CN221871441U - Rim charge remove device of plastics moulding plastics - Google Patents
Rim charge remove device of plastics moulding plastics Download PDFInfo
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- CN221871441U CN221871441U CN202420876108.6U CN202420876108U CN221871441U CN 221871441 U CN221871441 U CN 221871441U CN 202420876108 U CN202420876108 U CN 202420876108U CN 221871441 U CN221871441 U CN 221871441U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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Abstract
本实用新型公开了塑料注塑技术领域的一种塑料注塑的边料去除装置,包括操作台,所述操作台底部的四角处均安装有支撑杆,操作台的中心处转动安装有上下通风的转台,操作台上安装有带动转台旋转的驱动组件,操作台顶部的一侧设有对塑料制品表面进行加工的打磨组件;所述转台的中心处安装有向下延伸的支撑管,所述支撑管的内部安装有对塑料制品进行固定的夹持组件,支撑管的底端连接有吸尘组件,操作台的底部安装有包裹操作台和吸尘组件的收集箱,本实用新型解决了现有塑料去除边料操作通常人工手持工具进行加工,其工作效率较低,不利于现代的自动化生产,且在边料去除过程中产生的碎屑不方便进行集中处理的问题。
The utility model discloses a plastic injection molding edge material removal device in the field of plastic injection molding technology, comprising an operating table, support rods are installed at the four corners of the bottom of the operating table, a turntable with up and down ventilation is rotatably installed at the center of the operating table, a driving component for driving the turntable to rotate is installed on the operating table, and a grinding component for processing the surface of the plastic product is arranged on one side of the top of the operating table; a support pipe extending downward is installed at the center of the turntable, a clamping component for fixing the plastic product is installed inside the support pipe, a dust collection component is connected to the bottom end of the support pipe, and a collection box for wrapping the operating table and the dust collection component is installed at the bottom of the operating table. The utility model solves the problem that the existing plastic edge material removal operation is usually processed by manual handheld tools, the work efficiency is low, it is not conducive to modern automated production, and the debris generated in the edge material removal process is not convenient for centralized treatment.
Description
技术领域Technical Field
本实用新型涉及塑料注塑技术领域,具体是一种塑料注塑的边料去除装置。The utility model relates to the technical field of plastic injection molding, in particular to a device for removing edge material of plastic injection molding.
背景技术Background Art
在塑料注塑生产过程中,注塑成型的塑料制品在模具对接位置容易出现边料现象,导致产品的中间部位形成一圈的毛刺边料,现有塑料去除边料操作通常人工手持工具进行加工,其工作效率较低,不利于现代的自动化生产,且在边料去除过程中产生的碎屑不方便进行集中处理,因此,本领域技术人员提供了一种塑料注塑的边料去除装置,以解决上述背景技术中提出的问题。During the plastic injection molding production process, the injection-molded plastic products are prone to edge material phenomenon at the mold docking position, resulting in a circle of burr edge material in the middle part of the product. The existing plastic edge material removal operation is usually processed manually with handheld tools, which has low work efficiency and is not conducive to modern automated production. In addition, the debris generated during the edge material removal process is not convenient for centralized processing. Therefore, technical personnel in this field provide a plastic injection molding edge material removal device to solve the problems raised in the above background technology.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种塑料注塑的边料去除装置,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a plastic injection molding edge material removal device to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种塑料注塑的边料去除装置,包括操作台,所述操作台底部的四角处均安装有支撑杆,操作台的中心处转动安装有上下通风的转台,操作台上安装有带动转台旋转的驱动组件,操作台顶部的一侧设有对塑料制品表面进行加工的打磨组件;To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plastic injection molding edge material removal device, comprising an operating table, support rods are installed at the four corners of the bottom of the operating table, a turntable with ventilation up and down is rotatably installed at the center of the operating table, a driving component for driving the turntable to rotate is installed on the operating table, and a grinding component for processing the surface of the plastic product is provided on one side of the top of the operating table;
所述转台的中心处安装有向下延伸的支撑管,所述支撑管的内部安装有对塑料制品进行固定的夹持组件,支撑管的底端连接有吸尘组件,操作台的底部安装有包裹操作台和吸尘组件的收集箱,所述收集箱的两侧均设有通风窗。A downwardly extending support tube is installed at the center of the turntable, a clamping assembly for fixing the plastic product is installed inside the support tube, a dust collection assembly is connected to the bottom end of the support tube, a collection box wrapping the operating table and the dust collection assembly is installed at the bottom of the operating table, and ventilation windows are provided on both sides of the collection box.
优选的:所述驱动组件包括固定安装在操作台顶部的伺服电机,所述伺服电机的输出端转轴延伸至操作台的下方并连接有齿轮,所述操作台的底端外圈设有与齿轮相啮合的齿环。Preferably, the driving assembly comprises a servo motor fixedly mounted on the top of the operating table, the output end shaft of the servo motor extends to the bottom of the operating table and is connected to a gear, and the outer ring of the bottom end of the operating table is provided with a gear ring meshing with the gear.
优选的:所述打磨组件包括固定安装在操作台顶部的液压杆,所述液压杆输出端通过支撑架安装有打磨板。Preferably, the grinding assembly comprises a hydraulic rod fixedly mounted on the top of the operating table, and a grinding plate is mounted on the output end of the hydraulic rod via a supporting frame.
优选的:所述支撑架包括与液压杆输出端连接的支撑块,所述支撑块的侧面与打磨板之间固定安装有两组固定杆,支撑块的顶部与打磨板的侧面连接有加强板,所述操作台的顶部焊接有支撑两组固定杆的固定块,所述固定杆与固定块滑动连接。Preferably: the support frame includes a support block connected to the output end of the hydraulic rod, two groups of fixed rods are fixedly installed between the side of the support block and the grinding plate, a reinforcing plate is connected to the top of the support block and the side of the grinding plate, a fixed block supporting the two groups of fixed rods is welded to the top of the operating table, and the fixed rods are slidably connected to the fixed block.
优选的:所述夹持组件包括固定安装在支撑管内部的两组对称架杆,两组所述架杆的表面滑动安装有两组对称的连接板,所述连接板顶部的一端设有抵接塑料制品内壁的卡板,所述支撑管的内部安装有带动两组卡板相对或反向移动的控制组件。Preferably: the clamping assembly includes two groups of symmetrical racks fixedly mounted inside a support tube, two groups of symmetrical connecting plates being slidably mounted on the surfaces of the two groups of racks, one end of the top of the connecting plate being provided with a clamping plate abutting against the inner wall of the plastic product, and a control assembly driving the two groups of clamping plates to move relative or reversely is installed inside the support tube.
优选的:所述控制组件包括固定安装在支撑管内部的电动伸缩杆,所述电动伸缩杆的顶端连接有升降板,所述升降板的顶部铰接连接有活动杆,所述活动杆的顶端与连接板的底部铰接连接。Preferably: the control component includes an electric telescopic rod fixedly installed inside the support tube, the top of the electric telescopic rod is connected to a lifting plate, the top of the lifting plate is hingedly connected to a movable rod, and the top of the movable rod is hingedly connected to the bottom of the connecting plate.
优选的:所述吸尘组件包括固定安装在支撑管底端的连接轴,所述连接轴的底端安装有吸风扇,所述收集箱的内部焊接有支撑连接轴的固定板,所述固定板与连接轴通过轴承转动连接。Preferably: the dust suction assembly includes a connecting shaft fixedly installed at the bottom end of the support tube, a suction fan is installed at the bottom end of the connecting shaft, a fixing plate supporting the connecting shaft is welded inside the collection box, and the fixing plate is rotatably connected to the connecting shaft through a bearing.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型中,通过设置夹持组件对需要加工的塑料制品进行固定,启动驱动组件带动转台及其顶部的塑料制品转动,将打磨组件移至与塑料制品相接触,能够实现对塑料制品外圈的自动去边,从而便于提升工作效率,利于实际应用的自动化生产。1. In the utility model, the plastic product to be processed is fixed by setting a clamping component, the driving component is started to drive the turntable and the plastic product on the top to rotate, and the grinding component is moved to contact the plastic product, so that the outer ring of the plastic product can be automatically deburred, thereby facilitating the improvement of work efficiency and facilitating the automated production of practical applications.
2、本实用新型中,转台在转动的同时带动支撑管及其底部的吸尘组件转动,操作台的底部设有收集箱,吸尘组件转动将操作台顶部飞溅的碎屑吸收至箱体的内部,能够方便对碎屑等杂质进行集中处理。2. In the utility model, the turntable drives the support tube and the dust collection component at the bottom thereof to rotate while rotating. A collection box is provided at the bottom of the operating table. The dust collection component rotates to absorb the debris splashed from the top of the operating table into the interior of the box, which can facilitate the centralized treatment of debris and other impurities.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构的示意图;FIG1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型整体结构的仰视图;FIG2 is a bottom view of the overall structure of the utility model;
图3为本实用新型整体结构的第一剖视图;FIG3 is a first cross-sectional view of the overall structure of the utility model;
图4为本实用新型整体结构的第二剖视图;FIG4 is a second cross-sectional view of the overall structure of the utility model;
图5为图4中A的结构放大图。FIG. 5 is an enlarged view of the structure of A in FIG. 4 .
图中:1、操作台;2、支撑杆;3、转台;4、支撑管;5、收集箱;6、通风窗;7、伺服电机;8、齿轮;9、齿环;10、液压杆;11、打磨板;12、支撑块;13、固定杆;14、加强板;15、固定块;16、架杆;17、连接板;18、卡板;19、电动伸缩杆;20、升降板;21、活动杆;22、连接轴;23、吸风扇;24、固定板。In the figure: 1. operating table; 2. support rod; 3. turntable; 4. support tube; 5. collection box; 6. ventilation window; 7. servo motor; 8. gear; 9. gear ring; 10. hydraulic rod; 11. grinding plate; 12. support block; 13. fixed rod; 14. reinforcement plate; 15. fixed block; 16. rack rod; 17. connecting plate; 18. card plate; 19. electric telescopic rod; 20. lifting plate; 21. movable rod; 22. connecting shaft; 23. suction fan; 24. fixing plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1~图5,本实用新型实施例中,一种塑料注塑的边料去除装置,包括操作台1,操作台1底部的四角处均安装有支撑杆2,操作台1的中心处转动安装有上下通风的转台3,操作台1上安装有带动转台3旋转的驱动组件,操作台1顶部的一侧设有对塑料制品表面进行加工的打磨组件,转台3的中心处安装有向下延伸的支撑管4,支撑管4的内部安装有对塑料制品进行固定的夹持组件,支撑管4的底端连接有吸尘组件,操作台1的底部安装有包裹操作台1和吸尘组件的收集箱5,收集箱5的两侧均设有通风窗6。Please refer to Figures 1 to 5. In the embodiment of the utility model, a plastic injection molding edge material removal device includes an operating table 1, support rods 2 are installed at the four corners of the bottom of the operating table 1, a turntable 3 with up and down ventilation is rotatably installed at the center of the operating table 1, a driving component for driving the turntable 3 to rotate is installed on the operating table 1, a grinding component for processing the surface of a plastic product is provided on one side of the top of the operating table 1, a downwardly extending support tube 4 is installed at the center of the turntable 3, a clamping component for fixing the plastic product is installed inside the support tube 4, a dust collection component is connected to the bottom of the support tube 4, a collecting box 5 that wraps the operating table 1 and the dust collection component is installed at the bottom of the operating table 1, and ventilation windows 6 are provided on both sides of the collecting box 5.
使用时,将需要去边加工的注塑成型的管类塑料产品套设至夹持组件的外圈,利用夹持组件可对塑料制品进行固定,启动打磨组件将其移至与塑料制品相接触后,开启驱动组件带动转台3转动,转台3通过支撑管4和夹持组件带动塑料制品一同进行稳固转动,打磨组件可对塑料制品外圈进行均匀去边,其支撑管4在转动时同时带动吸尘组件转动,吸尘组件可将塑料制品上打磨下来的碎屑吸收至收集箱5的内部,能够防止碎屑四处飞溅。When in use, the injection-molded tubular plastic product that needs to be de-edged is sleeved on the outer ring of the clamping component, the plastic product can be fixed by the clamping component, the grinding component is started to move it to contact the plastic product, and the driving component is turned on to drive the turntable 3 to rotate. The turntable 3 drives the plastic product to rotate steadily through the support tube 4 and the clamping component. The grinding component can evenly de-edge the outer ring of the plastic product. The support tube 4 also drives the dust collection component to rotate while rotating. The dust collection component can absorb the debris ground from the plastic product into the inside of the collection box 5, which can prevent the debris from splashing everywhere.
在一个实施例中,具体的,驱动组件包括固定安装在操作台1顶部的伺服电机7,伺服电机7的输出端转轴延伸至操作台1的下方并连接有齿轮8,操作台1的底端外圈设有与齿轮8相啮合的齿环9,启动伺服电机7,伺服电机7带动齿轮8转动,齿轮8可带动齿环9和转台3转动。In one embodiment, specifically, the driving assembly includes a servo motor 7 fixedly mounted on the top of the operating table 1, the output end shaft of the servo motor 7 extends to the bottom of the operating table 1 and is connected to a gear 8, the outer ring of the bottom end of the operating table 1 is provided with a gear ring 9 meshing with the gear 8, and the servo motor 7 is started, and the servo motor 7 drives the gear 8 to rotate, and the gear 8 can drive the gear ring 9 and the turntable 3 to rotate.
其中,打磨组件包括固定安装在操作台1顶部的液压杆10,液压杆10输出端通过支撑架安装有打磨板11,启动液压杆10可带动支撑架和打磨板11移动,打磨板11与转动的塑料制品接触,能够对其表面毛刺等进行去除,具体的,支撑架包括与液压杆10输出端连接的支撑块12,支撑块12的侧面与打磨板11之间固定安装有两组固定杆13,支撑块12的顶部与打磨板11的侧面连接有加强板14,操作台1的顶部焊接有支撑两组固定杆13的固定块15,固定杆13与固定块15滑动连接,能够提升打磨组件的整体支撑强度。Among them, the grinding assembly includes a hydraulic rod 10 fixedly installed on the top of the operating table 1, and a grinding plate 11 is installed on the output end of the hydraulic rod 10 through a support frame. Starting the hydraulic rod 10 can drive the support frame and the grinding plate 11 to move. The grinding plate 11 contacts the rotating plastic product and can remove burrs on its surface. Specifically, the support frame includes a support block 12 connected to the output end of the hydraulic rod 10, two groups of fixed rods 13 are fixedly installed between the side of the support block 12 and the grinding plate 11, and a reinforcing plate 14 is connected to the top of the support block 12 and the side of the grinding plate 11. A fixed block 15 supporting the two groups of fixed rods 13 is welded on the top of the operating table 1, and the fixed rod 13 is slidably connected to the fixed block 15, which can improve the overall supporting strength of the grinding assembly.
在一个实施例中,具体的,夹持组件包括固定安装在支撑管4内部的两组对称架杆16,两组架杆16的表面滑动安装有两组对称的连接板17,连接板17顶部的一端设有抵接塑料制品内壁的卡板18,支撑管4的内部安装有带动两组卡板18相对或反向移动的控制组件。In one embodiment, specifically, the clamping assembly includes two groups of symmetrical racks 16 fixedly mounted inside the support tube 4, two groups of symmetrical connecting plates 17 are slidably mounted on the surface of the two groups of racks 16, one end of the top of the connecting plate 17 is provided with a clamping plate 18 abutting against the inner wall of the plastic product, and a control assembly is installed inside the support tube 4 to drive the two groups of clamping plates 18 to move relative or reversely.
进一步的,控制组件包括固定安装在支撑管4内部的电动伸缩杆19,电动伸缩杆19的顶端连接有升降板20,升降板20的顶部铰接连接有活动杆21,活动杆21的顶端与连接板17的底部铰接连接。Furthermore, the control component includes an electric telescopic rod 19 fixedly installed inside the support tube 4, the top of the electric telescopic rod 19 is connected to a lifting plate 20, the top of the lifting plate 20 is hingedly connected to a movable rod 21, and the top of the movable rod 21 is hingedly connected to the bottom of the connecting plate 17.
启动电动伸缩杆19,电动伸缩杆19可带动升降板20上下移动,升降板20带动活动杆21移动,活动杆21可拉动连接板17在架杆16上左右滑动,架杆16为连接板17提供稳定支撑,连接板17带动卡板18移动能够对塑料制品的内壁进行夹持固定。Start the electric telescopic rod 19, which can drive the lifting plate 20 to move up and down, and the lifting plate 20 drives the movable rod 21 to move. The movable rod 21 can pull the connecting plate 17 to slide left and right on the frame rod 16. The frame rod 16 provides stable support for the connecting plate 17. The connecting plate 17 drives the clamping plate 18 to move to clamp and fix the inner wall of the plastic product.
在一个实施例中,具体的,吸尘组件包括固定安装在支撑管4底端的连接轴22,连接轴22的底端安装有吸风扇23,收集箱5的内部焊接有支撑连接轴22的固定板24,固定板24与连接轴22通过轴承转动连接,支撑管4转动可带动连接轴22转动,连接轴22带动吸风扇23转动,能够将操作台1顶部飞溅的塑料碎屑吸收至收集箱5的内部,固定板24能够为连接轴22提供辅助支撑。In one embodiment, specifically, the dust collection assembly includes a connecting shaft 22 fixedly installed at the bottom end of the support tube 4, a suction fan 23 is installed at the bottom end of the connecting shaft 22, a fixing plate 24 supporting the connecting shaft 22 is welded inside the collecting box 5, the fixing plate 24 is rotatably connected to the connecting shaft 22 through a bearing, the rotation of the support tube 4 can drive the connecting shaft 22 to rotate, the connecting shaft 22 drives the suction fan 23 to rotate, and the plastic debris splashed from the top of the operating table 1 can be absorbed into the inside of the collecting box 5, and the fixing plate 24 can provide auxiliary support for the connecting shaft 22.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
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