CN221874553U - Air-aspiration type dust-removing tea industry packaging machine - Google Patents
Air-aspiration type dust-removing tea industry packaging machine Download PDFInfo
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- CN221874553U CN221874553U CN202420643089.2U CN202420643089U CN221874553U CN 221874553 U CN221874553 U CN 221874553U CN 202420643089 U CN202420643089 U CN 202420643089U CN 221874553 U CN221874553 U CN 221874553U
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- 241001122767 Theaceae Species 0.000 title claims abstract description 42
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 15
- 239000000428 dust Substances 0.000 claims abstract description 56
- 239000002699 waste material Substances 0.000 claims abstract description 40
- 238000004140 cleaning Methods 0.000 claims abstract description 37
- 238000007599 discharging Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000012535 impurity Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及气吸式除尘茶业封装机技术领域,尤其涉及一种气吸式除尘茶业封装机。The utility model relates to the technical field of air suction type dust removal tea packaging machine, in particular to an air suction type dust removal tea packaging machine.
背景技术Background Art
吸气式除尘茶业封装机是一种能够对茶叶进行除尘,然后对茶叶进行封装加工的设备,多应用于茶叶加工厂中,能够对大批量的茶叶进行加工生产,但是现有技术仍存在以下缺陷:The suction type dust removal tea packaging machine is a device that can remove dust from tea leaves and then package and process the tea leaves. It is mostly used in tea processing factories and can process and produce large quantities of tea leaves. However, the existing technology still has the following defects:
一、现有封装机在进行加工使用的时候,其中通过静电除尘来对茶叶上的茶尘进行吸附清理,而静电除尘辊在工作一段时间后,其上就会堆积较多的废料,清理不及时会使得杂质落于传送带上与茶叶混合,从而影响后续封装茶叶的品质。1. When the existing packaging machine is used for processing, the tea dust on the tea leaves is adsorbed and cleaned by electrostatic dust removal. After the electrostatic dust removal roller has been working for a period of time, a lot of waste will accumulate on it. If it is not cleaned in time, the impurities will fall on the conveyor belt and mix with the tea leaves, thereby affecting the quality of the subsequent packaged tea leaves.
二、在输送茶叶的过程中,输送茶叶的传送带会吸附大量茶尘,传送带上附着的大量茶尘会影响后续封装茶叶的品质。2. During the process of transporting tea leaves, the conveyor belt that transports the tea leaves will absorb a large amount of tea dust. The large amount of tea dust attached to the conveyor belt will affect the quality of the subsequent packaged tea leaves.
为此,提出一种气吸式除尘茶业封装机。Therefore, an air suction type dust removal tea packaging machine is proposed.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种气吸式除尘茶业封装机,具备能够及时将吸附的杂质清理以及对传送带上附着茶尘进行及时清理的优点,解决了现有技术提出的问题。In view of the deficiencies in the prior art, the utility model provides an air suction dust removal tea packaging machine, which has the advantages of being able to promptly clean up adsorbed impurities and tea dust attached to the conveyor belt, thereby solving the problems raised by the prior art.
本实用新型提供如下技术方案:一种气吸式除尘茶业封装机,包括支撑架以及活动安装于支撑架内部的传送带,所述支撑架位于传送带进料端安装有清理组件,所述支撑架顶部固定连接有支撑板,所述支撑板侧壁固定安装有一阶电机,两块所述支撑板内壁等距活动连接有转动柱,所述转动柱之间设置有一阶皮带进行联动,对应所述转动柱之间固定安装有静电除尘辊,所述静电除尘辊的右侧均设有废料箱,所述废料箱两端贯通连接有下料盒,所述下料盒底端贯通连接有吸料盒,所述吸料盒的底部固定安装有吸尘器,所述支撑板侧壁固定安装有二阶电机,两块所述支撑板之间等距活动连接有螺纹杆,所述螺纹杆之间设置有二阶皮带进行联动,所述螺纹杆上螺纹套接有清扫刷,所述传送带两侧设置有底部固定连接于支撑架的限位板,所述限位板侧壁固定安装有对传送带进行驱动的驱动电机,所述传送带进料端的转轴固定连接有主动齿轮。The utility model provides the following technical solutions: an air suction dust removal tea packaging machine, comprising a support frame and a conveyor belt movably installed inside the support frame, the support frame is provided with a cleaning assembly at the feeding end of the conveyor belt, the top of the support frame is fixedly connected with a support plate, the side wall of the support plate is fixedly installed with a first-order motor, the inner walls of the two support plates are equidistantly connected with rotating columns, a first-order belt is arranged between the rotating columns for linkage, an electrostatic dust removal roller is fixedly installed between the corresponding rotating columns, a waste box is arranged on the right side of the electrostatic dust removal roller, and two waste boxes are arranged on the left and right sides of the waste box. A material discharge box is through-connected at the end, a material suction box is through-connected at the bottom end of the material discharge box, a vacuum cleaner is fixedly installed at the bottom of the material suction box, a second-order motor is fixedly installed on the side wall of the support plate, threaded rods are equidistantly and movably connected between the two support plates, a second-order belt is arranged between the threaded rods for linkage, a cleaning brush is threadedly sleeved on the threaded rods, limit plates fixedly connected to the support frame at the bottom are arranged on both sides of the conveyor belt, a driving motor for driving the conveyor belt is fixedly installed on the side wall of the limit plate, and a driving gear is fixedly connected to the rotating shaft at the feeding end of the conveyor belt.
优选的,所述清理组件包括固定连接于支撑架侧壁的固定杆,两个所述固定杆之间活动套接有旋转轴,所述旋转轴的一端固定连接有转柄,所述旋转轴两端固定连接有连接杆,所述连接杆端部侧壁之间活动连接有连接轴,所述连接轴的一端活动贯穿连接杆且固定连接有从动齿轮,所述连接轴上固定安装有清扫辊。Preferably, the cleaning assembly includes a fixed rod fixedly connected to the side wall of the support frame, a rotating shaft movably sleeved between the two fixed rods, one end of the rotating shaft is fixedly connected to a turning handle, both ends of the rotating shaft are fixedly connected to connecting rods, a connecting shaft movably connected between the side walls of the end portions of the connecting rod, one end of the connecting shaft movably passes through the connecting rod and is fixedly connected to a driven gear, and a cleaning roller is fixedly mounted on the connecting shaft.
优选的,所述连接杆处于竖直状态时从动齿轮的外沿与主动齿轮之间相互啮合,所述连接杆在转动时从动齿轮与固定杆之间不接触。Preferably, when the connecting rod is in a vertical state, the outer edge of the driven gear is meshed with the driving gear, and when the connecting rod is rotating, the driven gear is not in contact with the fixed rod.
优选的,所述一阶电机的输出端固定连接于靠近主动齿轮处的转动柱,所述二阶电机的输出轴固定连接于靠近一阶电机处的螺纹杆,所述螺纹杆的数量和废料箱的数量相等,所述螺纹杆和清扫刷均位于废料箱内。Preferably, the output end of the first-order motor is fixedly connected to a rotating column near the driving gear, and the output shaft of the second-order motor is fixedly connected to a threaded rod near the first-order motor. The number of the threaded rods is equal to the number of waste bins, and the threaded rods and the cleaning brush are both located in the waste bin.
优选的,所述废料箱靠近静电除尘辊的一侧开有进料口,所述进料口底端外边沿与静电除尘辊之间相互接触。Preferably, a feed port is provided on one side of the waste box close to the electrostatic dust removal roller, and an outer edge of the bottom end of the feed port is in contact with the electrostatic dust removal roller.
与现有技术相比,本实用新型具备以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、通过螺纹杆、清扫刷和二阶电机之间的配合,能够在二阶电机运转时,清扫刷能够在废料箱内进行左右移动,从而将废料箱内的杂质进行及时处理至吸料盒内,且通过吸尘器将吸料盒内的废料进行清理收集处理,避免了吸附处理的杂质落于传送带与茶叶混合,同时主动齿轮和从动齿轮之间的啮合转动,实现了传送带与清扫辊之间的转动方向相反,从而使得清扫辊能够对传送带上的茶尘进行完美处理,保证了后续封装茶叶的干净品质。1. Through the cooperation between the threaded rod, the cleaning brush and the second-stage motor, when the second-stage motor is running, the cleaning brush can move left and right in the waste box, so that the impurities in the waste box can be promptly processed into the suction box, and the waste in the suction box can be cleaned and collected by the vacuum cleaner, avoiding the adsorbed impurities falling on the conveyor belt and mixing with the tea leaves. At the same time, the meshing rotation between the driving gear and the driven gear realizes the opposite rotation direction between the conveyor belt and the cleaning roller, so that the cleaning roller can perfectly process the tea dust on the conveyor belt, ensuring the clean quality of the subsequent packaged tea leaves.
2、通过设置的清理组件,在上方的清扫辊附着有大量茶尘时,通过停止驱动电机且转动转柄将下方的清扫辊转至与传送带表面接触后,可马上运转驱动电机进行茶叶除尘,能够及时对清扫辊替换同时,且不会影响茶叶除尘的工作效率。2. Through the cleaning component, when a large amount of tea dust is attached to the upper cleaning roller, the driving motor can be stopped and the handle can be turned to turn the lower cleaning roller to contact the surface of the conveyor belt. The driving motor can be operated immediately to remove the tea dust. The cleaning roller can be replaced in time without affecting the working efficiency of tea dust removal.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型主视图;Figure 1 is a front view of the utility model;
图2为本实用新型后视图;Figure 2 is a rear view of the utility model;
图3为本实用新型部分结构示意图;Figure 3 is a partial structural schematic diagram of the utility model;
图4为本实用新型废料箱结构示意图;Figure 4 is a schematic diagram of the structure of the waste box of the utility model;
图5为本实用新型废料箱内部结构示意图;Figure 5 is a schematic diagram of the internal structure of the waste box of the utility model;
图6为本实用新型清理组件结构示意图。FIG. 6 is a schematic diagram of the structure of the cleaning component of the present invention.
图中:1、支撑架;2、传送带;3、清理组件;301、固定杆;302、旋转轴;303、转柄;304、连接杆;305、连接轴;306、从动齿轮;307、清扫辊;4、支撑板;5、一阶电机;6、转动柱;7、一阶皮带;8、静电除尘辊;9、废料箱;10、下料盒;11、吸料盒;12、吸尘器;13、二阶电机;14、螺纹杆;15、二阶皮带;16、清扫刷;17、限位板;18、驱动电机;19、主动齿轮。In the figure: 1. support frame; 2. conveyor belt; 3. cleaning component; 301. fixed rod; 302. rotating shaft; 303. rotating handle; 304. connecting rod; 305. connecting shaft; 306. driven gear; 307. cleaning roller; 4. support plate; 5. first-order motor; 6. rotating column; 7. first-order belt; 8. electrostatic dust removal roller; 9. waste box; 10. unloading box; 11. suction box; 12. vacuum cleaner; 13. second-order motor; 14. threaded rod; 15. second-order belt; 16. cleaning brush; 17. limit plate; 18. driving motor; 19. driving gear.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-图6,一种气吸式除尘茶业封装机,包括支撑架1以及活动安装于支撑架1内部的传送带2,支撑架1位于传送带2进料端安装有清理组件3,支撑架1顶部固定连接有支撑板4,支撑板4侧壁固定安装有一阶电机5,两块支撑板4内壁等距活动连接有转动柱6,转动柱6之间设置有一阶皮带7进行联动,对应转动柱6之间固定安装有静电除尘辊8,静电除尘辊8的右侧均设有废料箱9,废料箱9两端贯通连接有下料盒10,下料盒10底端贯通连接有吸料盒11,吸料盒11的底部固定安装有吸尘器12,通过吸尘器12的设置确保在废料箱9内的废料落入吸料盒11内时,吸尘器12能够将吸料盒11的废料进行清理收集处理,支撑板4侧壁固定安装有二阶电机13,两块支撑板4之间等距活动连接有螺纹杆14,螺纹杆14之间设置有二阶皮带15进行联动,螺纹杆14上螺纹套接有清扫刷16,清扫刷16和螺纹杆14之间的配合,能够实现将废料盒内的及时清理至吸料盒11内,传送带2两侧设置有底部固定连接于支撑架1的限位板17,限位板17侧壁固定安装有对传送带2进行驱动的驱动电机18,传送带2进料端的转轴固定连接有主动齿轮19,其中通过一阶皮带7的设置实现了多个静电除尘辊8同时进行静电除尘工作,确保了对茶叶进行静电除尘的质量。Please refer to Figures 1 to 6, an air suction dust removal tea packaging machine includes a support frame 1 and a conveyor belt 2 movably installed inside the support frame 1, the support frame 1 is provided with a cleaning component 3 at the feeding end of the conveyor belt 2, the top of the support frame 1 is fixedly connected to a support plate 4, the side wall of the support plate 4 is fixedly installed with a first-order motor 5, the inner walls of the two support plates 4 are equidistantly connected with rotating columns 6, a first-order belt 7 is arranged between the rotating columns 6 for linkage, and an electrostatic dust removal roller 8 is fixedly installed between the corresponding rotating columns 6, and a waste box 9 is arranged on the right side of the electrostatic dust removal roller 8, and both ends of the waste box 9 are connected with a discharge box 10, and the bottom of the discharge box 10 is connected with a suction box 11, and a dust collector 12 is fixedly installed at the bottom of the suction box 11. The setting of the dust collector 12 ensures that when the waste in the waste box 9 falls into the suction box 11, the dust collector 12 can clean and collect the waste in the suction box 11, a second-order motor 13 is fixedly installed on the side wall of the support plate 4, a threaded rod 14 is equidistantly connected between the two support plates 4, a second-order belt 15 is arranged between the threaded rods 14 for linkage, a cleaning brush 16 is threadedly sleeved on the threaded rod 14, and the cooperation between the cleaning brush 16 and the threaded rod 14 can realize the timely cleaning of the waste box into the suction box 11, and limit plates 17 are arranged on both sides of the conveyor belt 2, and a driving motor 18 for driving the conveyor belt 2 is fixedly installed on the side wall of the limit plate 17, and a driving gear 19 is fixedly connected to the rotating shaft of the feeding end of the conveyor belt 2. The setting of the first-order belt 7 enables multiple electrostatic dust removal rollers 8 to perform electrostatic dust removal work at the same time, thereby ensuring the quality of electrostatic dust removal of tea.
清理组件3包括固定连接于支撑架1侧壁的固定杆301,两个固定杆301之间活动套接有旋转轴302,旋转轴302的一端固定连接有转柄303,旋转轴302两端固定连接有连接杆304,连接杆304端部侧壁之间活动连接有连接轴305,连接轴305的一端活动贯穿连接杆304且固定连接有从动齿轮306,连接轴305上固定安装有清扫辊307,在清扫辊307清理一段时间传送带2后,清扫辊307上面附着大量的茶尘,通过停止驱动电机18且转动转柄303将下方的清扫辊307转至与传送带2表面接触后,可马上运转驱动电机18进行茶叶除尘,不会影响茶叶除尘的工作效率。The cleaning component 3 includes a fixed rod 301 fixedly connected to the side wall of the support frame 1, a rotating shaft 302 is movably sleeved between the two fixed rods 301, one end of the rotating shaft 302 is fixedly connected to a turning handle 303, both ends of the rotating shaft 302 are fixedly connected to connecting rods 304, a connecting shaft 305 is movably connected between the side walls of the end of the connecting rod 304, one end of the connecting shaft 305 movably passes through the connecting rod 304 and is fixedly connected to a driven gear 306, and a cleaning roller 307 is fixedly installed on the connecting shaft 305. After the cleaning roller 307 cleans the conveyor belt 2 for a period of time, a large amount of tea dust is attached to the cleaning roller 307. By stopping the driving motor 18 and rotating the turning handle 303 to turn the cleaning roller 307 below to contact the surface of the conveyor belt 2, the driving motor 18 can be immediately operated to remove tea dust without affecting the working efficiency of the tea dust removal.
连接杆304处于竖直状态时从动齿轮306的外沿与主动齿轮19之间相互啮合,此设置确保从动齿轮306能够跟随主动齿轮19进行转动,连接杆304在转动时从动齿轮306与固定杆301之间不接触,一阶电机5的输出端固定连接于靠近主动齿轮19处的转动柱6,二阶电机13的输出轴固定连接于靠近一阶电机5处的螺纹杆14,螺纹杆14的数量和废料箱9的数量相等,螺纹杆14和清扫刷16均位于废料箱9内,废料箱9靠近静电除尘辊8的一侧开有进料口,进料口底端外边沿与静电除尘辊8之间相互接触,此设置能够实现将静电除尘辊8上吸附的废料刮出至废料箱9内。When the connecting rod 304 is in a vertical state, the outer edge of the driven gear 306 is meshed with the driving gear 19. This arrangement ensures that the driven gear 306 can rotate with the driving gear 19. When the connecting rod 304 rotates, the driven gear 306 and the fixed rod 301 do not contact each other. The output end of the first-order motor 5 is fixedly connected to the rotating column 6 near the driving gear 19, and the output shaft of the second-order motor 13 is fixedly connected to the threaded rod 14 near the first-order motor 5. The number of threaded rods 14 is equal to the number of waste bins 9. The threaded rods 14 and the cleaning brush 16 are both located in the waste bin 9. A feed port is provided on one side of the waste bin 9 near the electrostatic dust removal roller 8. The outer edge of the bottom end of the feed port is in contact with the electrostatic dust removal roller 8. This arrangement can scrape the waste adsorbed on the electrostatic dust removal roller 8 into the waste bin 9.
工作原理:在实际工作过程中,驱动电机18运转带动传送带2和主动齿轮19进行转动,当茶叶落于传送带2上时,茶叶跟随传送带2进行转动的同时,一阶电机5运转带动转动柱6进行转动,转动柱6转动的同时静电除尘辊8跟随转动,在静电除尘辊8转动时,可通过静电作用将茶叶当中的杂质进行吸附处理,吸附于静电除尘辊8上的杂质在转动时,静电除尘辊8上吸附的废料在经过废料箱9的进料口处时,进料口底部将静电除尘辊8上的废料刮出,从而使得静电除尘辊8上吸附的废料落于废料箱9内部,杂质位于废料箱9内时,二阶电机13运转带动螺纹杆14进行转动,从而使得清扫刷16在废料箱9内进行左右移动,使得废料箱9内部的废料通过下料盒10落于吸料盒11内,同时吸尘器12运转,实现对吸料盒11内的进行收集处理;Working principle: In the actual working process, the driving motor 18 rotates to drive the conveyor belt 2 and the driving gear 19 to rotate. When the tea leaves fall on the conveyor belt 2, the tea leaves rotate with the conveyor belt 2. At the same time, the first-order motor 5 rotates to drive the rotating column 6 to rotate. When the rotating column 6 rotates, the electrostatic dust removal roller 8 rotates with it. When the electrostatic dust removal roller 8 rotates, the impurities in the tea leaves can be adsorbed by the electrostatic effect. When the impurities adsorbed on the electrostatic dust removal roller 8 rotate, the impurities adsorbed on the electrostatic dust removal roller 8 When the waste passes through the feed port of the waste bin 9, the bottom of the feed port scrapes off the waste on the electrostatic dust removal roller 8, so that the waste adsorbed on the electrostatic dust removal roller 8 falls into the waste bin 9. When the impurities are in the waste bin 9, the second-order motor 13 drives the threaded rod 14 to rotate, so that the cleaning brush 16 moves left and right in the waste bin 9, so that the waste inside the waste bin 9 falls into the suction box 11 through the discharge box 10, and the vacuum cleaner 12 runs at the same time to collect and process the waste in the suction box 11.
驱动电机18转动的同时主动齿轮19跟随传送带2转轴进行转动,主动齿轮19带动啮合的从动齿轮306进行转动,且从动齿轮306与传送带2之间进行反方向转动,清扫辊307跟随从动齿轮306进行同步转动,从而实现对传送带2表面茶尘的清理。When the driving motor 18 rotates, the driving gear 19 rotates along with the rotating shaft of the conveyor belt 2. The driving gear 19 drives the meshing driven gear 306 to rotate, and the driven gear 306 and the conveyor belt 2 rotate in opposite directions. The cleaning roller 307 rotates synchronously along with the driven gear 306, thereby cleaning the tea dust on the surface of the conveyor belt 2.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420643089.2U CN221874553U (en) | 2024-04-01 | 2024-04-01 | Air-aspiration type dust-removing tea industry packaging machine |
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| CN202420643089.2U CN221874553U (en) | 2024-04-01 | 2024-04-01 | Air-aspiration type dust-removing tea industry packaging machine |
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