CN221875282U - Danshen medicinal material linkage production line - Google Patents

Danshen medicinal material linkage production line Download PDF

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CN221875282U
CN221875282U CN202420314641.3U CN202420314641U CN221875282U CN 221875282 U CN221875282 U CN 221875282U CN 202420314641 U CN202420314641 U CN 202420314641U CN 221875282 U CN221875282 U CN 221875282U
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machine
medicinal material
lifting conveyor
dust removal
frame
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周泉
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Jiangsu Baowei Machinery Technology Co ltd
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Abstract

The utility model discloses a red sage root medicinal material linkage line, which relates to the technical field of red sage root medicinal material treatment, wherein one side of a pulse dust removal component is connected with two groups of terminal dust collectors through a dust removal pipeline, one side of one group of terminal dust collectors is provided with a hydraulic shearing machine, one side of the hydraulic shearing machine is provided with a unpacking platform, the other side of the terminal dust collector is provided with a first lifting conveyor, and one side of the first lifting conveyor is provided with a roller elution integrated machine; the bottom of another group of terminal dust collectors is provided with the manual selector, and the both sides of manual selector are connected with cylinder elution all-in-one and second promotion conveyer respectively, and one side of second promotion conveyer is connected with broken cutting machine, and one side of broken cutting machine is connected with the third and promotes the conveyer, and one side of third promotes the conveyer is provided with even distributing device, and one side of even distributing device is provided with the belt dryer. The utility model realizes the wire processing and automatic control of each procedure of the pretreatment of the salvia miltiorrhiza medicinal material, reduces the labor cost and improves the productivity.

Description

丹参药材联动线Danshen medicinal material linkage line

技术领域Technical Field

本实用新型涉及丹参药材处理技术领域,具体来说,涉及丹参药材联动线。The utility model relates to the technical field of salvia miltiorrhiza medicinal material processing, in particular to a salvia miltiorrhiza medicinal material linkage line.

背景技术Background Art

中药材前处理是根据原药材的具体性质,在选用优质药材基础上将其经适当的预剪切、筛选、拣选、清洗、干燥等,加工成具有一定质量规格的中药材中间品或半成品,丹参药材联动生产线是根据丹参药材的特性所进行设计,专门对丹参进行处理的生产线。The pre-processing of Chinese medicinal materials is based on the specific properties of the original medicinal materials. On the basis of selecting high-quality medicinal materials, they are processed into Chinese medicinal intermediates or semi-finished products with certain quality specifications through appropriate pre-cutting, screening, picking, cleaning, drying, etc. The Salvia miltiorrhiza medicinal material linkage production line is designed according to the characteristics of Salvia miltiorrhiza medicinal materials and is a production line specially designed for processing Salvia miltiorrhiza.

但是目前,中药材前处理的生产线主要以药材的性状笼统的分类进行设计,无法做到对单一种类药材定制化的处理,因而其工序统一,对部分需进行特殊处理的物料无法进行更精细化的处理,最终造成药材处理不够精细化,无法满足生产及市场需求。However, at present, the production lines for the pre-processing of Chinese medicinal materials are mainly designed based on the general classification of the properties of the medicinal materials. It is impossible to achieve customized processing of a single type of medicinal material. As a result, the processes are unified, and some materials that require special treatment cannot be processed more finely. Ultimately, the processing of medicinal materials is not refined enough and cannot meet production and market needs.

针对相关技术中的问题,目前尚未提出有效的解决方案。Currently, no effective solution has been proposed for the problems in the related technologies.

实用新型内容Utility Model Content

针对相关技术中的问题,本实用新型提出丹参药材联动线,以克服现有相关技术所存在的上述技术问题。In view of the problems in the related technology, the utility model proposes a Salvia miltiorrhiza medicinal material linkage production line to overcome the above-mentioned technical problems existing in the existing related technology.

为此,本实用新型采用的具体技术方案如下:To this end, the specific technical solutions adopted by the utility model are as follows:

丹参药材联动线,包括脉冲除尘组件,脉冲除尘组件的一侧通过除尘管道连接有两组终端集尘器,其中一组终端集尘器的一侧设置有液压剪切机,液压剪切机的一侧设置有解包平台,终端集尘器的另一侧设置第一提升输送机,第一提升输送机的一侧设置有滚筒洗脱一体机;另一组终端集尘器的底端设置有人工挑选机,人工挑选机的两侧分别与滚筒洗脱一体机和第二提升输送机连接,第二提升输送机的一侧连接有破切机,破切机的一侧连接有第三提升输送机,第三提升输送机的一侧设置有均匀布料器,均匀布料器的一侧设置有带式干燥机。The salvia miltiorrhiza medicinal material linkage production line includes a pulse dust removal component, one side of the pulse dust removal component is connected to two groups of terminal dust collectors through a dust removal pipeline, one side of one group of terminal dust collectors is provided with a hydraulic shearing machine, one side of the hydraulic shearing machine is provided with an unpacking platform, the other side of the terminal dust collector is provided with a first lifting conveyor, one side of the first lifting conveyor is provided with a drum washing and drying machine; the bottom end of the other group of terminal dust collectors is provided with a manual sorting machine, the two sides of the manual sorting machine are respectively connected to the drum washing and drying machine and the second lifting conveyor, one side of the second lifting conveyor is connected with a splitting machine, one side of the splitting machine is connected with a third lifting conveyor, one side of the third lifting conveyor is provided with a uniform distributor, and one side of the uniform distributor is provided with a belt dryer.

进一步的,为了使得将除尘管道与箱体连接,将后续操作过程中产生的粉尘通过除尘风机吸箱体内,经过除尘过滤将粉尘纳入收集箱中,过滤后的干净空气由出风管道排出,脉冲除尘组件包括箱体,箱体的一侧设置有控制柜,箱体的内部底端与顶端分别设置有收集箱与除尘风机,箱体的顶端设置有出风管道。Furthermore, in order to connect the dust removal duct with the box body, the dust generated during subsequent operations is sucked into the box body through the dust removal fan, and the dust is collected into the collection box after dust removal and filtration, and the filtered clean air is discharged from the air outlet duct. The pulse dust removal assembly includes a box body, a control cabinet is arranged on one side of the box body, a collection box and a dust removal fan are respectively arranged at the bottom and top of the box body, and an air outlet duct is arranged at the top of the box body.

进一步的,为了使得能够对丹参药材进行压紧操作,并在压紧完成后对丹参药材进行切制,再将切制后的丹参药材落入第一提升输送机上送入下道工序,液压剪切机包括安装于终端集尘器一侧的输送机架,输送机架的顶端设置有输送带,输送带的一侧设置有驱动电机,输送机架的一侧设置有废料回收槽,输送带的顶端设置有信号检测器与限位室,限位室的顶端通过两组液压杆连接有压料器与切制器。Furthermore, in order to enable the Danshen medicinal material to be compacted and cut after compaction, and then the cut Danshen medicinal material falls into the first lifting conveyor and is sent to the next process, the hydraulic shearing machine includes a conveying frame installed on one side of the terminal dust collector, a conveyor belt is arranged at the top of the conveying frame, a driving motor is arranged on one side of the conveyor belt, a waste recovery trough is arranged on one side of the conveyor frame, a signal detector and a limit chamber are arranged at the top of the conveyor belt, and the top of the limit chamber is connected to a press and a cutter through two sets of hydraulic rods.

进一步的,为了使得能够便于将袋装丹参药材翻转至平台上,减少人工的搬运,解包平台包括安装于液压剪切机一侧的机架,机架的顶端设置有平台,机架的顶端设置有升降气缸,升降气缸的一端与翻转平台连接。Furthermore, in order to facilitate the flipping of bagged Salvia miltiorrhiza medicinal materials onto the platform and reduce manual handling, the unpacking platform includes a frame installed on one side of the hydraulic shearing machine, a platform is provided on the top of the frame, a lifting cylinder is provided on the top of the frame, and one end of the lifting cylinder is connected to the flipping platform.

进一步的,为了使得能够对丹参药材进行清洗,并在清洗完成后进行脱水滚筒内进行脱水,滚筒洗脱一体机包括安装于第一提升输送机一侧的放置架,放置架的一侧通过传动机构设置有清洗滚筒,清洗滚筒的一侧设置有脱水滚筒,清洗滚筒的另一侧连接有喷淋器,放置架的底端设置有水箱。Furthermore, in order to be able to clean the Salvia miltiorrhiza medicinal materials and dehydrate them in a dehydration drum after cleaning, the drum washing and dehydrating machine includes a placement rack installed on one side of the first lifting conveyor, one side of the placement rack is provided with a cleaning drum through a transmission mechanism, one side of the cleaning drum is provided with a dehydration drum, the other side of the cleaning drum is connected to a sprayer, and a water tank is provided at the bottom end of the placement rack.

进一步的,为了使得通过挑选传输带带动丹参药材进行移动,保证在移动过程中,人工将丹参药材里的杂质进行挑拣,挑拣出的杂质放入挑选传输带两侧面的不及格品收集槽内,合格的丹参药材送入第二提升输送上,人工挑选机包括安装于终端集尘器底端的挑选机架,挑选机架的顶端设置有挑选传输带,挑选传输带的中部设置有不及格品收集槽,挑选传输带的一端设置有出料口,挑选传输带的一侧设置有驱动器。Furthermore, in order to enable the Salvia miltiorrhiza medicinal materials to be moved by the selecting conveyor belt and ensure that the impurities in the Salvia miltiorrhiza medicinal materials are manually picked out during the movement, the picked out impurities are placed in the unqualified product collection grooves on both sides of the selecting conveyor belt, and the qualified Salvia miltiorrhiza medicinal materials are sent to the second lifting conveyor, the manual selecting machine includes a selecting frame installed at the bottom of the terminal dust collector, a selecting conveyor belt is arranged on the top of the selecting frame, a unqualified product collection groove is arranged in the middle of the selecting conveyor belt, a discharge port is arranged at one end of the selecting conveyor belt, and a driver is arranged on one side of the selecting conveyor belt.

进一步的,为了使得能够利用定刀与动刀对于丹参药材进行破碎,并在筛板的辅助下将破碎后符合要求的丹参药材通过筛板落入下方的出料斗内,未达到要求的丹参药材则由定刀与动刀进行下一次的破碎,直至达到出料要求后出料,破切机包括安装于第二提升输送机一侧的安装架,安装架的顶端设置固定箱,固定箱的一侧设置有电机,电机的输出轴通过皮带设置有动刀,动刀的一侧连接有定刀,安装架的底部设置有筛板,筛板的底端设置有出料斗。Furthermore, in order to enable the use of fixed blades and movable blades to crush the Salvia miltiorrhiza medicinal materials, and with the assistance of the screen plate, the Salvia miltiorrhiza medicinal materials that meet the requirements after crushing will fall into the discharge hopper below through the screen plate, and the Salvia miltiorrhiza medicinal materials that do not meet the requirements will be crushed for the next time by the fixed blade and movable blade until the discharge requirements are met, the cutting machine includes a mounting frame installed on one side of the second lifting conveyor, a fixed box is arranged at the top of the mounting frame, a motor is arranged on one side of the fixed box, a movable blade is arranged on the output shaft of the motor through a belt, one side of the movable blade is connected to the fixed blade, a screen plate is arranged at the bottom of the mounting frame, and a discharge hopper is arranged at the bottom end of the screen plate.

本实用新型的有益效果为:The beneficial effects of the utility model are:

本实用新型提出一种丹参药材联动生产线,包含依次设置的脉冲除尘组件、解包平台、液压剪切机、第一提升输送机、滚筒洗脱一体机、人工挑选机、第二提升输送机、破切机、第三提升输送机、均匀布料器及带式干燥机,实现了无需切制的丹参药材前处理各工序的连线加工,以及自动控制、自动生产,降低了人工成本,提高了生产率。The utility model proposes a linkage production line for salvia miltiorrhiza medicinal materials, which comprises a pulse dust removal component, an unpacking platform, a hydraulic shearing machine, a first lifting conveyor, a drum washing and de-stripping integrated machine, a manual sorting machine, a second lifting conveyor, a cutting machine, a third lifting conveyor, a uniform distributor and a belt dryer which are arranged in sequence, thereby realizing the online processing of various pre-treatment processes of salvia miltiorrhiza medicinal materials that do not require cutting, as well as automatic control and automatic production, thereby reducing labor costs and improving productivity.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1是根据本实用新型实施例的丹参药材联动线的示意图;FIG1 is a schematic diagram of a Salvia miltiorrhiza medicinal material linkage line according to an embodiment of the utility model;

图2是根据本实用新型实施例的丹参药材联动线中脉冲除尘组件的示意图;FIG2 is a schematic diagram of a pulse dust removal assembly in a Danshen medicinal material linkage production line according to an embodiment of the present utility model;

图3是根据本实用新型实施例的丹参药材联动线中液压剪切机的示意图;3 is a schematic diagram of a hydraulic shearing machine in a Danshen medicinal material linkage production line according to an embodiment of the present utility model;

图4是根据本实用新型实施例的丹参药材联动线的局部示意图之一;FIG4 is a partial schematic diagram of a Salvia miltiorrhiza medicinal material linkage line according to an embodiment of the present utility model;

图5是根据本实用新型实施例的丹参药材联动线中解包平台的示意图;5 is a schematic diagram of an unpacking platform in a Salvia miltiorrhiza medicinal material linkage line according to an embodiment of the present utility model;

图6是根据本实用新型实施例的丹参药材联动线中滚筒洗脱一体机的示意图;6 is a schematic diagram of a drum washing and drying machine in a Danshen medicinal material linkage production line according to an embodiment of the present utility model;

图7是根据本实用新型实施例的丹参药材联动线中人工挑选机的示意图;7 is a schematic diagram of a manual sorting machine in a Salvia miltiorrhiza medicinal material linkage line according to an embodiment of the present utility model;

图8是根据本实用新型实施例的丹参药材联动线中破切机的示意图;FIG8 is a schematic diagram of a cutting machine in a Danshen medicinal material linkage production line according to an embodiment of the present utility model;

图9是根据本实用新型实施例的丹参药材联动线的局部示意图之二;FIG9 is a second partial schematic diagram of the Danshen medicinal material linkage line according to an embodiment of the present utility model;

图10是根据本实用新型实施例的丹参药材联动线中破切机的侧视图;10 is a side view of a cutting machine in a Danshen medicinal material linkage line according to an embodiment of the present utility model;

图11是根据本实用新型实施例的丹参药材联动线中破切机的剖面俯视图。11 is a cross-sectional top view of a cutting machine in a Salvia miltiorrhiza medicinal material linkage production line according to an embodiment of the present utility model.

图中:In the figure:

1、脉冲除尘组件;101、箱体;102、控制柜;103、收集箱;104、除尘风机;105、出风管道;2、除尘管道;3、终端集尘器;4、液压剪切机;401、输送机架;402、输送带;403、驱动电机;404、废料回收槽;405、信号检测器;406、限位室;407、液压杆;408、压料器;409、切制器;5、解包平台;501、机架;502、平台;503、升降气缸;504、翻转平台;6、第一提升输送机;7、滚筒洗脱一体机;701、放置架;702、传动机构;703、清洗滚筒;704、脱水滚筒;705、喷淋器;706、水箱;8、人工挑选机;801、挑选机架;802、挑选传输带;803、不及格品收集槽;804、出料口;805、驱动器;9、第二提升输送机;10、破切机;1001、安装架;1002、固定箱;1003、电机;1004、动刀;1005、定刀;1006、筛板;1007、出料斗;1008、皮带;11、第三提升输送机;12、均匀布料器;13、带式干燥机。1. Pulse dust removal assembly; 101. Box; 102. Control cabinet; 103. Collection box; 104. Dust removal fan; 105. Air outlet duct; 2. Dust removal duct; 3. Terminal dust collector; 4. Hydraulic shearing machine; 401. Conveyor rack; 402. Conveyor belt; 403. Drive motor; 404. Waste recovery trough; 405. Signal detector; 406. Limiting chamber; 407. Hydraulic rod; 408. Presser; 409. Cutter; 5. Unpacking platform; 501. Rack; 502. Platform; 503. Lifting cylinder; 504. Turning platform; 6. First lifting conveyor; 7. Drum washing and drying machine; 701. Placement rack; 702, transmission mechanism; 703, cleaning drum; 704, dehydration drum; 705, sprayer; 706, water tank; 8, manual sorting machine; 801, sorting rack; 802, sorting conveyor belt; 803, unqualified product collection trough; 804, discharge port; 805, driver; 9, second lifting conveyor; 10, cutting machine; 1001, mounting rack; 1002, fixed box; 1003, motor; 1004, moving knife; 1005, fixed knife; 1006, sieve plate; 1007, discharge hopper; 1008, belt; 11, third lifting conveyor; 12, uniform distributor; 13, belt dryer.

具体实施方式DETAILED DESCRIPTION

为进一步说明各实施例,本实用新型提供有附图,这些附图为本实用新型揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理,配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本实用新型的优点,图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

根据本实用新型的实施例,提供了丹参药材联动线。According to an embodiment of the utility model, a Salvia miltiorrhiza medicinal material linkage line is provided.

现结合附图和具体实施方式对本实用新型进一步说明,如图1-图11所示,根据本实用新型实施例的丹参药材联动线,包括脉冲除尘组件1,脉冲除尘组件1的一侧通过除尘管道2连接有两组终端集尘器3,其中一组终端集尘器3的一侧设置有液压剪切机4,液压剪切机4的一侧设置有解包平台5,终端集尘器3的另一侧设置第一提升输送机6,第一提升输送机6的一侧设置有滚筒洗脱一体机7;另一组终端集尘器3的底端设置有人工挑选机8,人工挑选机8的两侧分别与滚筒洗脱一体机7和第二提升输送机9连接,第二提升输送机9的一侧连接有破切机10,破切机10的一侧连接有第三提升输送机11,第三提升输送机11的一侧设置有均匀布料器12,均匀布料器12的一侧设置有带式干燥机13。The utility model is now further described in conjunction with the accompanying drawings and specific embodiments. As shown in Figures 1 to 11, the Salvia miltiorrhiza medicinal material linkage production line according to the embodiment of the utility model includes a pulse dust removal component 1, one side of the pulse dust removal component 1 is connected to two groups of terminal dust collectors 3 through a dust removal pipe 2, one side of one group of terminal dust collectors 3 is provided with a hydraulic shearing machine 4, one side of the hydraulic shearing machine 4 is provided with an unpacking platform 5, the other side of the terminal dust collector 3 is provided with a first lifting conveyor 6, and one side of the first lifting conveyor 6 is provided with a drum washing and drying machine 7; the bottom end of the other group of terminal dust collectors 3 is provided with a manual sorting machine 8, and the two sides of the manual sorting machine 8 are respectively connected to the drum washing and drying machine 7 and the second lifting conveyor 9, one side of the second lifting conveyor 9 is connected to a splitting machine 10, one side of the splitting machine 10 is connected to a third lifting conveyor 11, one side of the third lifting conveyor 11 is provided with a uniform distributor 12, and one side of the uniform distributor 12 is provided with a belt dryer 13.

需要解释说明的是,第一提升输送机6、第二提升输送机9、第三提升输送机11、均匀布料器12及带式干燥机13的结构与驱动方式均属于现有技术,故再次不做过多赘述,且本实用新型在使用时通过控制系统驱动整体联动线的正常运行,控制系统包含PLC控制器和若干个传感器,传感器包含速度传感器、温度传感器、湿度传感器等,速度传感器设置在每道工序的进料口处,用于控制各道工序向下一道工序输送丹参药材的速度。当后一道工序的丹参药材尚未处理完,后一道工序的速度传感器发出信号给前一道工序的速度传感器,前一道工序在接到信号后暂停输送丹参药材,因而实现了互为反馈的速度控制方式,以确保整个生产线运行的稳定性。It should be explained that the structures and driving methods of the first lifting conveyor 6, the second lifting conveyor 9, the third lifting conveyor 11, the uniform distributor 12 and the belt dryer 13 all belong to the prior art, so no further elaboration is made again. When the utility model is in use, the control system drives the normal operation of the overall linkage line. The control system includes a PLC controller and a number of sensors. The sensors include speed sensors, temperature sensors, humidity sensors, etc. The speed sensor is arranged at the feed port of each process to control the speed of each process to convey the salvia miltiorrhiza medicinal materials to the next process. When the salvia miltiorrhiza medicinal materials of the next process have not been processed, the speed sensor of the next process sends a signal to the speed sensor of the previous process. After receiving the signal, the previous process suspends the conveyance of the salvia miltiorrhiza medicinal materials, thereby realizing a speed control method of mutual feedback to ensure the stability of the operation of the entire production line.

在一个实施例中,对于上述脉冲除尘组件1来说,脉冲除尘组件1包括箱体101,箱体101的一侧设置有控制柜102,箱体101的内部底端与顶端分别设置有收集箱103与除尘风机104,箱体101的顶端设置有出风管道105,除尘管道2与箱体101连接,将后续操作过程中产生的粉尘通过除尘风机104吸箱体101内,经过除尘过滤将粉尘纳入收集箱103中,过滤后的干净空气由出风管道105排出。In one embodiment, for the above-mentioned pulse dust removal component 1, the pulse dust removal component 1 includes a box body 101, a control cabinet 102 is arranged on one side of the box body 101, a collecting box 103 and a dust removal fan 104 are respectively arranged at the bottom and top of the interior of the box body 101, an air outlet duct 105 is arranged at the top of the box body 101, and the dust removal duct 2 is connected to the box body 101. The dust generated during the subsequent operation is sucked into the box body 101 through the dust removal fan 104, and the dust is taken into the collecting box 103 after dust removal and filtration, and the filtered clean air is discharged from the air outlet duct 105.

具体的,除尘风机104、收集箱103分别设置在箱体101的上方和下方,控制柜102安装在箱体101上,终端集尘器3设置在解包平台5、液压剪切机4、破切机10及人工挑选机8的上方。Specifically, the dust removal fan 104 and the collection box 103 are respectively arranged above and below the box body 101, the control cabinet 102 is installed on the box body 101, and the terminal dust collector 3 is arranged above the unpacking platform 5, the hydraulic shearing machine 4, the cutting machine 10 and the manual sorting machine 8.

脉冲除尘组件1的工作原理如下:将除尘管道2、终端集尘器3与箱体101连接,在后续生产过程中液压剪切机4、人工挑选机8、破切机10所产生的粉尘,通过除尘风机104的风机,经除尘管道2、终端集尘器3将粉尘吸入箱体101内,经过除尘过滤将粉尘纳入收集箱103中,过滤后的干净空气由出风管道105排出。The working principle of the pulse dust removal component 1 is as follows: the dust removal pipe 2 and the terminal dust collector 3 are connected to the box 101. In the subsequent production process, the dust generated by the hydraulic shearing machine 4, the manual sorting machine 8, and the cutting machine 10 is sucked into the box 101 through the dust removal pipe 2 and the terminal dust collector 3 by the fan of the dust removal fan 104, and the dust is collected into the collection box 103 after dust removal and filtration. The filtered clean air is discharged from the outlet pipe 105.

在一个实施例中,对于上述液压剪切机4来说,液压剪切机4包括安装于终端集尘器3一侧的输送机架401,输送机架401的顶端设置有输送带402,输送带402的一侧设置有驱动电机403,输送机架401的一侧设置有废料回收槽404,输送带402的顶端设置有信号检测器405与限位室406,限位室406的顶端通过两组液压杆407连接有压料器408与切制器409,具体的,输送带402安装在输送机架401上驱动电机403通过同步带传动机构带动输送带402转动,压料器408与切制器409、信号检测器405设置在输送带402的上方,废料回收槽404设置输送带402的下方,从而使得能够对丹参药材进行压紧操作,并在压紧完成后对丹参药材进行切制,再将切制后的丹参药材落入第一提升输送机6上送入下道工序。In one embodiment, for the above-mentioned hydraulic shearing machine 4, the hydraulic shearing machine 4 includes a conveyor frame 401 installed on one side of the terminal dust collector 3, a conveyor belt 402 is arranged at the top of the conveyor frame 401, a driving motor 403 is arranged on one side of the conveyor belt 402, a waste recovery trough 404 is arranged on one side of the conveyor frame 401, a signal detector 405 and a limit chamber 406 are arranged at the top of the conveyor belt 402, and a press 408 and a cutting machine are connected to the top of the limit chamber 406 through two groups of hydraulic rods 407. Device 409, specifically, the conveyor belt 402 is installed on the conveyor frame 401, and the driving motor 403 drives the conveyor belt 402 to rotate through the synchronous belt transmission mechanism. The presser 408, the cutter 409, and the signal detector 405 are arranged above the conveyor belt 402, and the waste recovery trough 404 is arranged below the conveyor belt 402, so that the Salvia miltiorrhiza medicinal material can be compacted, and the Salvia miltiorrhiza medicinal material can be cut after the compaction is completed, and then the cut Salvia miltiorrhiza medicinal material falls into the first lifting conveyor 6 and is sent to the next process.

液压剪切机4的工作原理如下:在解包平台5的辅助下丹参药材通过输送带402送至限位室406处,信号检测器405给出信号,进而在液压杆407的驱动下带动压料器408向下移动将丹参药材压紧,在压紧完成后再次启动液压杆407驱动切制器409开始对丹参药材进行切制,并将切制后的丹参药材落入第一提升输送机6上送入下道工序。The working principle of the hydraulic shearing machine 4 is as follows: with the assistance of the unpacking platform 5, the Salvia miltiorrhiza medicinal material is sent to the limit chamber 406 through the conveyor belt 402, and the signal detector 405 gives a signal, and then the presser 408 is driven by the hydraulic rod 407 to move downward to press the Salvia miltiorrhiza medicinal material. After the pressing is completed, the hydraulic rod 407 is started again to drive the cutter 409 to start cutting the Salvia miltiorrhiza medicinal material, and the cut Salvia miltiorrhiza medicinal material falls onto the first lifting conveyor 6 and is sent to the next process.

在一个实施例中,对于上述解包平台5来说,解包平台5包括安装于液压剪切机4一侧的机架501,机架501的顶端设置有平台502,机架501的顶端设置有升降气缸503,升降气缸503的一端与翻转平台504连接,具体的,平台502安装在机架501上,翻转平台504通过铰链连接于机架501的一端,升降气缸503的一端通过铰链连接于机架501的底部,升降气缸503的另一端通过铰链连接于翻转平台504上,从而使得能够便于将袋装丹参药材翻转至平台502上,减少人工的搬运。In one embodiment, for the above-mentioned unpacking platform 5, the unpacking platform 5 includes a frame 501 installed on one side of the hydraulic shearing machine 4, a platform 502 is arranged at the top of the frame 501, a lifting cylinder 503 is arranged at the top of the frame 501, and one end of the lifting cylinder 503 is connected to the flipping platform 504. Specifically, the platform 502 is installed on the frame 501, and the flipping platform 504 is connected to one end of the frame 501 by a hinge, one end of the lifting cylinder 503 is connected to the bottom of the frame 501 by a hinge, and the other end of the lifting cylinder 503 is connected to the flipping platform 504 by a hinge, so that it is convenient to flip the bagged Salvia miltiorrhiza medicinal materials onto the platform 502, reducing manual handling.

解包平台5的工作原理如下:将袋装丹参药材放置在翻转平台504上,启动升降气缸503,进而使丹参药材翻转与平台502平齐,人工将丹参药材从袋中取出至平台502上,便于后续的操作。The working principle of the unpacking platform 5 is as follows: place the bagged Salvia miltiorrhiza medicinal materials on the turning platform 504, start the lifting cylinder 503, and then turn the Salvia miltiorrhiza medicinal materials to be flush with the platform 502, and manually take the Salvia miltiorrhiza medicinal materials out of the bag and put them on the platform 502 to facilitate subsequent operations.

在一个实施例中,对于上述滚筒洗脱一体机7来说,滚筒洗脱一体机7包括安装于第一提升输送机6一侧的放置架701,放置架701的一侧通过传动机构702设置有清洗滚筒703,清洗滚筒703的一侧设置有脱水滚筒704,清洗滚筒703的另一侧连接有喷淋器705,放置架701的底端设置有水箱706,从而使得能够对丹参药材进行清洗,并在清洗完成后进行脱水滚筒704内进行脱水。In one embodiment, for the above-mentioned drum washing and drying machine 7, the drum washing and drying machine 7 includes a placing rack 701 installed on one side of the first lifting conveyor 6, a cleaning drum 703 is provided on one side of the placing rack 701 through a transmission mechanism 702, a dehydration drum 704 is provided on one side of the cleaning drum 703, a sprayer 705 is connected to the other side of the cleaning drum 703, and a water tank 706 is provided at the bottom end of the placing rack 701, so that the Salvia miltiorrhiza medicinal material can be washed and dehydrated in the dehydration drum 704 after washing.

具体的,进料由传动机构702带动清洗滚筒703、脱水滚筒704转动,清洗滚筒703、脱水滚筒704为圆形滚筒,清洗滚筒703、脱水滚筒704上设置有若干圆孔,可使丹参药材在滚筒中翻滚清洗或脱水时将清洗水甩出并进入其下方的水箱706中,滚筒中设置有喷淋器705,通过水泵与水箱706连接,并通过水泵将水箱706中的水抽出对清洗滚筒703中的丹参药材进行清洗,清洗滚筒703后端设置有脱水滚筒704可通过离心力将丹参药材表面的水甩落。Specifically, the feeding is driven by the transmission mechanism 702 to rotate the cleaning drum 703 and the dehydrating drum 704. The cleaning drum 703 and the dehydrating drum 704 are circular drums. A plurality of circular holes are provided on the cleaning drum 703 and the dehydrating drum 704, so that the Salvia miltiorrhiza medicinal materials can be tumbled in the drum for cleaning or dehydration and the cleaning water can be thrown out and enter the water tank 706 below. A sprayer 705 is provided in the drum, which is connected to the water tank 706 through a water pump, and the water in the water tank 706 is pumped out by the water pump to clean the Salvia miltiorrhiza medicinal materials in the cleaning drum 703. A dehydrating drum 704 is provided at the rear end of the cleaning drum 703 to throw off the water on the surface of the Salvia miltiorrhiza medicinal materials through centrifugal force.

滚筒洗脱一体机7的工作原理如下:将切制后的丹参药材通过第一提升输送机6送入滚筒洗脱一体机7的清洗滚筒703中,经过喷淋器705对清洗滚筒703内的丹参药材进行清洗,清洗后的丹参药材进入脱水滚筒704内进行脱水,脱水后的丹参药材进入人工挑选机8上。The working principle of the drum washing and drying machine 7 is as follows: the cut Salvia miltiorrhiza medicinal materials are sent into the cleaning drum 703 of the drum washing and drying machine 7 through the first lifting conveyor 6, the Salvia miltiorrhiza medicinal materials in the cleaning drum 703 are cleaned by the sprayer 705, the cleaned Salvia miltiorrhiza medicinal materials enter the dehydration drum 704 for dehydration, and the dehydrated Salvia miltiorrhiza medicinal materials enter the manual picking machine 8.

在一个实施例中,对于上述人工挑选机8来说,人工挑选机8包括安装于终端集尘器3底端的挑选机架801,挑选机架801的顶端设置有挑选传输带802,挑选传输带802的中部设置有不及格品收集槽803,挑选传输带802的一端设置有出料口804,挑选传输带802的一侧设置有驱动器805,具体的,挑选传输带802被支撑于挑选机架801上,驱动器805驱动挑选传输带802转动,不及格品收集槽803设置在挑选传输带802的两侧面,从而使得通过挑选传输带802带动丹参药材进行移动,保证在移动过程中,人工将丹参药材里的杂质进行挑拣,挑拣出的杂质放入挑选传输带802两侧面的不及格品收集槽803内,合格的丹参药材送入第二提升输送机9上。In one embodiment, for the above-mentioned manual sorting machine 8, the manual sorting machine 8 includes a sorting frame 801 installed at the bottom end of the terminal dust collector 3, a sorting conveyor belt 802 is arranged at the top of the sorting frame 801, a substandard product collection slot 803 is arranged in the middle of the sorting conveyor belt 802, a discharge port 804 is arranged at one end of the sorting conveyor belt 802, and a driver 805 is arranged on one side of the sorting conveyor belt 802. Specifically, the sorting conveyor belt 802 is supported on the sorting frame 801, and the driver 805 drives the sorting conveyor belt 802 to rotate. The substandard product collection slots 803 are arranged on both sides of the sorting conveyor belt 802, so that the Salvia miltiorrhiza medicinal materials are moved by the sorting conveyor belt 802, ensuring that during the movement, the impurities in the Salvia miltiorrhiza medicinal materials are manually picked out, and the picked out impurities are placed in the substandard product collection slots 803 on both sides of the sorting conveyor belt 802, and the qualified Salvia miltiorrhiza medicinal materials are sent to the second lifting conveyor 9.

人工挑选机8的工作原理如下:通过驱动器805驱动挑选传输带802转动,在转动的过程中驱动挑选传输带802顶端的丹参药材进行移动在移动的过程中人工将丹参药材里的杂质进行挑拣,挑拣出的杂质放入挑选传输带802两侧面的不及格品收集槽803内,合格的丹参药材送入第二提升输送机9上。The working principle of the manual sorting machine 8 is as follows: the selecting conveyor belt 802 is driven to rotate by the driver 805, and the Salvia miltiorrhiza medicinal materials on the top of the selecting conveyor belt 802 are driven to move during the rotation. During the movement, the impurities in the Salvia miltiorrhiza medicinal materials are manually picked out, and the picked out impurities are placed in the unqualified product collection grooves 803 on both sides of the selecting conveyor belt 802, and the qualified Salvia miltiorrhiza medicinal materials are sent to the second lifting conveyor 9.

在一个实施例中,对于上述破切机10来说,破切机10包括安装于第二提升输送机一侧的安装架1001,安装架1001的顶端设置固定箱1002,固定箱1002的一侧设置有电机1003,电机1003的输出轴通过皮带1008设置有动刀1004,动刀1004的一侧连接有定刀1005,安装架1001的底部设置有筛板1006,筛板1006的底端设置有出料斗1007,从而使得能够利用定刀1005与动刀1004对于丹参药材进行破碎,并在筛板1006的辅助下将破碎后符合要求的丹参药材通过筛板1006落入下方的出料斗1007内,未达到要求的丹参药材则由定刀1005与动刀1004进行下一次的破碎,直至达到出料要求后出料。具体的,破切机10是通过电机1003带动皮带1008联动动刀1004进行转动,并与固定在固定箱1002两侧的定刀1005切面剪切对丹参药材进行破碎,定刀1005下方设置有筛板1006,且筛板1006上根据需求设置有圆孔。In one embodiment, for the above-mentioned slitting machine 10, the slitting machine 10 includes a mounting frame 1001 installed on one side of the second lifting conveyor, a fixed box 1002 is arranged at the top of the mounting frame 1001, a motor 1003 is arranged on one side of the fixed box 1002, and the output shaft of the motor 1003 is provided with a movable knife 1004 through a belt 1008, and one side of the movable knife 1004 is connected to a fixed knife 1005, and a sieve plate 1006 is arranged at the bottom of the mounting frame 1001, and a discharge hopper 1007 is arranged at the bottom of the sieve plate 1006, so that the fixed knife 1005 and the movable knife 1004 can be used to crush the Salvia miltiorrhiza medicinal material, and with the assistance of the sieve plate 1006, the Salvia miltiorrhiza medicinal material that meets the requirements after crushing will fall into the discharge hopper 1007 below through the sieve plate 1006, and the Salvia miltiorrhiza medicinal material that does not meet the requirements will be crushed by the fixed knife 1005 and the movable knife 1004 for the next time until the discharge requirements are met. Specifically, the cutting machine 10 drives the belt 1008 to rotate in conjunction with the moving knife 1004 through the motor 1003, and cuts the Salvia miltiorrhiza medicinal material by shearing with the fixed knife 1005 fixed on both sides of the fixed box 1002. A sieve plate 1006 is arranged under the fixed knife 1005, and circular holes are arranged on the sieve plate 1006 according to needs.

破切机10的工作原理如下:第二提升输送机9将挑拣后的丹参药材送入破切机10中在电机1003的作用下带动皮带1008联动定刀1005与动刀1004进行转动对丹参药材实施破碎操作,在破碎后符合要求的丹参药材通过筛板1006落入下方的出料斗1007内,未达到要求的丹参药材则由定刀1005与动刀1004进行下一次的破碎,直至达到出料要求后出料,破碎好的丹参药材进入第三提升输送机11中。The working principle of the cutting machine 10 is as follows: the second lifting conveyor 9 sends the picked Salvia miltiorrhiza medicinal materials into the cutting machine 10, and under the action of the motor 1003, it drives the belt 1008 to rotate in conjunction with the fixed knife 1005 and the movable knife 1004 to crush the Salvia miltiorrhiza medicinal materials. After crushing, the Salvia miltiorrhiza medicinal materials that meet the requirements fall into the discharge hopper 1007 below through the sieve plate 1006, and the Salvia miltiorrhiza medicinal materials that do not meet the requirements are crushed again by the fixed knife 1005 and the movable knife 1004 until the discharge requirements are met. The crushed Salvia miltiorrhiza medicinal materials enter the third lifting conveyor 11.

为了方便理解本实用新型的上述技术方案,以下就本实用新型在实际过程中的工作原理或者操作方式进行详细说明。In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

在实际应用时,将选取的丹参药材置入解包平台5的顶端,在液压剪切机4、滚筒洗脱一体机7、人工挑选机8、破切机10、均匀布料器12及带式干燥机13的作用下对其进行除尘、解包、筛选、挑拣、清洗、风淋、理料、切制、布料、干燥加工,自动控制,极大地降低了劳动力成本,提供了生产效率。In actual application, the selected Salvia miltiorrhiza medicinal materials are placed on the top of the unpacking platform 5, and are subjected to dust removal, unpacking, screening, picking, cleaning, air showering, material sorting, cutting, spreading, and drying processing under the action of the hydraulic shearing machine 4, the drum washing and drying machine 7, the manual sorting machine 8, the cutting machine 10, the uniform distributor 12, and the belt dryer 13. Automatic control greatly reduces labor costs and improves production efficiency.

综上所述,借助于本实用新型的上述技术方案,本实用新型提出一种丹参药材联动生产线,包含依次设置的脉冲除尘组件1、解包平台5、液压剪切机4、第一提升输送机6、滚筒洗脱一体机7、人工挑选机8、第二提升输送机9、破切机10、第三提升输送机11、均匀布料器12及带式干燥机13,实现了无需切制的各类中药材前处理各工序的连线加工,以及自动控制、自动生产,降低了人工成本,提高了生产率。To sum up, with the help of the above-mentioned technical scheme of the utility model, the utility model proposes a Salvia miltiorrhiza medicinal material linkage production line, which includes a pulse dust removal component 1, an unpacking platform 5, a hydraulic shearing machine 4, a first lifting conveyor 6, a drum washing and drying machine 7, a manual sorting machine 8, a second lifting conveyor 9, a cutting machine 10, a third lifting conveyor 11, a uniform distributor 12 and a belt dryer 13 which are arranged in sequence, thereby realizing the online processing of various pre-treatment processes of various Chinese medicinal materials that do not require cutting, as well as automatic control and automatic production, reducing labor costs and improving productivity.

在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. The red sage root medicinal material linkage line is characterized by comprising a pulse dust removal assembly (1), wherein one side of the pulse dust removal assembly (1) is connected with two groups of terminal dust collectors (3) through a dust removal pipeline (2), one side of one group of the terminal dust collectors (3) is provided with a hydraulic shearing machine (4), one side of the hydraulic shearing machine (4) is provided with a unpacking platform (5), the other side of the terminal dust collectors (3) is provided with a first lifting conveyor (6), and one side of the first lifting conveyor (6) is provided with a roller eluting integrated machine (7);
The other group of the terminal dust collectors (3) are provided with a manual selector (8), two sides of the manual selector (8) are respectively connected with the roller elution integrated machine (7) and the second lifting conveyor (9), one side of the second lifting conveyor (9) is connected with a breaking machine (10), one side of the breaking machine (10) is connected with a third lifting conveyor (11), one side of the third lifting conveyor (11) is provided with a uniform distributor (12), and one side of the uniform distributor (12) is provided with a belt dryer (13);
The utility model provides a broken cutting machine (10) including install in mounting bracket (1001) of second promotion conveyer (9) one side, the top of mounting bracket (1001) sets up fixed case (1002), one side of fixed case (1002) is provided with motor (1003), the output shaft of motor (1003) is provided with through belt (1008) and moves sword (1004), one side of moving sword (1004) is connected with stationary knife (1005), the bottom of mounting bracket (1001) is provided with sieve (1006), the bottom of sieve (1006) is provided with out hopper (1007).
2. The danshen medicinal material linkage line according to claim 1, characterized in that the pulse dust removal assembly (1) comprises a box body (101), a control cabinet (102) is arranged on one side of the box body (101), a collecting box (103) and a dust removal fan (104) are respectively arranged at the bottom end and the top end of the interior of the box body (101), and an air outlet pipeline (105) is arranged at the top end of the box body (101).
3. The red sage root medicine linkage line according to claim 1, wherein the hydraulic shearing machine (4) comprises a conveying frame (401) installed on one side of the terminal dust collector (3), a conveying belt (402) is arranged at the top end of the conveying frame (401), a driving motor (403) is arranged on one side of the conveying belt (402), a waste recycling groove (404) is arranged on one side of the conveying frame (401), a signal detector (405) and a limiting chamber (406) are arranged at the top end of the conveying belt (402), and a pressing device (408) and a cutting device (409) are connected to the top end of the limiting chamber (406) through two groups of hydraulic rods (407).
4. The danshen medicinal material linkage line according to claim 1, characterized in that the unpacking platform (5) comprises a frame (501) arranged on one side of the hydraulic shearing machine (4), a platform (502) is arranged at the top end of the frame (501), a lifting cylinder (503) is arranged at the top end of the frame (501), and one end of the lifting cylinder (503) is connected with a turnover platform (504).
5. The red sage root medicine linkage line according to claim 1, wherein the drum eluting integrated machine (7) comprises a placing frame (701) installed at one side of the first lifting conveyor (6), one side of the placing frame (701) is provided with a cleaning drum (703) through a transmission mechanism (702), one side of the cleaning drum (703) is provided with a dewatering drum (704), the other side of the cleaning drum (703) is connected with a sprayer (705), and a water tank (706) is arranged at the bottom end of the placing frame (701).
6. The red sage root medicine linkage line according to claim 1, wherein the manual picking machine (8) comprises a picking rack (801) installed at the bottom end of the terminal dust collector (3), a picking conveying belt (802) is arranged at the top end of the picking rack (801), a bad product collecting groove (803) is arranged in the middle of the picking conveying belt (802), a discharge hole (804) is formed in one end of the picking conveying belt (802), and a driver (805) is arranged on one side of the picking conveying belt (802).
CN202420314641.3U 2024-02-20 2024-02-20 Danshen medicinal material linkage production line Active CN221875282U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202420314641.3U CN221875282U (en) 2024-02-20 2024-02-20 Danshen medicinal material linkage production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202420314641.3U CN221875282U (en) 2024-02-20 2024-02-20 Danshen medicinal material linkage production line

Publications (1)

Publication Number Publication Date
CN221875282U true CN221875282U (en) 2024-10-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202420314641.3U Active CN221875282U (en) 2024-02-20 2024-02-20 Danshen medicinal material linkage production line

Country Status (1)

Country Link
CN (1) CN221875282U (en)

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