wire bundle passes between the top rod and the bottom rod, it is wound around the outside of the transmission rod and then enters the tension meter. The tension of the wire bundle is measured by the tension meter. The first motor drives the rotating shaft and the transmission rod to transmit the wire bundle. The rotating shaft and the transmission rod rotate at the same time, which can control the wire feeding speed of the wire bundle and facilitate the subsequent adjustment of the wire feeding tension.
2、该防损伤的光缆成束放线装置,线束穿过顶杆和底杆之间后,当线束变为松散时,开启第二电机带动固定板上升,即可加大线束的张力,当张力紧绷时,调节固定板与传动杆相持平,即可缓解张力紧绷的问题,减少放线时对线束产生的拉扯,防止线束受到损伤。2. For the damage-proof optical cable bundling and paying-out device, after the harness passes through the top rod and the bottom rod, when the harness becomes loose, the second motor is turned on to drive the fixed plate to rise, thereby increasing the tension of the harness. When the tension is tight, the fixed plate is adjusted to be level with the transmission rod, thereby alleviating the tension problem, reducing the pulling on the harness during paying-out, and preventing the harness from being damaged.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构立体图;Figure 1 is a perspective view of the structure of the utility model;
图2为本实用新型结构俯视图;Figure 2 is a top view of the structure of the utility model;
图3为本实用新型结构侧视图。FIG3 is a side view of the structure of the utility model.
图中:1、底座;2、传动结构;201、转轴;202、传动杆;203、连接板;204、第一电机;205、传动轴;206、传动带;207、固定杆;208、张力计;3、调节结构;301、第二电机;302、螺杆;303、螺纹块;304、固定板;305、顶杆;306、底杆;307、限位杆;308、活动块。In the figure: 1. base; 2. transmission structure; 201. rotating shaft; 202. transmission rod; 203. connecting plate; 204. first motor; 205. transmission shaft; 206. transmission belt; 207. fixing rod; 208. tension meter; 3. adjustment structure; 301. second motor; 302. screw rod; 303. threaded block; 304. fixing plate; 305. top rod; 306. bottom rod; 307. limit rod; 308. movable block.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,本实施例中的一种防损伤的光缆成束放线装置,包括底座1,底座1的内部设置有传动结构2,底座1的内部设置有调节结构3。Please refer to Figures 1-3. In this embodiment, an anti-damage optical cable bundling and paying-out device includes a base 1. A transmission structure 2 is disposed inside the base 1, and an adjustment structure 3 is disposed inside the base 1.
传动结构2包括转轴201、传动杆202、连接板203、第一电机204、传动轴205、传动带206、固定杆207和张力计208,底座1的内部活动安装有转轴201,底座1的内部活动安装有传动杆202,底座1的外部固定安装有连接板203,连接板203的外部固定安装有第一电机204,转轴201的外部固定安装有传动轴205,传动轴205的外部传动安装有传动带206,底座1的内部固定安装有固定杆207,固定杆207的外部固定安装有张力计208。The transmission structure 2 includes a rotating shaft 201, a transmission rod 202, a connecting plate 203, a first motor 204, a transmission shaft 205, a transmission belt 206, a fixed rod 207 and a tension meter 208. The rotating shaft 201 is movably installed inside the base 1, the transmission rod 202 is movably installed inside the base 1, the connecting plate 203 is fixedly installed outside the base 1, the first motor 204 is fixedly installed outside the connecting plate 203, the transmission shaft 205 is fixedly installed outside the rotating shaft 201, the transmission belt 206 is installed on the outside of the transmission shaft 205, the fixed rod 207 is fixedly installed inside the base 1, and the tension meter 208 is fixedly installed outside the fixed rod 207.
调节结构3包括第二电机301、螺杆302、螺纹块303、固定板304、顶杆305、底杆306、限位杆307和活动块308,底座1的外部固定安装有第二电机301,底座1的内部活动安装有螺杆302,螺杆302的外部螺纹连接有螺纹块303,螺纹块303的外部固定安装有固定板304,固定板304的外部固定安装有顶杆305,固定板304的外部固定安装有底杆306,底座1的内部固定安装有限位杆307,限位杆307的外部活动安装有活动块308。The adjustment structure 3 includes a second motor 301, a screw 302, a threaded block 303, a fixed plate 304, a top rod 305, a bottom rod 306, a limit rod 307 and a movable block 308. The second motor 301 is fixedly installed on the outside of the base 1, the screw 302 is movably installed on the inside of the base 1, the threaded block 303 is threadedly connected to the outside of the screw 302, the fixed plate 304 is fixedly installed on the outside of the threaded block 303, the top rod 305 is fixedly installed on the outside of the fixed plate 304, the bottom rod 306 is fixedly installed on the outside of the fixed plate 304, the limit rod 307 is fixedly installed on the inside of the base 1, and the movable block 308 is movably installed on the outside of the limit rod 307.
在图2中,转轴201和传动杆202呈水平状态,故而线束的传输呈直线状态,在线束张力正常时,可以使线束加快传输速度,调高线束放线的效率。In FIG. 2 , the rotating shaft 201 and the transmission rod 202 are in a horizontal state, so the transmission of the wire harness is in a linear state. When the tension of the wire harness is normal, the transmission speed of the wire harness can be increased, and the efficiency of the wire harness pay-off can be improved.
在图2中,两个固定板304对顶杆305和底杆306进行限位,同时带动顶杆305和底杆306移动,并对线束传输的张力进行调节。In FIG. 2 , two fixing plates 304 limit the top rod 305 and the bottom rod 306 , and at the same time drive the top rod 305 and the bottom rod 306 to move, and adjust the tension of the wire harness transmission.
在图3中,顶杆305和底杆306均与线束相接触,固定板304上下移动时,即可通过顶杆305和底杆306对线束进行调节并限位。In FIG. 3 , both the top rod 305 and the bottom rod 306 are in contact with the wire harness. When the fixing plate 304 moves up and down, the top rod 305 and the bottom rod 306 can be used to adjust and limit the wire harness.
综上所述,该防损伤的光缆成束放线装置,将线轴放置在转轴201外部,线束穿过顶杆305和底杆306之间后,缠绕在传动杆202的外部,再进入张力计208内,通过张力计208对线束的张力进行测量,第一电机204带动转轴201和传动杆202进行传动,使线束进行放线,转轴201和传动杆202同时转动,可以控制线束送线的速度,便于后续对送线张力的调节。To summarize, the damage-resistant optical cable bundling and unwinding device places the spool outside the rotating shaft 201. After the wire bundle passes through the top rod 305 and the bottom rod 306, it is wound around the outside of the transmission rod 202 and then enters the tension meter 208. The tension of the wire bundle is measured by the tension meter 208. The first motor 204 drives the rotating shaft 201 and the transmission rod 202 to transmit and unwind the wire bundle. The rotating shaft 201 and the transmission rod 202 rotate at the same time, which can control the wire feeding speed of the wire bundle and facilitate the subsequent adjustment of the wire feeding tension.
并且,该防损伤的光缆成束放线装置,线束穿过顶杆305和底杆306之间后,当线束变为松散时,开启第二电机301带动固定板304上升,即可加大线束的张力,当张力紧绷时,调节固定板304与传动杆202相持平,即可缓解张力紧绷的问题,减少放线时对线束产生的拉扯,防止线束受到损伤,解决了在放线装置进行放线时,为了避免放线过程中张力过大导致光缆成束被拉扯从而影响光缆成束的性能,而大多的放线装置不具备对线束的张力进行调节的结构的问题。Furthermore, in the damage-resistant optical cable bundling and paying-out device, after the wire bundle passes through between the top rod 305 and the bottom rod 306, when the wire bundle becomes loose, the second motor 301 is turned on to drive the fixed plate 304 to rise, thereby increasing the tension of the wire bundle. When the tension is tight, the fixed plate 304 is adjusted to be level with the transmission rod 202, thereby alleviating the problem of tight tension, reducing the pulling on the wire bundle during paying-out, and preventing the wire bundle from being damaged. This solves the problem that when the pay-out device is paying out, in order to avoid excessive tension during the paying-out process that causes the optical cable bundle to be pulled, thereby affecting the performance of the optical cable bundling, while most pay-out devices do not have a structure for adjusting the tension of the wire bundle.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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