CN221873026U - Excess material cutting device of injection molding machine - Google Patents
Excess material cutting device of injection molding machine Download PDFInfo
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- CN221873026U CN221873026U CN202420434098.0U CN202420434098U CN221873026U CN 221873026 U CN221873026 U CN 221873026U CN 202420434098 U CN202420434098 U CN 202420434098U CN 221873026 U CN221873026 U CN 221873026U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 59
- 238000001746 injection moulding Methods 0.000 title claims abstract description 41
- 239000000463 material Substances 0.000 title claims abstract description 29
- 238000003825 pressing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 238000002347 injection Methods 0.000 abstract description 36
- 239000007924 injection Substances 0.000 abstract description 36
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 239000004033 plastic Substances 0.000 description 7
- 229920003023 plastic Polymers 0.000 description 7
- 238000005457 optimization Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101000901617 Notophthalmus viridescens Homeobox protein DLX-3 Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本实用新型涉及注塑产品设备技术领域,且公开了一种注塑机的余料切除装置,其结构包括有注塑机、进料筒、注塑模具、收集盒、切割装置,本实用新型的有益效果:通过电机带动驱动齿转动借助与齿条之间的齿轮啮合能够带动移动组和位于移动组上的切割件一同移动至切割位,而后借助气缸带动切割件升降对安装在装夹件上的注塑件进行余料的切割,实现对注塑件余料的快速切除,提高了注塑件余料的处理速度,减少了工作人员手动剪除余料的工作量,提高了工作的效率。
The utility model relates to the technical field of injection molding product equipment, and discloses a residual material cutting device for an injection molding machine, the structure of which includes an injection molding machine, a feeding barrel, an injection mold, a collecting box, and a cutting device. The utility model has the following beneficial effects: a motor drives a driving tooth to rotate, and by means of a gear meshing with a rack, a moving group and a cutting piece located on the moving group can be driven to move to a cutting position together, and then a cylinder drives the cutting piece to rise and fall to cut the residual material of an injection molding part installed on a clamping part, thereby realizing rapid cutting of the residual material of the injection molding part, improving the processing speed of the residual material of the injection molding part, reducing the workload of the staff to manually cut the residual material, and improving the work efficiency.
Description
技术领域Technical Field
本实用新型涉及注塑产品设备技术领域,具体为一种注塑机的余料切除装置。The utility model relates to the technical field of injection molding product equipment, in particular to a residual material cutting device for an injection molding machine.
背景技术Background Art
注塑技术是一种发展迅速的塑料加工方法,注塑机又名注射成型机或注射机,它是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备,其工作原理与打针用的注射器相似,它是借助螺杆的推力,将已塑化好的熔融状态的塑料注射入闭合好的模腔内,经固化定型后取得制品的工艺过程,经注塑机成型的各种塑料制品往往会有边角余料,需要进行二次加工;Injection molding technology is a rapidly developing plastic processing method. Injection molding machine is also called injection molding machine or injection machine. It is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastic plastics or thermosetting plastics. Its working principle is similar to that of a syringe for injection. It uses the thrust of the screw to inject the plasticized molten plastic into a closed mold cavity. After solidification and shaping, the product is obtained. Various plastic products molded by injection molding machines often have scraps and need secondary processing.
而现有技术对注塑机成型的各种塑料制品上的余料通常是依靠操作人员进行手动切除,然而手动切除余料会出现切除不干净的情况,工作难度大,人力成本高,会导致工序进展效率低下,降低了工作的效率。In the prior art, the residual materials on various plastic products formed by injection molding machines are usually manually removed by operators. However, manual removal of the residual materials may not be clean, the work is difficult, the labor cost is high, and the process progress is inefficient, which reduces the work efficiency.
实用新型内容Utility Model Content
1.本实用新型要解决的技术问题1. Technical Problems to be Solved by the Utility Model
针对现有技术中存在的问题,本实用新型的目的在于提供一种注塑机的余料切除装置,具有能够快速对注塑件上的余料进行切除的功能。In view of the problems existing in the prior art, the purpose of the utility model is to provide a residual material cutting device for an injection molding machine, which has the function of quickly cutting the residual material on the injection molded part.
2.技术方案2. Technical solution
为解决上述问题,本实用新型采用如下的技术方案。To solve the above problems, the utility model adopts the following technical solutions.
一种注塑机的余料切除装置,其结构包括有注塑机、进料筒、注塑模具、收集盒、切割装置,所述注塑机上安装有进料筒,所述注塑机的注塑端与注塑模具相连接,所述注塑模具的底部放置有能够对注塑件进行收集的收集盒,所述注塑机的一侧安装有切割装置。A residual material cutting device for an injection molding machine, the structure of which includes an injection molding machine, a feed barrel, an injection mold, a collection box, and a cutting device. The injection molding machine is equipped with a feed barrel, the injection end of the injection molding machine is connected to the injection mold, a collection box capable of collecting injection molded parts is placed at the bottom of the injection mold, and a cutting device is installed on one side of the injection molding machine.
作为优化,所述切割装置包括轴向移动组、切割组、夹持组,所述轴向移动组上滑动配合有能够对注塑件余料进行切割的切割组,所述轴向移动组上安装有能够对注塑件进行装夹的夹持组。As an optimization, the cutting device includes an axial moving group, a cutting group, and a clamping group. The axial moving group is slidably fitted with a cutting group capable of cutting the remaining material of the injection molded part, and the axial moving group is installed with a clamping group capable of clamping the injection molded part.
作为优化,所述轴向移动组包括底板、导轨、导轨座、驱动座、齿条,所述底板上对称安装有导轨,两组所述导轨上分别滑动配合有导轨座和驱动座,所述底板靠近驱动座的一侧安装有能与驱动齿齿轮啮合的齿条。As an optimization, the axial movement group includes a base plate, guide rails, a guide rail seat, a drive seat, and a rack. The guide rails are symmetrically installed on the base plate, and the two groups of guide rails are slidingly matched with guide rail seats and drive seats respectively. A rack that can mesh with the drive gear is installed on the side of the base plate close to the drive seat.
作为优化,所述驱动座包括L板、电机、驱动齿,所述L板的底部与驱动座相连接,所述L板的一侧安装有电机,所述电机的输出端与驱动齿相连接。As an optimization, the driving seat includes an L-plate, a motor, and driving teeth. The bottom of the L-plate is connected to the driving seat. A motor is installed on one side of the L-plate, and the output end of the motor is connected to the driving teeth.
作为优化,所述切割组包括支撑柱、从动柱、滚珠丝杆、移动座、气缸、切割件,两个所述支撑柱之间安装有从动柱和滚珠丝杆,所述滚珠丝杆通过支撑柱一侧的电机进行驱动,所述滚珠丝杆上通过导向件滑动配合有移动座,所述移动座的顶部安装有气缸,所述气缸的活塞杆与切割件相连接。As an optimization, the cutting group includes a support column, a driven column, a ball screw, a movable seat, a cylinder, and a cutting piece. A driven column and a ball screw are installed between two of the support columns. The ball screw is driven by a motor on one side of the support column. A movable seat is slidably fitted on the ball screw through a guide piece. A cylinder is installed on the top of the movable seat, and the piston rod of the cylinder is connected to the cutting piece.
作为优化,所述夹持组包括转盘、放置台、装夹件,所述转盘的底部与底板内部内置有的转动电机输出端相连接,所述转盘上对称安装有放置台,所述放置台的一侧安装有能够将注塑件进行装夹固定的装夹件。As an optimization, the clamping group includes a turntable, a placement table, and a clamping piece. The bottom of the turntable is connected to the output end of the rotating motor built into the base plate. The placement table is symmetrically installed on the turntable, and a clamping piece capable of clamping and fixing the injection molded parts is installed on one side of the placement table.
作为优化,所述装夹件的按压端安装有橡胶块。As an optimization, a rubber block is installed at the pressing end of the clamping member.
3.有益效果3. Beneficial effects
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the advantages of the utility model are:
本实用新型一种注塑机的余料切除装置,通过电机带动驱动齿转动借助与齿条之间的齿轮啮合能够带动移动组和位于移动组上的切割件一同移动至切割位,而后借助气缸带动切割件升降对安装在装夹件上的注塑件进行余料的切割,实现对注塑件余料的快速切除,提高了注塑件余料的处理速度,减少了工作人员手动剪除余料的工作量,提高了工作的效率。The utility model discloses a residual material cutting device for an injection molding machine. A motor drives a driving tooth to rotate, and by means of a gear meshing with a rack, a moving group and a cutting piece on the moving group can be driven to move to a cutting position together. Then, a cylinder drives the cutting piece to rise and fall to cut the residual material of an injection molded part mounted on a clamping part, thereby realizing rapid cutting of the residual material of the injection molded part, improving the processing speed of the residual material of the injection molded part, reducing the workload of the staff to manually cut the residual material, and improving the work efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种注塑机的余料切除装置结构示意图;FIG1 is a schematic structural diagram of a residual material removal device for an injection molding machine according to the utility model;
图2为本实用新型的切割装置的结构示意图;FIG2 is a schematic structural diagram of a cutting device of the present invention;
图3为本实用新型的轴向移动组的结构示意图;FIG3 is a schematic structural diagram of an axial movement group of the present invention;
图4为本实用新型的驱动座的结构示意图;FIG4 is a schematic structural diagram of a drive seat of the present utility model;
图5为本实用新型的切割组的结构示意图;FIG5 is a schematic structural diagram of a cutting group of the present invention;
图6为本实用新型的夹持组的结构示意图;FIG6 is a schematic structural diagram of a clamping group of the present invention;
图7为本实用新型的装夹件的结构示意图。FIG. 7 is a schematic structural diagram of the clamping member of the present invention.
图中附图标记:注塑机-1、进料筒-2、注塑模具-3、收集盒-4、切割装置-5、轴向移动组-51、切割组-52、夹持组-53、底板-511、导轨-512、导轨座-513、驱动座-514、齿条-515、L板-11、电机-12、驱动齿-13、支撑柱-521、从动柱-522、滚珠丝杆-523、移动座-524、气缸-525、切割件-526、转盘-531、放置台-532、装夹件-533、橡胶块-21。The reference numerals in the figure are: injection molding machine-1, feeding barrel-2, injection mold-3, collecting box-4, cutting device-5, axial moving group-51, cutting group-52, clamping group-53, base plate-511, guide rail-512, guide rail seat-513, driving seat-514, rack-515, L plate-11, motor-12, driving gear-13, support column-521, driven column-522, ball screw-523, moving seat-524, cylinder-525, cutting piece-526, turntable-531, placement table-532, clamping piece-533, rubber block-21.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例Example
请参阅图1-7,一种注塑机的余料切除装置,其结构包括注塑机1、进料筒2、注塑模具3、收集盒4、切割装置5,注塑机1上安装有进料筒2,注塑机1的注塑端与注塑模具3相连接,注塑模具3的底部放置有能够对注塑件进行收集的收集盒4,注塑机1的一侧安装有切割装置5。Please refer to Figures 1-7, a residual material cutting device for an injection molding machine, whose structure includes an injection molding machine 1, a feed barrel 2, an injection mold 3, a collecting box 4, and a cutting device 5. The feed barrel 2 is installed on the injection molding machine 1, the injection end of the injection molding machine 1 is connected to the injection mold 3, and a collecting box 4 capable of collecting injection molded parts is placed at the bottom of the injection mold 3, and a cutting device 5 is installed on one side of the injection molding machine 1.
在本实施例中,切割装置5通过电机12带动驱动齿13转动借助与齿条515之间的齿轮啮合能够带动移动组51和位于移动组51上的切割件526一同移动至切割位,而后借助气缸带动切割件526升降对安装在装夹件533上的注塑件进行余料的切割。In this embodiment, the cutting device 5 drives the driving tooth 13 to rotate through the motor 12, and through the gear meshing with the rack 515, it can drive the moving group 51 and the cutting piece 526 located on the moving group 51 to move to the cutting position together, and then drive the cutting piece 526 to rise and fall with the help of the cylinder to cut the remaining material of the injection molded part installed on the clamp 533.
在本实施例中,切割装置5包括轴向移动组51、切割组52、夹持组53,轴向移动组51上滑动配合有能够对注塑件余料进行切割的切割组52,轴向移动组51上安装有能够对注塑件进行装夹的夹持组53。In this embodiment, the cutting device 5 includes an axial moving group 51, a cutting group 52, and a clamping group 53. The axial moving group 51 is slidably fitted with the cutting group 52 capable of cutting the remaining material of the injection molded part, and the axial moving group 51 is installed with the clamping group 53 capable of clamping the injection molded part.
在本实施例中,轴向移动组51包括底板511、导轨512、导轨座513、驱动座514、齿条515,底板511上对称安装有导轨512,两组导轨512上分别滑动配合有导轨座513和驱动座514,底板511靠近驱动座514的一侧安装有能与驱动齿13齿轮啮合的齿条515。In this embodiment, the axial moving group 51 includes a base plate 511, a guide rail 512, a guide rail seat 513, a drive seat 514, and a rack 515. The guide rails 512 are symmetrically installed on the base plate 511, and the two groups of guide rails 512 are respectively slidably matched with the guide rail seat 513 and the drive seat 514. A rack 515 that can mesh with the drive gear 13 is installed on the side of the base plate 511 close to the drive seat 514.
在本实施例中,导轨512通过与导轨座513和驱动座514相互滑动配合,使得切割组52在通过电机12和驱动齿13进行驱动时能够在导轨512上进行移动对注塑件上的余料进行切割。In this embodiment, the guide rail 512 is slidably matched with the guide rail seat 513 and the drive seat 514, so that the cutting group 52 can move on the guide rail 512 to cut the residual material on the injection molded part when driven by the motor 12 and the drive gear 13.
在本实施例中,驱动座514包括L板11、电机12、驱动齿13,L板11的底部与驱动座514相连接,L板11的一侧安装有电机12,电机12的输出端与驱动齿13相连接,驱动齿13能够与齿条515齿轮啮合,通过电机12带动驱动齿13转动与齿条515齿轮啮合从而使得驱动座514能够在导轨512上进行移动。In this embodiment, the driving seat 514 includes an L-plate 11, a motor 12, and a driving tooth 13. The bottom of the L-plate 11 is connected to the driving seat 514, and a motor 12 is installed on one side of the L-plate 11. The output end of the motor 12 is connected to the driving tooth 13. The driving tooth 13 can engage with the rack 515 gear. The motor 12 drives the driving tooth 13 to rotate and engage with the rack 515 gear, so that the driving seat 514 can move on the guide rail 512.
在本实施例中,切割组52包括支撑柱521、从动柱522、滚珠丝杆523、移动座524、气缸525、切割件526,两个支撑柱521之间安装有从动柱522和滚珠丝杆523,滚珠丝杆523通过支撑柱521一侧的电机进行驱动,滚珠丝杆523上通过导向件滑动配合有移动座524,移动座524的顶部安装有气缸525,气缸525的活塞杆贯穿于移动座524并与切割件526相连接能够带动切割件526进行升降对注塑件进行余料切割,切割件526通过其上安装有的马达能够驱动切割刀进行转动切割。In this embodiment, the cutting group 52 includes a support column 521, a driven column 522, a ball screw 523, a movable seat 524, a cylinder 525, and a cutting piece 526. The driven column 522 and the ball screw 523 are installed between the two support columns 521. The ball screw 523 is driven by a motor on one side of the support column 521. The ball screw 523 is slidably matched with the movable seat 524 through a guide piece. The top of the movable seat 524 is installed with a cylinder 525. The piston rod of the cylinder 525 passes through the movable seat 524 and is connected to the cutting piece 526, which can drive the cutting piece 526 to rise and fall to cut the excess material of the injection molded part. The cutting piece 526 can drive the cutting knife to rotate and cut through the motor installed thereon.
在本实施例中,从动柱522能够对移动座524进行支撑,使得移动座524在滚珠丝杆523上进行移动时能够更加稳定。In this embodiment, the driven column 522 can support the moving seat 524 , so that the moving seat 524 can be more stable when moving on the ball screw 523 .
在本实施例中,夹持组53包括转盘531、放置台532、装夹件533,转盘531的底部与底板511内部内置有的转动电机输出端相连接,转盘531上对称安装有放置台532,放置台532的一侧安装有能够将注塑件进行装夹固定的装夹件533。In this embodiment, the clamping group 53 includes a turntable 531, a placement table 532, and a clamp 533. The bottom of the turntable 531 is connected to the output end of the rotating motor built into the base plate 511. The placement table 532 is symmetrically installed on the turntable 531, and a clamp 533 capable of clamping and fixing the injection molded parts is installed on one side of the placement table 532.
在本实施例中,转盘531能够借助底板511内部的转动电机进行转动带动其上安装有的装夹件533和注塑件一同进行转动,能够使得切割件526对注塑件上余料的切割更加全面。In this embodiment, the turntable 531 can be rotated by the rotating motor inside the bottom plate 511 to drive the clamping parts 533 and the injection molded parts installed thereon to rotate together, so that the cutting part 526 can cut the excess material on the injection molded parts more comprehensively.
在本实施例中,装夹件533的按压端安装有橡胶块21,橡胶块21通过软橡胶的材质能够使得装夹件533在对注塑件进行装夹固定时不会对注塑件进行磨损破坏。In this embodiment, a rubber block 21 is installed at the pressing end of the clamping member 533. The rubber block 21 is made of soft rubber material so that the clamping member 533 will not wear or damage the injection molded part when clamping and fixing the injection molded part.
工作原理:当注塑机1通过注塑模具3完成对塑料堵头等塑料模具的注塑生产后,将完成注塑的注塑件依次放置在放置台532上,而后通过装夹件533对其进行装夹固定,而后通过驱动电机12带动驱动齿13进行转动,借助驱动齿13与齿条515之间的齿轮啮合,能够带动移动组51和位于移动组51上的切割件526一同在导轨512上进行移动至转盘531的切割位,而后通过气缸525带动切割件526下降对安装在装夹件533上的注塑件进行余料的切割,借助底板511内部的转动电机带动转盘531进行转动,其上安装有的装夹件533和注塑件会跟着转盘531一同进行转动,使得切割件526对注塑件上余料的切割更加全面。Working principle: After the injection molding machine 1 completes the injection molding of plastic molds such as plastic plugs through the injection mold 3, the completed injection molded parts are placed on the placement table 532 in sequence, and then clamped and fixed by the clamping part 533, and then the driving motor 12 drives the driving gear 13 to rotate, and with the help of the gear meshing between the driving gear 13 and the rack 515, the moving group 51 and the cutting piece 526 located on the moving group 51 can be driven to move on the guide rail 512 to the cutting position of the turntable 531, and then the cutting piece 526 is driven to descend by the cylinder 525 to cut the remaining material of the injection molded parts installed on the clamping part 533, and the turntable 531 is driven to rotate by the rotating motor inside the bottom plate 511, and the clamping part 533 and the injection molded parts installed thereon will rotate with the turntable 531, so that the cutting piece 526 can cut the remaining material on the injection molded parts more comprehensively.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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