CN221872862U - A glue edge removal device for automobile bushing production - Google Patents
A glue edge removal device for automobile bushing production Download PDFInfo
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- CN221872862U CN221872862U CN202420402435.8U CN202420402435U CN221872862U CN 221872862 U CN221872862 U CN 221872862U CN 202420402435 U CN202420402435 U CN 202420402435U CN 221872862 U CN221872862 U CN 221872862U
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Abstract
Description
技术领域Technical Field
本实用新型涉及汽车衬套生产用去胶边设备技术领域,尤其涉及一种汽车衬套生产用去胶边设备。The utility model relates to the technical field of adhesive edge removal equipment for automobile bushing production, in particular to adhesive edge removal equipment for automobile bushing production.
背景技术Background Art
汽车衬套通常由橡胶或其他塑性材料制成,生产过程中可能留有胶层或毛刺。去胶边设备通过切割、磨削或其他技术,有效地去除这些不规则的边缘,使其变得平整。边缘的整齐和平整直接影响产品的外观质量。去胶边设备可以确保衬套的边缘不仅平滑,而且没有明显的胶边,从而提升产品的整体外观,汽车衬套是用于汽车零部件的制造,而且可能与车辆的其他部件接触,去胶边设备有助于提高产品的安全性,减少潜在的安全风险。自动化的去胶边设备可以与生产线集成,实现高效的生产流程。因此需要一种汽车衬套生产用去胶边设备,便于将多组衬套快速去胶边和快速固定衬套的作用。Automotive bushings are usually made of rubber or other plastic materials, and may have glue layers or burrs left during the production process. Debonding equipment effectively removes these irregular edges and makes them flat through cutting, grinding or other techniques. The neatness and flatness of the edges directly affect the appearance quality of the product. Debonding equipment can ensure that the edges of the bushings are not only smooth, but also have no obvious glue edges, thereby improving the overall appearance of the product. Automotive bushings are used in the manufacture of automotive parts and may come into contact with other parts of the vehicle. Debonding equipment helps to improve product safety and reduce potential safety risks. Automated debonding equipment can be integrated with the production line to achieve an efficient production process. Therefore, a debonding equipment for automotive bushing production is needed to facilitate the rapid debonding of multiple sets of bushings and the rapid fixing of bushings.
在公示号为CN219686323U中公开的一种汽车衬套生产用去胶边设备,虽然,包括设备平台、旋转单元、升降单元、收集单元和去胶边单元;设备平台为矩形平台;旋转单元包含电机支撑臂、电机固定耳、电机固定台、旋转电机、主动齿轮一、从动齿轮和六棱通孔,设备平台的上表面后右侧固定连接电机支撑臂的底部,电机支撑臂的顶部固定连接电机固定台的后部,采用旋转衬套配合刀片,将多余的胶边切除,再通过收回衬套插头,衬套被卡在收集槽内,通过使用电机控制齿轮和齿条,将旋转运动转化为往复运动可根据衬套的直径调节刀片和衬套的位置,可使用不同直径的衬套,因此增加使用范围和场景。A glue edge removal device for automobile bushing production disclosed in publication number CN219686323U includes a device platform, a rotating unit, a lifting unit, a collecting unit and a glue edge removal unit; the device platform is a rectangular platform; the rotating unit includes a motor support arm, a motor fixing ear, a motor fixing platform, a rotating motor, a driving gear 1, a driven gear and a hexagonal through hole, the rear right side of the upper surface of the device platform is fixedly connected to the bottom of the motor support arm, and the top of the motor support arm is fixedly connected to the rear of the motor fixing platform. A rotating bushing is used in conjunction with a blade to cut off excess glue edges, and then the bushing plug is retracted and the bushing is stuck in the collecting groove. By using a motor to control the gear and rack, the rotational motion is converted into reciprocating motion. The position of the blade and the bushing can be adjusted according to the diameter of the bushing, and bushings of different diameters can be used, thereby increasing the scope and scenarios of use.
但是,该汽车衬套生产用去胶边设备,具有以下的缺点:在将衬套去胶边时,不便于将多组衬套快速去胶边,提高装置的自动化程度和工作效率,同时在需要将衬套固定时,不便于快速固定衬套,提高衬套加工时的稳定性。However, the debonding equipment for automobile bushing production has the following disadvantages: when debonding bushings, it is not convenient to quickly debond multiple groups of bushings to improve the automation and work efficiency of the device; at the same time, when the bushings need to be fixed, it is not convenient to quickly fix the bushings to improve the stability during bushing processing.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
实用新型解决的技术问题是提供一种实用性较高,并且能够通过简单的操作,结构较为简单的一种汽车衬套生产用去胶边设备,解决了上述背景技术中提出的不便于将多组衬套快速去胶边和快速固定衬套的问题。The technical problem solved by the utility model is to provide a kind of adhesive edge removal equipment for automobile bushing production which is highly practical, can be simply operated and has a relatively simple structure, and solves the problem of inconvenience in quickly removing adhesive edges of multiple groups of bushings and quickly fixing bushings raised in the above background technology.
(二)技术方案(II) Technical solution
为实现以上目的,本实用新型通过以下技术方案予以实现:一种汽车衬套生产用去胶边设备,包括箱体,箱体的表面转动连接有转盘,转盘的表面呈环形阵列螺纹连接有若干组固定盘,固定盘的内部转动连接有套筒,套筒的内部套接有固定组件,套筒的底部固定连接有插接组件,插接组件的底部固定连接有步进电机A。To achieve the above purpose, the utility model is implemented through the following technical scheme: a debonding device for automobile bushing production, including a box body, a turntable is rotatably connected to the surface of the box body, a plurality of fixed disks are threadedly connected to the surface of the turntable in a circular array, a sleeve is rotatably connected to the interior of the fixed disk, a fixed component is sleeved inside the sleeve, a plug-in component is fixedly connected to the bottom of the sleeve, and a stepper motor A is fixedly connected to the bottom of the plug-in component.
可选的,固定组件包括套接于套筒内部的两组支撑块,其中一组支撑块的一侧固定连接有限位柱,限位柱的表面套接有弹簧,弹簧便于挤压支撑块。Optionally, the fixing assembly includes two groups of support blocks sleeved inside the sleeve, one side of one group of support blocks is fixedly connected to a limiting column, a surface of the limiting column is sleeved with a spring, and the spring facilitates squeezing the support block.
可选的,插接组件包括固定连接于套筒底部的插接筒,插接筒的内部插接有方形转轴,方形转轴便于插接转动。Optionally, the plug-in assembly includes a plug-in cylinder fixedly connected to the bottom of the sleeve, and a square rotating shaft is plugged into the interior of the plug-in cylinder to facilitate plug-in rotation.
可选的,转盘的底部固定连接有步进电机B,步进电机A的底部固定连接有伸缩气缸,伸缩气缸便于升降。Optionally, a stepper motor B is fixedly connected to the bottom of the turntable, and a telescopic cylinder is fixedly connected to the bottom of the stepper motor A, so that the telescopic cylinder is easy to lift.
可选的,箱体的顶面固定连接有升降臂,升降臂的一端固定连接有切刀,切刀便于切削。Optionally, a lifting arm is fixedly connected to the top surface of the box body, and a cutter is fixedly connected to one end of the lifting arm, so that the cutter is convenient for cutting.
可选的,转盘的表面开设有与套筒相适配的固定孔,支撑块的一侧开设有与限位柱相适配的伸缩孔,伸缩孔便于限位柱插接。Optionally, a fixing hole matched with the sleeve is opened on the surface of the turntable, and a telescopic hole matched with the limiting column is opened on one side of the support block, and the telescopic hole is convenient for plugging the limiting column.
可选的,箱体的底部固定连接有四组承重柱,箱体的顶部固定连接有防护罩,防护罩便于防止废屑飞溅。Optionally, four groups of load-bearing columns are fixedly connected to the bottom of the box body, and a protective cover is fixedly connected to the top of the box body, and the protective cover is convenient for preventing waste chips from splashing.
(三)有益效果(III) Beneficial effects
本实用新型提供了一种汽车衬套生产用去胶边设备,具备以下有益效果:The utility model provides a glue edge removal device for automobile bushing production, which has the following beneficial effects:
1、该汽车衬套生产用去胶边设备,通过插接组件和伸缩气缸的设置,在需要衬套去胶边时,将多组衬套插入支撑块中,启动步进电机B带动转盘转动到切刀下方,进而伸缩气缸推动步进电机A上的方形转轴,插入插接筒内,启动步进电机A,带动衬套转动,切刀下行切削,完成去胶边后,伸缩气缸收缩,将方形转轴从插接筒内抽出,步进电机B转动将下一组未加工衬套移至切刀下方进行循环,从而达到将多组衬套快速去胶边的效果,提高了装置的自动化程度和工作效率。1. The debonding equipment for automobile bushing production is provided with a plug-in assembly and a telescopic cylinder. When the bushing needs to be debonded, multiple groups of bushings are inserted into the support block, and the stepper motor B is started to drive the turntable to rotate to the bottom of the cutter. Then the telescopic cylinder pushes the square shaft on the stepper motor A and inserts it into the plug-in barrel. The stepper motor A is started to drive the bushing to rotate, and the cutter cuts downward. After the debonding is completed, the telescopic cylinder contracts and the square shaft is pulled out from the plug-in barrel. The stepper motor B rotates to move the next group of unprocessed bushings to the bottom of the cutter for circulation, thereby achieving the effect of quickly debonding multiple groups of bushings, thereby improving the automation degree and work efficiency of the device.
2、该汽车衬套生产用去胶边设备,通过固定组件的设置,在需要将衬套固定时,将衬套的内圈插入两组支撑块表面,插入产生的挤压,使得支撑块上的限位柱插入另一组支撑块上的伸缩孔内,弹簧受力形变产生反弹力,将两组支撑块挤压在衬套内壁,从而达到将衬套固定的效果,方便人员插接不同大小的衬套,同时提高衬套加工时的稳定性。2. The glue edge removal equipment for automobile bushing production, through the setting of the fixing component, when the bushing needs to be fixed, the inner ring of the bushing is inserted into the surface of the two groups of support blocks. The extrusion generated by the insertion makes the limit column on the support block inserted into the telescopic hole on the other group of support blocks. The spring is deformed by force to generate rebound force, which squeezes the two groups of support blocks against the inner wall of the bushing, thereby achieving the effect of fixing the bushing, making it convenient for personnel to plug in bushings of different sizes, and at the same time improving the stability of the bushing during processing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型拆分结构示意图;Figure 2 is a schematic diagram of the split structure of the utility model;
图3为本实用新型固定组件结构示意图;FIG3 is a schematic diagram of the structure of the fixing assembly of the utility model;
图4为本实用新型插接组件结构示意图。FIG. 4 is a schematic diagram of the structure of the plug-in assembly of the utility model.
图中:1、箱体;2、转盘;3、固定盘;4、套筒;5、固定组件;501、支撑块;502、限位柱;503、弹簧;6、插接组件;601、插接筒;602、方形转轴;7、步进电机A;8、步进电机B;9、伸缩气缸;10、升降臂;11、切刀;12、承重柱;13、防护罩。In the figure: 1. Box body; 2. Turntable; 3. Fixed plate; 4. Sleeve; 5. Fixed assembly; 501. Support block; 502. Limit column; 503. Spring; 6. Plug-in assembly; 601. Plug-in cylinder; 602. Square shaft; 7. Stepper motor A; 8. Stepper motor B; 9. Telescopic cylinder; 10. Lifting arm; 11. Cutter; 12. Load-bearing column; 13. Protective cover.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1至图4,本实用新型提供一种技术方案:一种汽车衬套生产用去胶边设备,包括箱体1,箱体1的表面转动连接有转盘2,转盘2的表面呈环形阵列螺纹连接有若干组固定盘3,固定盘3的内部转动连接有套筒4,套筒4的内部套接有固定组件5,通过固定组件5的设置,达到将衬套固定的效果,方便人员插接不同大小的衬套,同时提高衬套加工时的稳定性,套筒4的底部固定连接有插接组件6,通过插接组件6和伸缩气缸9的设置,达到将多组衬套快速去胶边的效果,提高了装置的自动化程度和工作效率,插接组件6的底部固定连接有步进电机A7;Please refer to Figures 1 to 4. The utility model provides a technical solution: a debonding device for automobile bushing production, comprising a box body 1, a turntable 2 is rotatably connected to the surface of the box body 1, and a plurality of fixed disks 3 are threadedly connected to the surface of the turntable 2 in an annular array, and a sleeve 4 is rotatably connected to the interior of the fixed disk 3, and a fixing component 5 is sleeved inside the sleeve 4. Through the setting of the fixing component 5, the bushing is fixed, which is convenient for personnel to plug bushings of different sizes and improves the stability of bushing processing. The bottom of the sleeve 4 is fixedly connected with a plug-in component 6. Through the setting of the plug-in component 6 and the telescopic cylinder 9, the effect of quickly debonding multiple groups of bushings is achieved, which improves the automation degree and work efficiency of the device. The bottom of the plug-in component 6 is fixedly connected with a stepping motor A7;
固定组件5包括套接于套筒4内部的两组支撑块501,其中一组支撑块501的一侧固定连接有限位柱502,限位柱502的表面套接有弹簧503,通过弹簧503的设置,起到了挤压支撑块501的作用;The fixing assembly 5 includes two groups of support blocks 501 sleeved inside the sleeve 4, one side of one group of support blocks 501 is fixedly connected to a limiting column 502, and a spring 503 is sleeved on the surface of the limiting column 502. The spring 503 is arranged to squeeze the support block 501;
插接组件6包括固定连接于套筒4底部的插接筒601,插接筒601的内部插接有方形转轴602,通过方形转轴602的设置,起到了插接转动的作用;The plug-in assembly 6 includes a plug-in barrel 601 fixedly connected to the bottom of the sleeve 4, and a square shaft 602 is plugged into the interior of the plug-in barrel 601. The square shaft 602 is provided to achieve plug-in rotation.
转盘2的底部固定连接有步进电机B8,步进电机A7的底部固定连接有伸缩气缸9,通过伸缩气缸9的设置,起到了升降的作用;The bottom of the turntable 2 is fixedly connected with a stepper motor B8, and the bottom of the stepper motor A7 is fixedly connected with a telescopic cylinder 9, and the telescopic cylinder 9 is set to achieve the lifting effect;
箱体1的顶面固定连接有升降臂10,升降臂10的一端固定连接有切刀11,通过切刀11的设置,起到了切削的作用;A lifting arm 10 is fixedly connected to the top surface of the box body 1, and a cutter 11 is fixedly connected to one end of the lifting arm 10. The setting of the cutter 11 plays a cutting role;
转盘2的表面开设有与套筒4相适配的固定孔,支撑块501的一侧开设有与限位柱502相适配的伸缩孔,通过伸缩孔的作用,起到了限位柱502插接的作用;The surface of the turntable 2 is provided with a fixing hole adapted to the sleeve 4, and one side of the support block 501 is provided with a telescopic hole adapted to the limit column 502, through which the limit column 502 is plugged in;
箱体1的底部固定连接有四组承重柱12,箱体1的顶部固定连接有防护罩13,通过防护罩13的设置,起到了防止废屑飞溅的作用。Four groups of load-bearing columns 12 are fixedly connected to the bottom of the box body 1, and a protective cover 13 is fixedly connected to the top of the box body 1. The setting of the protective cover 13 can prevent waste chips from splashing.
本实用新型中,该装置的工作步骤如下:In the utility model, the working steps of the device are as follows:
第一步骤:在需要将衬套固定时,将衬套的内圈插入两组支撑块501表面,插入产生的挤压,使得支撑块501上的限位柱502插入另一组支撑块501上的伸缩孔内,弹簧503受力形变产生反弹力,将两组支撑块501挤压在衬套内壁;Step 1: When the bushing needs to be fixed, the inner ring of the bushing is inserted into the surface of the two groups of support blocks 501. The insertion generates extrusion so that the limit column 502 on the support block 501 is inserted into the telescopic hole on the other group of support blocks 501. The spring 503 is deformed by force to generate rebound force, which squeezes the two groups of support blocks 501 against the inner wall of the bushing;
第二步骤:在需要衬套去胶边时,将多组衬套插入支撑块501中,启动步进电机B8带动转盘2转动到切刀11下方,进而伸缩气缸9推动步进电机A7上的方形转轴602,插入插接筒601内,启动步进电机A7,带动衬套转动,切刀11下行切削;Step 2: When the bushings need to be debonded, multiple bushings are inserted into the support block 501, and the stepper motor B8 is started to drive the turntable 2 to rotate below the cutter 11, and then the telescopic cylinder 9 pushes the square shaft 602 on the stepper motor A7, inserts it into the plug-in tube 601, and the stepper motor A7 is started to drive the bushings to rotate, and the cutter 11 cuts downward;
第三步骤:完成去胶边后,伸缩气缸9收缩,将方形转轴602从插接筒601内抽出,步进电机B8转动将下一组未加工衬套移至切刀11下方进行循环。Step 3: After the glue edge is removed, the telescopic cylinder 9 contracts to extract the square shaft 602 from the plug-in tube 601, and the stepper motor B8 rotates to move the next group of unprocessed bushings to the bottom of the cutter 11 for circulation.
需要说明的是,本实用新型的设备结构和附图主要对本实用新型的原理进行描述,在该设计原理的技术上,装置的动力机构、供电系统及控制系统等的设置并没有完全描述清楚,而在本领域技术人员理解上述实用新型的原理的前提下,可清楚获知其动力机构、供电系统及控制系统的具体,申请文件的控制方式是通过控制器来自动控制,控制器的控制电路通过本领域的技术人员简单编程即可实现;It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
其中所使用到的标准零件均可以从市场上购买,而且根据说明书和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中常规的型号,且本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知。The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420402435.8U CN221872862U (en) | 2024-03-01 | 2024-03-01 | A glue edge removal device for automobile bushing production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420402435.8U CN221872862U (en) | 2024-03-01 | 2024-03-01 | A glue edge removal device for automobile bushing production |
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| CN221872862U true CN221872862U (en) | 2024-10-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420402435.8U Active CN221872862U (en) | 2024-03-01 | 2024-03-01 | A glue edge removal device for automobile bushing production |
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| Country | Link |
|---|---|
| CN (1) | CN221872862U (en) |
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2024
- 2024-03-01 CN CN202420402435.8U patent/CN221872862U/en active Active
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