CN221871639U - A dust removal device for diamond grinding wheel processing - Google Patents
A dust removal device for diamond grinding wheel processing Download PDFInfo
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- CN221871639U CN221871639U CN202322587594.8U CN202322587594U CN221871639U CN 221871639 U CN221871639 U CN 221871639U CN 202322587594 U CN202322587594 U CN 202322587594U CN 221871639 U CN221871639 U CN 221871639U
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- 239000000428 dust Substances 0.000 title claims abstract description 39
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 25
- 239000010432 diamond Substances 0.000 title claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 82
- 238000003754 machining Methods 0.000 claims abstract 7
- 238000003860 storage Methods 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 238000005520 cutting process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000005457 optimization Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域Technical Field
本实用新型涉及金刚石砂轮加工设备技术领域,具体为一种金刚石砂轮加工用除尘装置。The utility model relates to the technical field of diamond grinding wheel processing equipment, in particular to a dust removal device for diamond grinding wheel processing.
背景技术Background Art
砂轮是在磨料中加入结合剂,经压坯、干燥和焙烧而制成的多孔体,其中金刚石砂轮是砂轮的一种,主要用于玻璃、陶瓷、铁氧体、半导体材料等硬脆性材料和金属材料的研磨加工、硬质合金材料的外形加工、电解磨削加工,以及磨削加工中心用金刚石钻头的磨削等重负荷切割;Grinding wheel is a porous body made by adding a binder to abrasive, pressing, drying and calcining. Diamond grinding wheel is a kind of grinding wheel, which is mainly used for grinding hard and brittle materials such as glass, ceramics, ferrite, semiconductor materials and metal materials, contour processing of cemented carbide materials, electrolytic grinding, grinding of diamond drill bits for grinding centers and other heavy-duty cutting.
在金刚石砂轮的加工过程中,加工工件或加工设备的表面容易出现灰尘,需要对灰尘进行清除,常用的除尘方式是使用压缩空气冲击物体表面,将物体表面的灰尘吹离,以达到除尘的目的;During the processing of diamond grinding wheels, dust is likely to appear on the surface of the workpiece or processing equipment, and the dust needs to be removed. The commonly used dust removal method is to use compressed air to impact the surface of the object and blow away the dust on the surface of the object to achieve the purpose of dust removal;
金刚石砂轮在切割的过程中,会产生大量的碎屑,现有技术中用于金刚石砂轮加工的除尘装置,较难将切割过程中产生的碎屑进行收集,存在安全隐患,进而影响加工效果。A large amount of debris is generated during the cutting process of the diamond grinding wheel. The dust removal device used for diamond grinding wheel processing in the prior art is difficult to collect the debris generated during the cutting process, which poses a safety hazard and further affects the processing effect.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种金刚石砂轮加工用除尘装置,具有便于收集碎屑,安全系数高,加工效果好的特点。The utility model aims to provide a dust removal device for diamond grinding wheel processing, which has the characteristics of convenient collection of debris, high safety factor and good processing effect.
为实现上述目的,本实用新型提供如下技术方案:一种金刚石砂轮加工用除尘装置,包括操作台,所述操作台的上端面固定连接有支撑台,所述支撑台的上端面固定安装有驱动电机,所述驱动电机的输出端固定连接有砂轮主体,所述操作台的上端面固定连接有外壳,所述外壳的内部固定连接有吸尘罩,所述操作台的上端面固定连接有与吸尘罩连通的杂物箱,所述杂物箱的上端面固定安装有风机,所述风机通过输送管与杂物箱连通;To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust removal device for diamond grinding wheel processing, comprising an operating table, the upper end surface of the operating table is fixedly connected to a support table, the upper end surface of the support table is fixedly installed with a drive motor, the output end of the drive motor is fixedly connected to a grinding wheel body, the upper end surface of the operating table is fixedly connected to a shell, the interior of the shell is fixedly connected to a dust hood, the upper end surface of the operating table is fixedly connected to a debris box connected to the dust hood, the upper end surface of the debris box is fixedly installed with a fan, and the fan is connected to the debris box through a delivery pipe;
所述操作台的下方活动连接有水箱,所述水箱的上端面插接有输水管,所述输水管的一端贯穿操作台并延伸至外壳的内部固定连接有喷头,所述输水管的外壁固定安装有水泵;A water tank is movably connected below the operating table, a water pipe is plugged into the upper end surface of the water tank, one end of the water pipe passes through the operating table and extends to the inside of the shell and is fixedly connected to a nozzle, and a water pump is fixedly installed on the outer wall of the water pipe;
所述操作台的上端面开设有蓄水槽。The upper end surface of the operating table is provided with a water storage tank.
为了便于收集从喷头喷出的水,作为本实用新型的一种金刚石砂轮加工用除尘装置优选的,所述蓄水槽的下端面固定安装有与水箱相连通的流通管。In order to collect the water sprayed from the nozzle, as a preferred dust removal device for diamond grinding wheel processing of the utility model, a flow pipe connected to the water tank is fixedly installed on the lower end surface of the water storage tank.
为了便于对工件进行加工,作为本实用新型的一种金刚石砂轮加工用除尘装置优选的,所述外壳的前端面为半开口结构,所述砂轮主体位于外壳的内部。In order to facilitate the processing of the workpiece, as a preferred dust removal device for diamond grinding wheel processing of the utility model, the front end surface of the shell is a semi-open structure, and the grinding wheel body is located inside the shell.
为了便于清理杂物箱中的碎屑,作为本实用新型的一种金刚石砂轮加工用除尘装置优选的,所述杂物箱的内部底端呈斜坡结构。In order to facilitate the cleaning of debris in the glove box, as a preferred dust removal device for diamond wheel processing of the utility model, the inner bottom end of the glove box is in a slope structure.
为了对流入到蓄水槽中的水进行过滤,作为本实用新型的一种金刚石砂轮加工用除尘装置优选的,所述蓄水槽的内部固定连接有滤网。In order to filter the water flowing into the water storage tank, as a preferred dust removal device for diamond grinding wheel processing of the utility model, a filter screen is fixedly connected to the inside of the water storage tank.
为了便于移动水箱,作为本实用新型的一种金刚石砂轮加工用除尘装置优选的,所述水箱的前端面固定连接有把手,所述水箱的下端面固定连接有多个万向轮。In order to facilitate the movement of the water tank, as a preferred dust removal device for diamond grinding wheel processing of the utility model, the front end surface of the water tank is fixedly connected with a handle, and the lower end surface of the water tank is fixedly connected with a plurality of universal wheels.
为了防止碎屑进入输送管,作为本实用新型的一种金刚石砂轮加工用除尘装置优选的,所述杂物箱的内部顶端固定连接有位于输送管下方的滤板。In order to prevent debris from entering the delivery pipe, as a preferred dust removal device for diamond wheel processing of the utility model, the internal top end of the debris box is fixedly connected with a filter plate located below the delivery pipe.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
在砂轮主体切割的过程中,启动风机,使得加工过程中产生的碎屑通过吸尘罩进入到杂物箱中进行收集,外壳对碎屑起到抵挡的作用,防止碎屑向四周散开,进而使得碎屑在风机的作用下快速的收集在杂物箱中,以防碎屑飞溅对操作员造成伤害,安全系数高;During the cutting process of the grinding wheel body, the fan is started, so that the debris generated during the processing enters the debris box through the dust cover for collection. The shell plays a role in resisting the debris, preventing the debris from scattering around, and then the debris is quickly collected in the debris box under the action of the fan to prevent the debris from splashing and causing harm to the operator, with a high safety factor;
加工完成后,启动水泵,水箱中的水流经输送管由喷头喷出,以便于对加工的工件进行降温,并将其收集在水槽中,有利于提高加工效果。After the processing is completed, the water pump is started, and the water in the water tank flows through the delivery pipe and is sprayed out from the nozzle to cool the processed workpiece and collect it in the water tank, which is beneficial to improve the processing effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体剖视结构图;Figure 1 is a cross-sectional view of the overall structure of the utility model;
图2为本实用新型整体右视结构图;Figure 2 is a right-side structural diagram of the utility model as a whole;
图3为本实用新型局部立体结构图。FIG. 3 is a partial three-dimensional structural diagram of the utility model.
图中:1、操作台;2、支撑台;3、砂轮主体;4、驱动电机;5、外壳;6、吸尘罩;7、杂物箱;8、风机;9、输送管;10、水箱;11、输水管;12、喷头;13、水泵;14、蓄水槽;15、流通管;16、滤网;17、把手;18、万向轮;19、滤板。In the figure: 1. operating table; 2. supporting table; 3. grinding wheel body; 4. driving motor; 5. outer casing; 6. dust hood; 7. sundries box; 8. fan; 9. delivery pipe; 10. water tank; 11. water pipe; 12. nozzle; 13. water pump; 14. water storage tank; 15. circulation pipe; 16. filter screen; 17. handle; 18. universal wheel; 19. filter plate.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
在本实用新型的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
请参阅图1至图3,一种金刚石砂轮加工用除尘装置,包括操作台1,操作台1的上端面固定连接有支撑台2,支撑台2的上端面固定安装有驱动电机4,驱动电机4的输出端固定连接有砂轮主体3,操作台1的上端面固定连接有外壳5,外壳5的内部固定连接有吸尘罩6,操作台1的上端面固定连接有与吸尘罩6连通的杂物箱7,杂物箱7的上端面固定安装有风机8,风机8通过输送管9与杂物箱7连通;Please refer to Figures 1 to 3, a dust removal device for diamond grinding wheel processing includes an operating table 1, the upper end surface of the operating table 1 is fixedly connected to a support table 2, the upper end surface of the support table 2 is fixedly installed with a drive motor 4, the output end of the drive motor 4 is fixedly connected to a grinding wheel body 3, the upper end surface of the operating table 1 is fixedly connected to a housing 5, the interior of the housing 5 is fixedly connected to a dust hood 6, the upper end surface of the operating table 1 is fixedly connected to a debris box 7 connected to the dust hood 6, the upper end surface of the debris box 7 is fixedly installed with a fan 8, and the fan 8 is connected to the debris box 7 through a conveying pipe 9;
操作台1的下方活动连接有水箱10,水箱10的上端面插接有输水管11,输水管11的一端贯穿操作台1并延伸至外壳5的内部固定连接有喷头12,输水管11的外壁固定安装有水泵13;A water tank 10 is movably connected to the bottom of the operating table 1, and a water pipe 11 is inserted into the upper end surface of the water tank 10. One end of the water pipe 11 passes through the operating table 1 and extends to the inside of the housing 5, where a nozzle 12 is fixedly connected. A water pump 13 is fixedly installed on the outer wall of the water pipe 11.
操作台1的上端面开设有蓄水槽14。A water storage tank 14 is provided on the upper end surface of the operating table 1 .
本实施例中:在砂轮主体3切割的过程中,启动风机8,使得加工过程中产生的碎屑通过吸尘罩6进入到杂物箱7中进行收集,外壳5对碎屑起到抵挡的作用,防止碎屑散开,进而使得碎屑在风机8的作用下快速的收集在杂物箱7中,以防碎屑飞溅对操作员造成伤害,安全系数高;In this embodiment: during the cutting process of the grinding wheel body 3, the fan 8 is started, so that the debris generated during the processing enters the debris box 7 through the dust cover 6 for collection, and the shell 5 plays a role in resisting the debris to prevent the debris from scattering, so that the debris is quickly collected in the debris box 7 under the action of the fan 8, so as to prevent the debris from splashing and causing harm to the operator, and the safety factor is high;
加工完成后,启动水泵13,水箱10中的水流经输水管11由喷头12喷出,以便于对加工的工件进行降温,并将其收集在蓄水槽14中,有利于提高加工效果。After the processing is completed, the water pump 13 is started, and the water in the water tank 10 flows through the water pipe 11 and is sprayed out from the nozzle 12 to cool the processed workpiece and collect it in the water storage tank 14, which is beneficial to improve the processing effect.
作为本实用新型的一种技术优化方案,蓄水槽14的下端面固定安装有与水箱10相连通的流通管15。As a technical optimization solution of the present invention, a flow pipe 15 connected to the water tank 10 is fixedly installed on the lower end surface of the water storage tank 14.
本实施例中:通过设置流通管15,以便于使得蓄水槽14中的水通过流通管15流入到水箱10中,在水泵13的作用下进行循环利用。In this embodiment, a circulation pipe 15 is provided so that the water in the water storage tank 14 can flow into the water tank 10 through the circulation pipe 15 and be circulated under the action of the water pump 13 .
作为本实用新型的一种技术优化方案,外壳5的前端面为半开口结构,砂轮主体3位于外壳5的内部。As a technical optimization solution of the present utility model, the front end surface of the shell 5 is a semi-open structure, and the grinding wheel body 3 is located inside the shell 5 .
本实施例中:外壳5的前端面为半开口结构,以便于将需要切割的工件从开口推进,进而通过砂轮主体3进行切割。In this embodiment, the front end surface of the housing 5 is a semi-open structure, so that the workpiece to be cut can be pushed through the opening and then cut by the grinding wheel body 3 .
作为本实用新型的一种技术优化方案,杂物箱7的内部底端呈斜坡结构。As a technical optimization solution of the present utility model, the inner bottom end of the glove box 7 is a slope structure.
本实施例中:打开杂物箱7右侧的杂物出料门板,以便于使得收集在杂物箱7的碎屑沿着斜坡流动,进而对其进行清理。In this embodiment, the debris discharging door plate on the right side of the debris box 7 is opened so that the debris collected in the debris box 7 flows along the slope and is then cleaned.
作为本实用新型的一种技术优化方案,蓄水槽14的内部固定连接有滤网16。As a technical optimization solution of the present invention, a filter screen 16 is fixedly connected to the interior of the water storage tank 14 .
本实施例中:通过设置滤网16,以便于对流入蓄水槽14中的水进行过滤,以防对流通管15造成堵塞。In this embodiment, a filter screen 16 is provided to filter the water flowing into the water storage tank 14 to prevent the convection pipe 15 from being blocked.
作为本实用新型的一种技术优化方案,水箱10的前端面固定连接有把手17,水箱10的下端面固定连接有多个万向轮18。As a technical optimization solution of the present utility model, a handle 17 is fixedly connected to the front end surface of the water tank 10 , and a plurality of universal wheels 18 are fixedly connected to the lower end surface of the water tank 10 .
本实施例中:输水管11和流通管15的下端为软管,将输水管11和流通管15移出水箱10,握住把手17拉动水箱10移动,以便于对水箱10中添加水。In this embodiment, the lower ends of the water delivery pipe 11 and the circulation pipe 15 are hoses. The water delivery pipe 11 and the circulation pipe 15 are moved out of the water tank 10 , and the handle 17 is held to pull the water tank 10 to move, so as to add water into the water tank 10 .
作为本实用新型的一种技术优化方案,杂物箱7的内部顶端固定连接有位于输送管9下方的滤板19。As a technical optimization solution of the utility model, a filter plate 19 located below the delivery pipe 9 is fixedly connected to the inner top of the sundries box 7 .
本实施例中:通过设置滤板19,以防碎屑通过输送管9对其造成堵塞。In this embodiment, a filter plate 19 is provided to prevent debris from passing through the conveying pipe 9 and clogging it.
本实用新型的工作原理及使用流程:The working principle and use process of this utility model:
将需要进行切割的工件从外壳5开口的一侧移动,使其靠近砂轮主体3,启动驱动电机4带动砂轮主体3对工件进行切割,在砂轮主体3切割的过程中,启动风机8,使得加工过程中产生的碎屑通过吸尘罩6进入到杂物箱7中进行收集,外壳5对碎屑起到抵挡的作用,防止碎屑向四周散开,进而使得碎屑和灰尘等杂物在风机8的作用下快速的收集在杂物箱7中,以防碎屑飞溅对操作员造成伤害,安全系数高;The workpiece to be cut is moved from one side of the opening of the housing 5 to make it close to the grinding wheel body 3, and the driving motor 4 is started to drive the grinding wheel body 3 to cut the workpiece. During the cutting process of the grinding wheel body 3, the fan 8 is started, so that the debris generated during the processing enters the debris box 7 through the dust cover 6 for collection. The housing 5 has a blocking effect on the debris to prevent the debris from scattering around, and then the debris and dust and other sundries are quickly collected in the debris box 7 under the action of the fan 8 to prevent the debris from splashing and causing harm to the operator, and the safety factor is high;
打开杂物箱7右侧的杂物出料门板,以便于使得收集在杂物箱7的碎屑沿着斜坡流动,进而对其进行清理;Open the debris discharge door panel on the right side of the debris box 7 so that the debris collected in the debris box 7 flows along the slope and is then cleaned;
加工完成后,启动水泵13,使得水箱10中的水流经输水管11由喷头12喷出,以便于对加工的工件进行降温,并将其收集在蓄水槽14中,有利于提高加工效果,收集在蓄水槽14中的水由滤网16过滤后,通过流通管15流入到水箱10中,在水泵13的作用下进行循环利用,将输水管11和流通管15移出水箱10,握住把手17拉动水箱10移动,以便于对水箱10中添加水。After the processing is completed, the water pump 13 is started, so that the water in the water tank 10 flows through the water pipe 11 and is sprayed out by the nozzle 12, so as to cool the processed workpiece, and collect it in the water storage tank 14, which is beneficial to improve the processing effect. The water collected in the water storage tank 14 is filtered by the filter 16, and then flows into the water tank 10 through the circulation pipe 15, and is recycled under the action of the water pump 13. The water pipe 11 and the circulation pipe 15 are moved out of the water tank 10, and the handle 17 is held to pull the water tank 10 to move, so as to add water to the water tank 10.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322587594.8U CN221871639U (en) | 2023-09-22 | 2023-09-22 | A dust removal device for diamond grinding wheel processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322587594.8U CN221871639U (en) | 2023-09-22 | 2023-09-22 | A dust removal device for diamond grinding wheel processing |
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| CN221871639U true CN221871639U (en) | 2024-10-22 |
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| CN202322587594.8U Active CN221871639U (en) | 2023-09-22 | 2023-09-22 | A dust removal device for diamond grinding wheel processing |
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