CN221875855U - A kind of impurity removal mechanism for coal transportation - Google Patents
A kind of impurity removal mechanism for coal transportation Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及一种煤炭运输除杂机构,具体为一种用于煤炭运输的除杂机构,属于煤炭运输技术领域。The utility model relates to a coal transportation impurity removal mechanism, in particular to an impurity removal mechanism used for coal transportation, belonging to the technical field of coal transportation.
背景技术Background Art
煤矿用皮带输送机不仅可以在煤炭生产加工过程中使用,同样也适用在其他矿产的生产加工过程中使用,在能耗方面,可以有效减少能耗提供经济效益,相比汽车运输方式更能节省能源和保护环境,另外煤矿用皮带输送机在维护方面,具有维护量较小、维护相对简单等特点也受到矿业生产加工企业的喜爱。Belt conveyors for coal mines can not only be used in the production and processing of coal, but also in the production and processing of other minerals. In terms of energy consumption, they can effectively reduce energy consumption and provide economic benefits. Compared with automobile transportation, they can save energy and protect the environment. In addition, belt conveyors for coal mines have the characteristics of small maintenance and relatively simple maintenance, which is also popular among mining production and processing companies.
根据专利号为CN213894466U的专利公开了一种回采工作面煤炭运输装置,包括机架,所述机架内腔的后端面固定连接有电机,所述机架内腔的一侧设置有右运输辊,所述机架内腔的另一侧设置有左运输辊所述机架的底部均匀连接有支腿。According to the patent number CN213894466U, a coal transportation device for a mining face is disclosed, including a frame, a motor is fixedly connected to the rear end face of the frame inner cavity, a right transport roller is arranged on one side of the frame inner cavity, a left transport roller is arranged on the other side of the frame inner cavity, and legs are evenly connected to the bottom of the frame.
上述方案在实施的过程中能够对煤炭运输过程中产生的粉尘进行除尘作业,但是,上述方案在实施的过程中,难以煤炭运输中夹杂的杂物进行清除,需要通过人工手动对煤炭内的杂质进行清理,不仅方法繁琐,而且效率低下,为此,我们提供了一种用于煤炭运输的除杂机构解决上述问题。During the implementation of the above scheme, the dust generated during coal transportation can be removed. However, during the implementation of the above scheme, it is difficult to remove the debris mixed in the coal transportation. The impurities in the coal need to be cleaned manually, which is not only cumbersome but also inefficient. For this reason, we provide a dust removal mechanism for coal transportation to solve the above problem.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be resolved
本实用新型的目的就在于为了解决上述问题而提供一种用于煤炭运输的除杂机构,以解决上述技术中难以煤炭运输中夹杂的杂物进行清除,需要通过人工手动对煤炭内的杂质进行清理的问题。The purpose of the utility model is to provide a cleaning mechanism for coal transportation in order to solve the above problems, so as to solve the problem that it is difficult to remove the impurities mixed in the coal transportation in the above technology, and the impurities in the coal need to be cleaned manually.
(二)技术方案(II) Technical solution
本实用新型通过以下技术方案予以实现:一种用于煤炭运输的除杂机构,包括输送架,所述输送架的上方设置有清扫机构,所述清扫机构包括与输送架固定连接的保护箱,所述保护箱的内部转动连接有连接杆,所述连接杆的一端固定连接有滑块,所述滑块的外部滑动连接有滑轨,所述滑轨的外表面固定连接有滑动杆,所述保护箱的外表面固定连接有清扫滑槽,所述清扫滑槽的内部滑动连接有清扫块,所述滑动杆与清扫块固定连接,所述清扫块的底面固定连接有线性阵列的清扫杆。The utility model is implemented through the following technical scheme: a debris removal mechanism for coal transportation, comprising a conveying frame, a cleaning mechanism is arranged above the conveying frame, the cleaning mechanism comprises a protection box fixedly connected to the conveying frame, the protection box is rotatably connected to a connecting rod inside, one end of the connecting rod is fixedly connected to a slider, the slider is slidably connected to a slide rail outside, the outer surface of the slide rail is fixedly connected to a sliding rod, the outer surface of the protection box is fixedly connected to a cleaning chute, the cleaning chute is slidably connected to a cleaning block inside, the sliding rod is fixedly connected to the cleaning block, and the bottom surface of the cleaning block is fixedly connected to a linear array of cleaning rods.
优选地,所述连接杆的一端固定连接有转动杆一,所述转动杆一贯穿保护箱并与保护箱转动连接,转动杆一转动能够带动连接杆转动。Preferably, one end of the connecting rod is fixedly connected to a rotating rod 1, the rotating rod 1 penetrates the protection box and is rotatably connected to the protection box, and the rotation of the rotating rod 1 can drive the connecting rod to rotate.
优选地,所述转动杆一的一端固定连接有锥齿轮一,所述清扫滑槽的另一端与输送架固定连接,锥齿轮一转动能够带动转动杆一转动。Preferably, one end of the rotating rod 1 is fixedly connected to a bevel gear 1, and the other end of the cleaning chute is fixedly connected to the conveying frame, and the rotation of the bevel gear 1 can drive the rotating rod 1 to rotate.
优选地,所述输送架的内部转动连接有两个转动辊,两个所述转动辊之间通过输送带传动连接,所述转动辊的外表面固定连接有皮带轮一,所述输送架的内部安装有滑道,输送带的表面开设有对煤炭进行筛选的筛孔。Preferably, the conveyor frame is internally rotatably connected to two rotating rollers, the two rotating rollers are connected via a conveyor belt transmission, a pulley is fixedly connected to the outer surface of the rotating roller, a slide is installed inside the conveyor frame, and sieve holes for screening coal are opened on the surface of the conveyor belt.
优选地,所述输送架的顶面设置有除灰机构,所述除灰机构包括与输送架固定连接的除灰箱,所述除灰箱的内壁转动连接有转动杆二,除灰箱为空心管。Preferably, a dust removal mechanism is provided on the top surface of the conveying frame, and the dust removal mechanism comprises a dust removal box fixedly connected to the conveying frame, and the inner wall of the dust removal box is rotatably connected to a rotating rod 2, and the dust removal box is a hollow tube.
优选地,所述转动杆二的一端固定连接有锥齿轮二,所述锥齿轮二与锥齿轮一相啮合,所述转动杆二的外表面固定连接有皮带轮二,锥齿轮二能够带动锥齿轮一转动。Preferably, one end of the second rotating rod is fixedly connected to a second bevel gear, the second bevel gear is meshed with a first bevel gear, the outer surface of the second rotating rod is fixedly connected to a second pulley, and the second bevel gear can drive the first bevel gear to rotate.
优选地,所述皮带轮二与皮带轮一通过皮带传动连接,所述转动杆二的外表面固定连接有线性阵列的扇叶,所述除灰箱的底面固定连接有排灰管,通过排灰管将煤灰排放到专用储灰装置中。Preferably, the second pulley is connected to the first pulley via a belt drive, the outer surface of the second rotating rod is fixedly connected with a linear array of fan blades, the bottom surface of the ash removal box is fixedly connected with an ash discharge pipe, and the coal ash is discharged into a special ash storage device through the ash discharge pipe.
本实用新型提供了一种用于煤炭运输的除杂机构,其具备的有益效果如下:The utility model provides a debris removal mechanism for coal transportation, which has the following beneficial effects:
1、该实用新型通过连接杆、滑轨、清扫滑槽、清扫块和清扫杆的设置,连接杆转动时能够带动滑轨做水平往复运动,从而使清扫块在清扫滑槽内部来回滑动,最终带动清扫杆对输送的煤炭进行往复清刷,清除煤炭运输所携带的杂质,降低清理人员的工作强度,提高煤炭的纯净度,为后续煤炭的加工和使用带来便利。1. The utility model is provided with a connecting rod, a slide rail, a cleaning chute, a cleaning block and a cleaning rod. When the connecting rod rotates, it can drive the slide rail to make horizontal reciprocating motion, so that the cleaning block slides back and forth inside the cleaning chute, and finally drives the cleaning rod to reciprocate and brush the transported coal, remove impurities carried by the coal transportation, reduce the work intensity of the cleaning personnel, improve the purity of the coal, and bring convenience to the subsequent processing and use of the coal.
2、该实用新型通过除灰箱、转动杆二、扇叶和排灰管的设置,转动杆二转动带动扇叶转动,从而将煤灰的杂质吸附到除灰箱的内部,再借由排灰管排放到储灰装置中,避免煤灰飞扬影响工作设备的正常使用,避免工作人员吸入大量的煤灰,保护了工作人员的身体健康。2. The utility model is provided with an ash removal box, a rotating rod 2, fan blades and an ash discharge pipe. The rotating rod 2 rotates to drive the fan blades to rotate, thereby adsorbing the impurities of the coal ash into the interior of the ash removal box, and then discharging them into the ash storage device through the ash discharge pipe, thereby preventing the flying of coal ash from affecting the normal use of the working equipment, preventing the staff from inhaling a large amount of coal ash, and protecting the health of the staff.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型除灰机构的结构示意图;FIG2 is a schematic diagram of the structure of the ash removal mechanism of the utility model;
图3为本实用新型除灰机构和清扫机构的传动结构示意图;FIG3 is a schematic diagram of the transmission structure of the dust removal mechanism and the cleaning mechanism of the utility model;
图4为本实用新型清扫机构的结构示意图。FIG. 4 is a schematic structural diagram of the cleaning mechanism of the present invention.
【主要组件符号说明】【Main component symbol description】
1、输送架;2、转动辊;3、输送带;1. Conveyor frame; 2. Rotating roller; 3. Conveyor belt;
4、除灰机构;401、除灰箱;402、转动杆二;403、锥齿轮二;404、皮带轮二;405、扇叶;406、排灰管;4. Ash removal mechanism; 401. Ash removal box; 402. Rotating rod 2; 403. Bevel gear 2; 404. Pulley 2; 405. Fan blade; 406. Ash discharge pipe;
5、清扫机构;501、保护箱;502、连接杆;503、滑块;504、滑轨;505、转动杆一;506、锥齿轮一;507、滑动杆;508、清扫滑槽;509、清扫块;510、清扫杆;5. Cleaning mechanism; 501. Protection box; 502. Connecting rod; 503. Sliding block; 504. Sliding rail; 505. Rotating rod 1; 506. Bevel gear 1; 507. Sliding rod; 508. Cleaning chute; 509. Cleaning block; 510. Cleaning rod;
6、皮带轮一;7、滑道。6. Pulley 1; 7. Slideway.
具体实施方式DETAILED DESCRIPTION
本实用新型实施例提供一种用于煤炭运输的除杂机构,该装置能够通过清洗刷的摆动对运输煤炭的表面进行清理,解决了上述技术中需要通过人工手动对煤炭内的杂质进行清理的难题。The embodiment of the utility model provides an impurity removal mechanism for coal transportation, which can clean the surface of the transported coal by the swing of a cleaning brush, thereby solving the problem of manually cleaning impurities in the coal in the above-mentioned technology.
请参阅图1和图2,输送架1的内部转动连接有两个转动辊2,转动辊2外接电机的输出转轴,通过电机的运行带动转动辊2转动,从而带动输送带3对煤炭进行运输。Please refer to Figures 1 and 2. The conveying frame 1 is internally rotatably connected to two rotating rollers 2. The rotating rollers 2 are externally connected to the output shaft of a motor. The operation of the motor drives the rotating rollers 2 to rotate, thereby driving the conveyor belt 3 to transport the coal.
两个转动辊2之间通过输送带3传动连接,输送架1的顶面设置有除灰机构4,输送带3的表面开设有对煤炭进行筛选的筛孔,煤炭携带的杂质经过清理后,从筛孔中掉落,防止杂质随煤炭一起输送,影响后续煤炭的使用。The two rotating rollers 2 are connected by a conveyor belt 3. A dust removal mechanism 4 is provided on the top surface of the conveyor frame 1. Sieve holes for screening coal are provided on the surface of the conveyor belt 3. Impurities carried by the coal are cleaned and fall from the sieve holes to prevent the impurities from being transported along with the coal and affecting the subsequent use of the coal.
转动辊2的外表面固定连接有皮带轮一6,输送架1的内部安装有滑道7,滑道7能够将经过输送带3筛选下来的杂质输送到装置外部的储杂箱中,防止杂质掉落在装置内部,影响装置的正常运行。The outer surface of the rotating roller 2 is fixedly connected with a pulley 6, and a slideway 7 is installed inside the conveying frame 1. The slideway 7 can convey the impurities screened by the conveyor belt 3 to the storage box outside the device to prevent the impurities from falling into the device and affecting the normal operation of the device.
除灰机构4包括与输送架1固定连接的除灰箱401,除灰箱401为空心管,方便对煤灰进行吸附,防止煤灰影响工作人员的身体健康。The ash removal mechanism 4 includes an ash removal box 401 fixedly connected to the conveying frame 1. The ash removal box 401 is a hollow tube, which is convenient for adsorbing coal ash and preventing the coal ash from affecting the health of the workers.
请参阅图1、图2和图3,除灰箱401的内壁转动连接有转动杆二402,转动杆二402的一端固定连接有锥齿轮二403,锥齿轮二403与锥齿轮一506相啮合,转动杆二402转动时,能够带动锥齿轮二403转动,在啮合的作用下,锥齿轮二403能够带动锥齿轮一506转动,从而为装置清扫煤炭表面的杂物提供动力源,简化了装置的清理机构。Please refer to Figures 1, 2 and 3. The inner wall of the ash removal box 401 is rotatably connected to a rotating rod 2 402. One end of the rotating rod 2 402 is fixedly connected to a bevel gear 2 403. The bevel gear 2 403 is meshed with the bevel gear 1 506. When the rotating rod 2 402 rotates, it can drive the bevel gear 2 403 to rotate. Under the action of meshing, the bevel gear 2 403 can drive the bevel gear 1 506 to rotate, thereby providing a power source for the device to clean the debris on the surface of the coal, simplifying the cleaning mechanism of the device.
转动杆二402的外表面固定连接有皮带轮二404,皮带轮二404与皮带轮一6通过皮带传动连接,当皮带轮一6随转动辊2的转动开始转动时,在皮带的传动下,皮带轮二404也会发生转动,从而带动转动杆二402转动。The outer surface of the rotating rod 2 402 is fixedly connected with a pulley 2 404, and the pulley 2 404 is connected to the pulley 1 6 through a belt transmission. When the pulley 1 6 starts to rotate with the rotation of the rotating roller 2, the pulley 2 404 will also rotate under the transmission of the belt, thereby driving the rotating rod 2 402 to rotate.
转动杆二402的外表面固定连接有线性阵列的扇叶405,除灰箱401的底面固定连接有排灰管406,当转动杆二402转动时,扇叶405也会随之转动,从而在除灰箱401的内部形成一股气流,将煤灰吸附到除灰箱401的内部借由排灰管406排放到储灰装置中。The outer surface of the rotating rod 402 is fixedly connected with a linear array of fan blades 405, and the bottom surface of the ash removal box 401 is fixedly connected with an ash discharge pipe 406. When the rotating rod 402 rotates, the fan blades 405 will also rotate accordingly, thereby forming an airflow inside the ash removal box 401, which absorbs the coal ash into the ash removal box 401 and discharges it into the ash storage device through the ash discharge pipe 406.
请参阅图3和图4,输送架1的上方设置有清扫机构5,清扫机构5包括与输送架1固定连接的保护箱501,保护箱501的内部转动连接有连接杆502,保护箱501能够为连接杆502的转动提供保护,防止连接杆502在转动过程中受到外界碰撞等因素的影响,增加装置的稳定性。Please refer to Figures 3 and 4. A cleaning mechanism 5 is arranged above the conveying rack 1. The cleaning mechanism 5 includes a protection box 501 fixedly connected to the conveying rack 1. The protection box 501 is internally rotatably connected to a connecting rod 502. The protection box 501 can provide protection for the rotation of the connecting rod 502 to prevent the connecting rod 502 from being affected by external collisions and other factors during the rotation process, thereby increasing the stability of the device.
连接杆502的一端固定连接有转动杆一505,转动杆一505贯穿保护箱501并与保护箱501转动连接,转动杆一505的一端固定连接有锥齿轮一506,锥齿轮一506转动能够带动转动杆一505转动,从而带动连接杆502在保护箱501的内部转动,为清理煤炭表面杂质提供动力。One end of the connecting rod 502 is fixedly connected to a rotating rod 505, which penetrates the protection box 501 and is rotatably connected to the protection box 501. One end of the rotating rod 505 is fixedly connected to a bevel gear 506. The rotation of the bevel gear 506 can drive the rotating rod 505 to rotate, thereby driving the connecting rod 502 to rotate inside the protection box 501, providing power for cleaning impurities on the surface of the coal.
连接杆502的一端固定连接有滑块503,滑块503的外部滑动连接有滑轨504,滑轨504的外表面固定连接有滑动杆507,连接杆502在滑块503内部转动时,会迫使滑轨504随连接杆502的转动进行水平往复滑动,滑动杆507的外表面滑动连接有对滑动杆507进行限位和支撑的固定柱,防止滑动杆507在滑动过程中偏离轨迹。One end of the connecting rod 502 is fixedly connected to a slider 503, the outside of the slider 503 is slidably connected to a slide rail 504, the outer surface of the slide rail 504 is fixedly connected to a slide rod 507, when the connecting rod 502 rotates inside the slider 503, the slide rail 504 is forced to slide horizontally back and forth with the rotation of the connecting rod 502, the outer surface of the slide rod 507 is slidably connected to a fixed column for limiting and supporting the slide rod 507, to prevent the slide rod 507 from deviating from the track during the sliding process.
保护箱501的外表面固定连接有清扫滑槽508,清扫滑槽508的另一端与输送架1固定连接,清扫滑槽508的内部滑动连接有清扫块509,滑动杆507与清扫块509固定连接,当滑动杆507随滑轨504进行水平往复滑动时,能够带动清扫块509在清扫滑槽508的内部滑动,从而为清扫煤炭表面的杂质提供动力。The outer surface of the protection box 501 is fixedly connected with a cleaning chute 508, the other end of the cleaning chute 508 is fixedly connected to the conveying frame 1, the inside of the cleaning chute 508 is slidably connected with a cleaning block 509, and the sliding rod 507 is fixedly connected to the cleaning block 509. When the sliding rod 507 slides horizontally back and forth with the slide rail 504, it can drive the cleaning block 509 to slide inside the cleaning chute 508, thereby providing power for cleaning impurities on the surface of the coal.
清扫块509的底面固定连接有线性阵列的清扫杆510,清扫杆510的底端安装有对煤炭表面进行清扫的清扫刷,在清扫的同时能够拨动煤炭将其表面携带的土块分离,最大限度的煤炭进行清理。The bottom surface of the cleaning block 509 is fixedly connected with a linear array of cleaning rods 510, and the bottom end of the cleaning rod 510 is installed with a cleaning brush for cleaning the surface of the coal. While cleaning, the coal can be moved to separate the soil carried on the surface, thereby cleaning the coal to the maximum extent.
工作原理:当需要装置对煤炭进行输送时,启动电机,转动辊2转动带动输送带3对煤炭进行运输,转动辊2转动的同时,在皮带的传动下,转动杆二402也随之转动,从而带动扇叶405转动,对煤灰进行吸收,转动杆二402转动带动锥齿轮二403转动,在啮合的作用下,锥齿轮一506也会开始旋转,从而带动连接杆502在保护箱501的内部转动,连接杆502转动带动滑块503在滑轨504的内部转动,滑轨504会随滑块503做水平往复运动,通过滑动杆507的连接,清扫块509会在清扫滑槽508的内部来回滑动,最终带动清扫杆510对输送的煤炭进行往复清刷,清除煤炭运输所携带的杂质,为后续煤炭的加工和使用提供便利。Working principle: When the device is needed to transport coal, start the motor, and the rotating roller 2 rotates to drive the conveyor belt 3 to transport the coal. While the rotating roller 2 rotates, the rotating rod 2 402 also rotates under the transmission of the belt, thereby driving the fan blade 405 to rotate to absorb the coal ash. The rotation of the rotating rod 2 402 drives the bevel gear 2 403 to rotate. Under the action of meshing, the bevel gear 1 506 will also start to rotate, thereby driving the connecting rod 502 to rotate inside the protective box 501. The rotation of the connecting rod 502 drives the slider 503 to rotate inside the slide rail 504. The slide rail 504 will make horizontal reciprocating motion with the slider 503. Through the connection of the sliding rod 507, the cleaning block 509 will slide back and forth inside the cleaning chute 508, and finally drive the cleaning rod 510 to reciprocate and brush the transported coal to remove impurities carried by the coal transportation, providing convenience for the subsequent processing and use of the coal.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
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