CN221872980U - Adjustable hot runner injection mold - Google Patents
Adjustable hot runner injection mold Download PDFInfo
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- CN221872980U CN221872980U CN202420350857.5U CN202420350857U CN221872980U CN 221872980 U CN221872980 U CN 221872980U CN 202420350857 U CN202420350857 U CN 202420350857U CN 221872980 U CN221872980 U CN 221872980U
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- 238000002347 injection Methods 0.000 title claims abstract description 30
- 239000007924 injection Substances 0.000 title claims abstract description 30
- 230000000903 blocking effect Effects 0.000 claims abstract description 11
- 238000001746 injection moulding Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 239000004033 plastic Substances 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 9
- 230000002146 bilateral effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本实用新型涉及模具技术领域,且公开了一种可调节热流道注塑模具,包括模具本体,所述模具本体包括顶部开设有多个通孔的上模,以及底部设有两条腔体的下模,两条所述腔体之间设有注塑单元,所述注塑单元包括多条流道,设置于流道上的阻断件,以及位于流道端部的连通管,所述连通管一侧设有管道,所述管道一端与连通管连接,另一端连入腔体内。本实用新型将受热融化的塑料通过设置上模通孔和注塑筒体流入主流腔,经分流道流向两侧的腔体,通过调节插接在分流道中部的阻断件,实现单边生产和双边生产间的自由切换,提高通用性,降低生产成本。
The utility model relates to the field of mold technology, and discloses an adjustable hot runner injection mold, including a mold body, the mold body including an upper mold with a plurality of through holes on the top, and a lower mold with two cavities on the bottom, an injection unit is arranged between the two cavities, the injection unit includes a plurality of flow channels, a blocking piece arranged on the flow channels, and a connecting pipe located at the end of the flow channel, a pipe is arranged on one side of the connecting pipe, one end of the pipe is connected to the connecting pipe, and the other end is connected to the cavity. The utility model allows the heated and melted plastic to flow into the main cavity through the upper mold through-holes and the injection cylinder, and flows to the cavities on both sides through the branch flow channel, and realizes free switching between single-side production and double-side production by adjusting the blocking piece inserted in the middle of the branch flow channel, thereby improving versatility and reducing production costs.
Description
技术领域Technical Field
本实用新型涉及模具技术领域,具体为一种可调节热流道注塑模具。The utility model relates to the technical field of molds, in particular to an injection mold with an adjustable hot runner.
背景技术Background Art
注塑模具是一种生产塑胶制品的工具,也是赋予塑胶制品完整结构和精确尺寸的工具,注塑成型是批量生产某些形状复杂部件时用到的一种加工方法,具体指将受热融化的塑料由注塑机高压射入模腔,经冷却固化后,得到成形品,注塑模具依成型特性区分为热固性塑胶模具、热塑性塑胶模具两种,注射模以浇注系统又可分为冷流道模、热流道模两种。An injection mold is a tool for producing plastic products. It is also a tool that gives plastic products a complete structure and precise dimensions. Injection molding is a processing method used in mass production of certain parts with complex shapes. Specifically, it refers to the high-pressure injection of heated and melted plastic into the mold cavity by an injection molding machine. After cooling and solidification, a molded product is obtained. Injection molds are divided into two types according to molding characteristics: thermosetting plastic molds and thermoplastic plastic molds. Injection molds can be divided into two types according to the pouring system: cold runner molds and hot runner molds.
现有的热流道注塑模具在设计时,通常采用一体化设计方式,通用性相对较差,注塑不同产品需要整体不同的模具,没有通用部分可以共用,导致模具产品成本居高不下,增加公司研发投入以及用户的购买成本。Existing hot runner injection molds are usually designed in an integrated manner, which has relatively poor versatility. Different molds are required to inject different products, and there are no common parts that can be shared, resulting in high mold product costs, increasing the company's R&D investment and the user's purchase cost.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种可调节热流道注塑模具,以解决上述背景技术中提出的问题。The utility model aims to provide an adjustable hot runner injection mold to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种可调节热流道注塑模具,包括模具本体,所述模具本体包括顶部开设有多个通孔的上模,以及底部设有两条腔体的下模,两条所述腔体之间设有注塑单元,所述注塑单元包括多条流道,设置于流道上的阻断件,以及位于流道端部的连通管,所述连通管一侧设有管道,所述管道一端与连通管连接,另一端连入腔体内。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adjustable hot runner injection mold, comprising a mold body, the mold body comprising an upper mold with a plurality of through holes on the top, and a lower mold with two cavities on the bottom, an injection unit is arranged between the two cavities, the injection unit comprises a plurality of flow channels, a blocking piece arranged on the flow channels, and a connecting pipe located at the end of the flow channel, a pipe is arranged on one side of the connecting pipe, one end of the pipe is connected to the connecting pipe, and the other end is connected to the cavity.
在本申请方案中作出如下改进,所述流道包括一个主流腔和两个呈对称设置的分流道,所述分流道位于主流腔的两侧并沿下模的宽度方向延伸。The following improvement is made in the solution of the present application: the flow channel includes a main flow cavity and two symmetrically arranged branch flow channels, and the branch flow channels are located on both sides of the main flow cavity and extend along the width direction of the lower mold.
在本申请方案中作出如下改进,所述阻断件插接在分流道上,包括开设于下模底部的滑道,安装于滑道内的镶件,以及设置于滑道内的固定杆,所述镶件上设有与固定杆相配合的腰型孔。以固定杆为定点在滑道内移动镶件,当镶件上远离固定杆的一端紧贴滑道内壁时,分流道正常通行,可进行双边生产;当镶件上靠近固定杆的一端紧贴滑道内壁时,分流道被阻断,只能进行单边生产。The following improvements are made in the present application: the blocking piece is inserted into the runner, including a slideway opened at the bottom of the lower mold, an insert installed in the slideway, and a fixing rod set in the slideway, and the insert is provided with a waist-shaped hole that matches the fixing rod. The insert is moved in the slideway with the fixing rod as a fixed point. When the end of the insert away from the fixing rod is close to the inner wall of the slideway, the runner is normally accessible and bilateral production can be carried out; when the end of the insert close to the fixing rod is close to the inner wall of the slideway, the runner is blocked and only unilateral production can be carried out.
在本申请方案中作出如下改进,所述主流腔与通孔之间连接有注塑筒体。The following improvement is made in the solution of the present application: an injection molding cylinder is connected between the main flow cavity and the through hole.
在本申请方案中作出如下改进,多个所述通孔沿上模的长度方向设置,两条所述腔体沿下模的长度方向设置。The following improvement is made in the solution of the present application: the plurality of through holes are arranged along the length direction of the upper mold, and the two cavities are arranged along the length direction of the lower mold.
在本申请方案中作出如下改进,所述连通管垂直于下模底面向外延伸设置,所述管道呈L型结构将连通管与腔体连接。The following improvement is made in the solution of the present application: the connecting pipe is arranged to extend outwardly perpendicular to the bottom surface of the lower mold, and the pipeline is in an L-shaped structure to connect the connecting pipe with the cavity.
在本申请方案中作出如下改进,所述下模底面呈向内凹陷的弧形结构设置。The following improvement is made in the solution of the present application: the bottom surface of the lower mold is arranged in an inwardly concave arc structure.
与现有技术相比,本实用新型提供了一种可调节热流道注塑模具,具备以下有益效果:Compared with the prior art, the utility model provides an adjustable hot runner injection mold, which has the following beneficial effects:
受热融化的塑料通过设置上模通孔和注塑筒体流入主流腔,经分流道流向两侧的腔体,通过调节插接在分流道中部的阻断件,实现单边生产和双边生产间的自由切换,提高通用性,降低生产成本。The heated and melted plastic flows into the main cavity through the upper mold through-hole and the injection cylinder, and flows to the cavities on both sides through the branch channel. By adjusting the blocking piece inserted in the middle of the branch channel, free switching between single-sided production and double-sided production can be achieved, thereby improving versatility and reducing production costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图:In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型的剖面图;Fig. 2 is a cross-sectional view of the utility model;
图3为本实用新型中注塑单元的结构示意图。FIG. 3 is a schematic structural diagram of the injection molding unit in the present invention.
图中:1、模具本体;11、通孔;12、腔体;2、上模;3、下模;4、注塑单元;41、流道;411、主流腔;412、分流道;42、阻断件;421、滑道;422、镶件;423、固定杆;424、腰型孔;43、连通管;44、管道;5、注塑筒体。In the figure: 1. mold body; 11. through hole; 12. cavity; 2. upper mold; 3. lower mold; 4. injection unit; 41. runner; 411. main cavity; 412. branch runner; 42. blocking piece; 421. slideway; 422. insert; 423. fixing rod; 424. waist-shaped hole; 43. connecting pipe; 44. pipeline; 5. injection cylinder.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
实施例Example
请参阅图1-3,本实用新型提供一种技术方案:一种可调节热流道注塑模具,该模具本体1包括上模2和下模3,上模2和下模3联合成一个中空结构体;其中,上模2的顶部沿长度方向开设有五个通孔11,下模3的底面呈向内凹陷的弧形结构设置,并且底部沿长度方向设置有两条平行的腔体12,Referring to Figures 1-3, the utility model provides a technical solution: an adjustable hot runner injection mold, the mold body 1 includes an upper mold 2 and a lower mold 3, the upper mold 2 and the lower mold 3 are combined into a hollow structure; wherein, the top of the upper mold 2 is provided with five through holes 11 along the length direction, the bottom surface of the lower mold 3 is provided with an inwardly concave arc structure, and the bottom is provided with two parallel cavities 12 along the length direction,
两条腔体12之间设有注塑单元4,主要由流道41、阻断件42、连通管43和管道44组成;流道41设置有五条,沿腔体12的长度方向设置,包括一个主流腔411和两个呈对称设置的分流道412,并且两个分流道412分别位于主流腔411的两侧,沿下模3的宽度方向延伸,主流腔411与通孔11之间连接有注塑筒体5;阻断件42插接在分流道412上,包括滑道421、镶件422和固定杆423,滑道421开设于下模3的底部,镶件422安装在滑道421内,并且与分流道412形成配合,固定杆423贯穿固定在滑道421内,镶件422上设有与固定杆423相配合的腰型孔424,通过固定杆423和腰型孔424的配合设置使得镶件422能够在滑道421内左右移动,当镶件422上远离固定杆423的一端紧贴滑道421内壁时,分流道412正常通行,可进行双边生产,当镶件422上靠近固定杆423的一端紧贴滑道421内壁时,分流道412被阻断,只能进行单边生产;连通管43位于流道41的端部,并且连通管43一侧设置管道44,通过管道44将连通管43与腔体12连接,连通管43垂直于下模3底面向外延伸设置,管道44呈L型结构将连通管43与腔体12连接。An injection unit 4 is provided between the two cavities 12, and is mainly composed of a flow channel 41, a blocking member 42, a connecting pipe 43 and a pipeline 44; there are five flow channels 41, which are arranged along the length direction of the cavity 12, including a main flow cavity 411 and two symmetrically arranged branch flow channels 412, and the two branch flow channels 412 are respectively located on both sides of the main flow cavity 411, extending along the width direction of the lower mold 3, and an injection cylinder 5 is connected between the main flow cavity 411 and the through hole 11; the blocking member 42 is inserted into the branch flow channel 412, and includes a slide 421, an insert 422 and a fixing rod 423, the slide 421 is opened at the bottom of the lower mold 3, the insert 422 is installed in the slide 421, and forms a match with the branch flow channel 412, the fixing rod 423 penetrates and is fixed in the slide 421, and the insert 42 2 is provided with a waist-shaped hole 424 that cooperates with the fixing rod 423. The fixing rod 423 and the waist-shaped hole 424 are matched to enable the insert 422 to move left and right in the slide 421. When the end of the insert 422 away from the fixing rod 423 is close to the inner wall of the slide 421, the diverter channel 412 is normally accessible and bilateral production can be carried out. When the end of the insert 422 close to the fixing rod 423 is close to the inner wall of the slide 421, the diverter channel 412 is blocked and only unilateral production can be carried out. The connecting pipe 43 is located at the end of the flow channel 41, and a pipeline 44 is arranged on one side of the connecting pipe 43. The connecting pipe 43 is connected to the cavity 12 through the pipeline 44. The connecting pipe 43 is perpendicular to the bottom surface of the lower mold 3 and extends outward. The pipeline 44 is L-shaped to connect the connecting pipe 43 with the cavity 12.
工作原理:使用时,先受热融化的塑料通过设置上模2的通孔11和注塑筒体5流入主流腔411,经分流道412流向两侧的腔体12,通过调节插接在分流道412中部的阻断件42,以实现单边生产和双边生产间的自由切换;以固定杆423为定点在滑道421内移动镶件422,当镶件422上远离固定杆423的一端紧贴滑道421内壁时,分流道412正常通行,可进行双边生产,当镶件422上靠近固定杆423的一端紧贴滑道421内壁时,分流道412被阻断,只能进行单边生产。Working principle: When in use, the heated and melted plastic first flows into the main cavity 411 through the through hole 11 of the upper mold 2 and the injection cylinder 5, and flows to the cavities 12 on both sides through the branch channel 412. By adjusting the blocking piece 42 inserted in the middle of the branch channel 412, free switching between single-sided production and double-sided production can be achieved; the insert 422 is moved in the slide 421 with the fixed rod 423 as the fixed point. When the end of the insert 422 away from the fixed rod 423 is close to the inner wall of the slide 421, the branch channel 412 is normal and double-sided production can be carried out. When the end of the insert 422 close to the fixed rod 423 is close to the inner wall of the slide 421, the branch channel 412 is blocked and only single-sided production can be carried out.
Claims (7)
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| CN202420350857.5U CN221872980U (en) | 2024-02-26 | 2024-02-26 | Adjustable hot runner injection mold |
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