CN221871600U - Equipment state monitoring system - Google Patents
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- CN221871600U CN221871600U CN202420369775.5U CN202420369775U CN221871600U CN 221871600 U CN221871600 U CN 221871600U CN 202420369775 U CN202420369775 U CN 202420369775U CN 221871600 U CN221871600 U CN 221871600U
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 83
- 238000005498 polishing Methods 0.000 claims abstract description 19
- 238000001914 filtration Methods 0.000 claims abstract description 8
- 238000007689 inspection Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 abstract description 6
- 239000002351 wastewater Substances 0.000 description 10
- 238000005457 optimization Methods 0.000 description 7
- 239000002699 waste material Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及抛光清洗设备技术领域,具体为一种设备状态监测系统。The utility model relates to the technical field of polishing and cleaning equipment, in particular to an equipment status monitoring system.
背景技术Background Art
抛光清洗处理对于电机定子外壳的生产过程非常重要,可以提高产品的质量和外观,同时也符合制造工艺的要求。Polishing and cleaning treatment is very important for the production process of motor stator housing, which can improve the quality and appearance of the product while also meeting the requirements of the manufacturing process.
经检索,现有技术中,中国专利申请号:CN202320478765.0,公开了一种电机定子壳抛光清洗设备,该实用新型,通过收集箱对废水进行收集,通过滑块和滑轨的设置,便于对收集箱进行快速安装与拆卸,从而便于对收集箱内的废水进行处理。After searching, in the prior art, Chinese patent application number: CN202320478765.0 discloses a motor stator casing polishing and cleaning device. The utility model collects waste water through a collecting box. The setting of a slider and a slide rail facilitates the quick installation and disassembly of the collecting box, thereby facilitating the treatment of the waste water in the collecting box.
但该装置仍具有以下缺陷:申请人认为上述装置的收集箱缺少监测设备,收集箱在使用过程中易出现废水溢出的情况发生,同时废水不便进行循环使用,会造成资源浪费。However, the device still has the following defects: the applicant believes that the collection box of the above device lacks monitoring equipment, and wastewater overflow is prone to occur during use of the collection box. At the same time, the wastewater is inconvenient to recycle, which will cause waste of resources.
因此,本领域技术人员提供了一种设备状态监测系统,以解决上述现有技术中提到的问题。Therefore, those skilled in the art provide a device status monitoring system to solve the problems mentioned in the above-mentioned prior art.
实用新型内容Utility Model Content
为了解决上述问题,本实用新型提供了一种设备状态监测系统。In order to solve the above problems, the utility model provides an equipment status monitoring system.
本实用新型是通过以下技术方案实现的:The utility model is realized by the following technical solutions:
一种设备状态监测系统,包括箱体,所述箱体的底部通过螺栓固定连接有水箱,所述水箱的内腔通过螺栓固定连接有收集箱,所述箱体和水箱之间通过收集管进行连通,所述收集箱的内腔设置有过滤机构,所述收集箱的底部设置有监测机构,所述监测机构包括开设于收集箱底部的排水孔,所述排水孔的底部连通有排水管,所述排水孔和排水管之间固定装配有流量计,所述箱体一侧的下半部和上半部分别固定装配有PLC控制器和警报器,所述PLC控制器分别通过导线与警报器和流量计电性连接,所述箱体内腔的上半部和下半部分别设置有抛光机构和夹持机构,所述抛光机构的一侧设置有喷头,所述喷头的一侧设置有循环机构。A device status monitoring system comprises a box body, the bottom of which is fixedly connected to a water tank by bolts, the inner cavity of the water tank is fixedly connected to a collecting box by bolts, the box body and the water tank are connected by a collecting pipe, the inner cavity of the collecting box is provided with a filtering mechanism, the bottom of the collecting box is provided with a monitoring mechanism, the monitoring mechanism comprises a drainage hole opened at the bottom of the collecting box, the bottom of the drainage hole is connected with a drainage pipe, a flow meter is fixedly installed between the drainage hole and the drainage pipe, a PLC controller and an alarm are fixedly installed on the lower half and the upper half of one side of the box body, respectively, the PLC controller is electrically connected to the alarm and the flow meter through wires, the upper half and the lower half of the inner cavity of the box body are respectively provided with a polishing mechanism and a clamping mechanism, a nozzle is provided on one side of the polishing mechanism, and a circulation mechanism is provided on one side of the nozzle.
作为优选,所述循环机构包括固定装配于水箱一侧的水泵,所述水泵的底部通过进水管与水箱的内腔连通,所述水泵的顶部通过出水管与喷头连通。Preferably, the circulation mechanism comprises a water pump fixedly mounted on one side of the water tank, the bottom of the water pump is connected to the inner cavity of the water tank through a water inlet pipe, and the top of the water pump is connected to the nozzle through a water outlet pipe.
作为优选,所述过滤机构包括通过螺栓固定连接于收集箱内腔两侧的卡块,所述卡块的内侧卡接有过滤网,所述收集箱的顶部为敞口,所述收集箱的正面设置有检修门。Preferably, the filtering mechanism comprises blocks fixedly connected to both sides of the inner cavity of the collection box by bolts, a filter screen is clamped on the inner side of the blocks, the top of the collection box is open, and an inspection door is provided on the front of the collection box.
作为优选,所述抛光机构包括埋设于箱体顶部的第一推杆,所述第一推杆的伸缩杆固定装配有抛光设备。Preferably, the polishing mechanism comprises a first push rod embedded in the top of the box body, and the telescopic rod of the first push rod is fixedly equipped with a polishing device.
作为优选,所述夹持机构包括固定装配于箱体内腔两侧的第二推杆,所述第二推杆的伸缩杆均通过螺栓固定连接有夹持块。Preferably, the clamping mechanism comprises a second push rod fixedly mounted on both sides of the inner cavity of the box body, and the telescopic rods of the second push rod are fixedly connected to the clamping block by bolts.
作为优选,所述箱体内腔的下壁通过螺栓固定连接有集水槽,所述集水槽与收集管连通。Preferably, a water collecting trough is fixedly connected to the lower wall of the inner cavity of the box body by bolts, and the water collecting trough is connected to the collection pipe.
作为优选,所述出水管的表面固定装配有支撑块,所述支撑块通过螺栓固定连接于箱体的表面。Preferably, a support block is fixedly mounted on the surface of the water outlet pipe, and the support block is fixedly connected to the surface of the box body by bolts.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过排水孔、排水管、流量计、PLC控制器和警报器的结构设计,通过排水孔和排水管的配合便于将收集箱内的水排出,而通过流量计可对水流量进行监测,当水流量降低时可通过PLC控制器和警报器的配合发出警报,从而对现场操作人员进行警示,由此避免收集箱内的水无法正常排放而导致溢出的问题发生。1. The utility model adopts the structural design of the drain hole, drain pipe, flow meter, PLC controller and alarm. The cooperation of the drain hole and the drain pipe facilitates the drainage of the water in the collection box, and the water flow can be monitored by the flow meter. When the water flow is reduced, an alarm can be sounded through the cooperation of the PLC controller and the alarm, thereby alerting the on-site operators, thereby avoiding the problem of overflow caused by the inability to drain the water in the collection box normally.
2、本实用新型通过过滤网、水泵、进水管和出水管的结构设计,通过过滤网可以对进入收集箱的水进行过滤,而通过水泵、进水管和出水管配合可以将过滤后的水重新连通至喷头,由此实现对清洗用水的循环使用,可有效避免资源浪费。2. The utility model adopts the structural design of the filter net, water pump, water inlet pipe and water outlet pipe. The water entering the collection box can be filtered through the filter net, and the filtered water can be reconnected to the nozzle through the cooperation of the water pump, water inlet pipe and water outlet pipe, thereby realizing the recycling of cleaning water and effectively avoiding waste of resources.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的箱体和水箱剖视结构示意图;Figure 2 is a schematic cross-sectional view of the box body and water tank of the utility model;
图3为本实用新型的收集箱剖视结构示意图;FIG3 is a schematic cross-sectional view of the collection box of the present invention;
图4为本实用新型的侧视结构示意图。FIG. 4 is a side structural schematic diagram of the present utility model.
图中:1、箱体;2、水箱;3、收集箱;4、收集管;5、排水孔;6、排水管;7、流量计;8、PLC控制器;9、警报器;10、喷头;11、水泵;12、进水管;13、出水管;14、卡块;15、过滤网;16、检修门;17、第一推杆;18、第二推杆;19、夹持块;20、集水槽;21、支撑块。In the figure: 1. box body; 2. water tank; 3. collection box; 4. collection pipe; 5. drainage hole; 6. drainage pipe; 7. flow meter; 8. PLC controller; 9. alarm; 10. nozzle; 11. water pump; 12. water inlet pipe; 13. water outlet pipe; 14. block; 15. filter screen; 16. inspection door; 17. first push rod; 18. second push rod; 19. clamping block; 20. water collecting tank; 21. support block.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1~4,本实用新型提供的实施例:Please refer to Figures 1 to 4, the embodiments provided by the utility model:
本申请实施例公开了一种设备状态监测系统,包括箱体1,箱体1的底部通过螺栓固定连接有水箱2,水箱2的内腔通过螺栓固定连接有收集箱3,箱体1和水箱2之间通过收集管4进行连通,收集箱3的内腔设置有过滤机构,收集箱3的底部设置有监测机构,监测机构包括开设于收集箱3底部的排水孔5,排水孔5的底部连通有排水管6,排水孔5和排水管6之间固定装配有流量计7,箱体1一侧的下半部和上半部分别固定装配有PLC控制器8和警报器9,PLC控制器8分别通过导线与警报器9和流量计7电性连接,箱体1内腔的上半部和下半部分别设置有抛光机构和夹持机构,抛光机构的一侧设置有喷头10,喷头10的一侧设置有循环机构。The embodiment of the present application discloses an equipment status monitoring system, including a box body 1, a water tank 2 is fixedly connected to the bottom of the box body 1 by bolts, a collecting box 3 is fixedly connected to the inner cavity of the water tank 2 by bolts, the box body 1 and the water tank 2 are connected by a collecting pipe 4, the inner cavity of the collecting box 3 is provided with a filtering mechanism, the bottom of the collecting box 3 is provided with a monitoring mechanism, the monitoring mechanism includes a drainage hole 5 opened at the bottom of the collecting box 3, the bottom of the drainage hole 5 is connected with a drainage pipe 6, a flow meter 7 is fixedly installed between the drainage hole 5 and the drainage pipe 6, a PLC controller 8 and an alarm 9 are fixedly installed on the lower half and the upper half of one side of the box body 1, respectively, the PLC controller 8 is electrically connected to the alarm 9 and the flow meter 7 through wires, the upper half and the lower half of the inner cavity of the box body 1 are respectively provided with a polishing mechanism and a clamping mechanism, a nozzle 10 is provided on one side of the polishing mechanism, and a circulation mechanism is provided on one side of the nozzle 10.
作为本实用新型的一种技术优化方案,通过流量计7可以对水流量进行监测,若水流量降低可通过PLC控制器8和警报器9的配合对操作人员进行警示,而操作人员可通过将过滤网15取出进行清理,从而避免过滤网15堵塞造成收集箱3的内水无法正常排出,由此保障装置的稳定运行。As a technical optimization scheme of the utility model, the water flow rate can be monitored by the flow meter 7. If the water flow rate decreases, the operator can be warned through the cooperation of the PLC controller 8 and the alarm 9. The operator can take out the filter 15 for cleaning, thereby avoiding clogging of the filter 15 and causing the water in the collection box 3 to be unable to be discharged normally, thereby ensuring the stable operation of the device.
循环机构包括固定装配于水箱2一侧的水泵11,水泵11的底部通过进水管12与水箱2的内腔连通,水泵11的顶部通过出水管13与喷头10连通。The circulation mechanism includes a water pump 11 fixedly mounted on one side of the water tank 2 . The bottom of the water pump 11 is connected to the inner cavity of the water tank 2 through a water inlet pipe 12 , and the top of the water pump 11 is connected to the nozzle 10 through a water outlet pipe 13 .
作为本实用新型的一种技术优化方案,通过水泵11、进水管12与出水管13的配合可以将水箱2内经过过滤的水连通至喷头10进行重复利用,由此避免资源浪费。As a technical optimization solution of the utility model, the filtered water in the water tank 2 can be connected to the nozzle 10 for reuse through the cooperation of the water pump 11, the water inlet pipe 12 and the water outlet pipe 13, thereby avoiding waste of resources.
过滤机构包括通过螺栓固定连接于收集箱3内腔两侧的卡块14,卡块14的内侧卡接有过滤网15,收集箱3的顶部为敞口,收集箱3的正面设置有检修门16。The filtering mechanism includes a block 14 fixedly connected to both sides of the inner cavity of the collection box 3 by bolts, and a filter screen 15 is clamped on the inner side of the block 14. The top of the collection box 3 is open, and an inspection door 16 is provided on the front of the collection box 3.
作为本实用新型的一种技术优化方案,通过卡块14可方便使用者对过滤网15进行拆装,由此可降低维护难度。As a technical optimization solution of the present invention, the clamping block 14 can facilitate the user to disassemble and assemble the filter screen 15, thereby reducing the difficulty of maintenance.
抛光机构包括埋设于箱体1顶部的第一推杆17,第一推杆17的伸缩杆固定装配有抛光设备。The polishing mechanism comprises a first push rod 17 embedded in the top of the box body 1, and a polishing device is fixedly mounted on the telescopic rod of the first push rod 17.
作为本实用新型的一种技术优化方案,通过第一推杆17可带动抛光设备进行升降,从而调节其高度位置,其中抛光设备为现有技术,在此不做赘述。As a technical optimization solution of the utility model, the polishing device can be driven to move up and down by the first push rod 17, so as to adjust its height position, wherein the polishing device is a prior art and will not be described in detail here.
夹持机构包括固定装配于箱体1内腔两侧的第二推杆18,第二推杆18的伸缩杆均通过螺栓固定连接有夹持块19。The clamping mechanism comprises a second push rod 18 fixedly mounted on both sides of the inner cavity of the box body 1, and the telescopic rods of the second push rod 18 are fixedly connected to the clamping blocks 19 by bolts.
作为本实用新型的一种技术优化方案,通过第二推杆18可带动夹持块19进行移动,直至对电机定子外壳进行固定,由此可代替人工对电机定子外壳进行夹持。As a technical optimization solution of the utility model, the second push rod 18 can drive the clamping block 19 to move until the motor stator housing is fixed, thereby replacing manual clamping of the motor stator housing.
箱体1内腔的下壁通过螺栓固定连接有集水槽20,集水槽20与收集管4连通。The lower wall of the inner cavity of the box body 1 is fixedly connected with a water collecting tank 20 by bolts, and the water collecting tank 20 is communicated with the collecting pipe 4.
作为本实用新型的一种技术优化方案,通过集水槽20可以对废水进行集中,由此避免废水四溅影响加工环境。As a technical optimization solution of the present invention, waste water can be concentrated through the water collecting tank 20, thereby preventing waste water from splashing and affecting the processing environment.
出水管13的表面固定装配有支撑块21,支撑块21通过螺栓固定连接于箱体1的表面。A support block 21 is fixedly mounted on the surface of the water outlet pipe 13 , and the support block 21 is fixedly connected to the surface of the box body 1 by bolts.
作为本实用新型的一种技术优化方案,通过支撑块21对出水管13进行支撑,从而可提高其稳定性。As a technical optimization solution of the present invention, the water outlet pipe 13 is supported by the support block 21, so as to improve its stability.
工作原理:使用者将电机定子外壳放置于夹持块19的内侧,随后通过第二推杆18带动夹持块19移动并对电机定子外壳进行固定,随后使用者可通过第二推杆18和抛光设备的配合对电机定子外壳进行抛光,然后使用者可通过水泵11、进水管12和出水管13的配合使水通过喷头10喷出并对电机定子外壳进行清洗,随后废水会依次通过集水槽20、收集管4进入收集箱3的内腔,再经过过滤网15的过滤后由排水孔5和排水管6排出,此时流量计7会对水流量进行监测,若水流量降低,可判断为过滤网15堵塞,此时使用者可对过滤网15进行拆卸清理,由此避免堵塞造成废水溢出,可克服现有技术中收集箱3因缺少监测设备,收集箱3在使用过程中易出现废水溢出的情况发生,随后经过过滤的废水会通过排水孔5和排水管6排向水箱2,从而实现循环使用,由此避免资源浪费。Working principle: The user places the motor stator housing on the inner side of the clamping block 19, and then drives the clamping block 19 to move and fix the motor stator housing through the second push rod 18. Then the user can polish the motor stator housing through the cooperation of the second push rod 18 and the polishing equipment. Then the user can spray water through the nozzle 10 and clean the motor stator housing through the cooperation of the water pump 11, the water inlet pipe 12 and the water outlet pipe 13. Then the waste water will enter the inner cavity of the collection box 3 through the water collection tank 20 and the collection pipe 4 in turn, and then pass through the After filtering, the filter screen 15 is discharged through the drain hole 5 and the drain pipe 6. At this time, the flow meter 7 will monitor the water flow. If the water flow decreases, it can be determined that the filter screen 15 is blocked. At this time, the user can disassemble and clean the filter screen 15 to avoid wastewater overflow caused by blockage. This can overcome the problem that the collection box 3 in the prior art lacks monitoring equipment and is prone to wastewater overflow during use. Subsequently, the filtered wastewater will be discharged to the water tank 2 through the drain hole 5 and the drain pipe 6, thereby realizing recycling and avoiding waste of resources.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
综上所述,仅为本实用新型的较佳实施例而已,并非用来限定本实用新型实施的范围,凡依本实用新型权利要求范围所述的形状、构造、特征及精神所为的均等变化与修饰,均应包括于本实用新型的权利要求范围内。In summary, the above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. All equivalent changes and modifications to the shapes, structures, features and spirits described in the claims of the present invention should be included in the claims of the present invention.
Claims (7)
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