CN221870854U - A high-precision welding tool for steel template processing - Google Patents
A high-precision welding tool for steel template processing Download PDFInfo
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- CN221870854U CN221870854U CN202420415617.9U CN202420415617U CN221870854U CN 221870854 U CN221870854 U CN 221870854U CN 202420415617 U CN202420415617 U CN 202420415617U CN 221870854 U CN221870854 U CN 221870854U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 68
- 239000010959 steel Substances 0.000 title claims abstract description 68
- 238000003466 welding Methods 0.000 title claims abstract description 32
- 238000005096 rolling process Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000009415 formwork Methods 0.000 claims description 8
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 239000011324 bead Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及钢模板加工技术领域,尤其涉及一种钢模板加工用高精度焊接工装。The utility model relates to the technical field of steel template processing, in particular to a high-precision welding tool for steel template processing.
背景技术Background Art
钢模板是用于混凝土浇筑成型的钢制模板,钢模板以其多次使用、混凝土浇筑成型美观等特点被广泛应用于建筑工程中,钢模板在建筑施工时需要进行焊接加工。Steel formwork is a steel formwork used for concrete pouring and forming. It is widely used in construction projects due to its multiple uses and beautiful concrete pouring and forming. Steel formwork needs to be welded during construction.
现有技术中如专利号CN214868294U,公开了一种不锈钢模板焊接工装,其通过端部压紧机构将待焊接模板部件的面板、边框、端框以及竖肋向固定框挤压,实现在不锈钢模板长度方向的定位和压紧,以及通过顶部压紧机构可以实现对边框、端框以及横梁相面板方向的压紧和定位。这样不仅实现了各个部件之间的精准定位,还在后续的焊接中对每个部件有效的施压,进而在保证加工精准的前提下解决了不锈钢模板生产过程中产生的变形问题。上述专利的技术方案存在以下不足之处:1、其不便于快速对焊接钢模板进行定位;2、焊接后的钢模板不方便快速拖出,焊接效率低下。In the prior art, patent number CN214868294U discloses a stainless steel template welding tool, which squeezes the panel, frame, end frame and vertical ribs of the template components to be welded toward the fixed frame through the end clamping mechanism, realizes positioning and clamping in the length direction of the stainless steel template, and can realize the clamping and positioning of the frame, end frame and beam in the direction of the panel through the top clamping mechanism. In this way, not only the precise positioning between the various components is achieved, but also each component is effectively pressed in the subsequent welding, thereby solving the deformation problem generated in the production process of the stainless steel template under the premise of ensuring accurate processing. The technical solution of the above patent has the following shortcomings: 1. It is not convenient to quickly position the welded steel template; 2. The welded steel template is not convenient to be quickly dragged out, and the welding efficiency is low.
实用新型内容Utility Model Content
针对现有技术中的不足与缺陷,本实用新型提出了一种钢模板加工用高精度焊接工装,用于解决背景技术中所提出的技术问题。In view of the deficiencies and defects in the prior art, the utility model proposes a high-precision welding tool for steel template processing, which is used to solve the technical problems raised in the background technology.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种钢模板加工用高精度焊接工装,包括机体、焊接器本体和两块钢模板,所述机体中心位置的前后两端侧壁上均固定连接有支撑座,两个所述支撑座的上端固定连接有同一个门型支架,所述焊接器本体设置于门型支架上,所述机体位于左右两侧的上端均固定安装有两个第一电动滑轨,同一侧两个所述第一电动滑轨分别靠近机体的前后两侧设置,同一侧两个所述第一电动滑轨的滑块上端固定连接有同一个U型载料台,两个所述U型载料台的两侧竖直段外侧壁上均设有夹持机构,两块所述钢模板分别置于两个U型载料台内并与夹持机构相抵接触。A high-precision welding tool for steel template processing comprises a machine body, a welding machine body and two steel templates, wherein support seats are fixedly connected to the front and rear end side walls at the center position of the machine body, and the upper ends of the two support seats are fixedly connected to the same door-shaped bracket, and the welding machine body is arranged on the door-shaped bracket, and the upper ends of the machine body on the left and right sides are fixedly installed with two first electric slide rails, and the two first electric slide rails on the same side are respectively arranged close to the front and rear sides of the machine body, and the upper ends of the sliders of the two first electric slide rails on the same side are fixedly connected to the same U-shaped loading platform, and clamping mechanisms are provided on the outer walls of the vertical sections on both sides of the two U-shaped loading platforms, and the two steel templates are respectively placed in the two U-shaped loading platforms and are in contact with the clamping mechanisms.
优选地,所述门型支架的水平段下端固定安装有第二电动滑轨,所述第二电动滑轨上的滑块竖直朝下设置,所述焊接器本体固定安装于第二电动滑轨的滑块上,所述第一电动滑轨与第二电动滑轨之间呈垂直设置。Preferably, a second electric slide rail is fixedly installed at the lower end of the horizontal section of the door-shaped bracket, a slider on the second electric slide rail is vertically arranged downward, the welder body is fixedly installed on the slider of the second electric slide rail, and the first electric slide rail and the second electric slide rail are vertically arranged.
优选地,所述U型载料台的敞口竖直朝上设置,所述U型载料台敞口的底部上内嵌有若干均匀分布的滚动滑珠,所述钢模板的下端与若干滚动滑珠滑动相抵接触,所述滚动滑珠为耐磨合金制品。Preferably, the opening of the U-shaped loading platform is arranged vertically upward, and a plurality of evenly distributed rolling balls are embedded in the bottom of the opening of the U-shaped loading platform. The lower end of the steel template is in sliding contact with the plurality of rolling balls, and the rolling balls are made of wear-resistant alloy.
优选地,所述夹持机构包括分别固定安装于U型载料台的两侧竖直段外侧壁上液压缸,两个所述液压缸的活塞杆呈相对设置,并水平贯穿U型载料台的竖直段侧壁设置,两个所述液压缸的活塞杆上均固定连接有L型夹持板,两块所述L型夹持板的竖直段侧壁分别与钢模板的前后两端侧壁相抵接触,两块所述L型夹持板的水平段下端均固定连接有套筒,两个所述套筒的顶面上均固定连接有弹簧,两根所述弹簧的下端均固定连接有活动杆,两根所述活动杆的下端均设有弧形抵块,两块所述弧形抵块的下端均与钢模板的上端相抵接触。Preferably, the clamping mechanism includes hydraulic cylinders fixedly installed on the outer walls of the vertical sections on both sides of the U-shaped loading platform, the piston rods of the two hydraulic cylinders are arranged opposite to each other and horizontally penetrate the vertical section side walls of the U-shaped loading platform, the piston rods of the two hydraulic cylinders are fixedly connected with L-shaped clamping plates, the vertical section side walls of the two L-shaped clamping plates are respectively in contact with the front and rear end side walls of the steel template, the lower ends of the horizontal sections of the two L-shaped clamping plates are fixedly connected with sleeves, the top surfaces of the two sleeves are fixedly connected with springs, the lower ends of the two springs are fixedly connected with movable rods, the lower ends of the two movable rods are provided with arc-shaped blocks, and the lower ends of the two arc-shaped blocks are in contact with the upper end of the steel template.
优选地,所述弧形抵块与活动杆呈一体化成型设置,所述活动杆和弧形抵块均为橡胶制品。Preferably, the arc-shaped stop block and the movable rod are integrally formed, and both the movable rod and the arc-shaped stop block are made of rubber.
本实用新型与现有技术相比,其有益效果为:Compared with the prior art, the utility model has the following beneficial effects:
通过液压缸带动两块L型夹持板对钢模板进行夹持定位,使得弧形抵块受力压缩套筒内的弹簧,并由第一电动滑轨带动两块夹持定位的钢模板移位对接,并由门型支架上第二电动滑轨带动焊接器本体对定位的两块钢模板进行焊接,方便快速对焊接钢模板进行定位,同时U型载料台配合滚动滑珠快速排出焊接后的钢模板,方便快速脱出焊接钢模板,提高焊接的效率。The hydraulic cylinder drives two L-shaped clamping plates to clamp and position the steel template, so that the arc-shaped resistance block is forced to compress the spring in the sleeve, and the first electric slide rail drives the two clamped and positioned steel templates to shift and dock, and the second electric slide rail on the door-type bracket drives the welder body to weld the two positioned steel templates, which is convenient and fast to position the welded steel template. At the same time, the U-shaped loading platform cooperates with the rolling slide ball to quickly discharge the welded steel template, which is convenient and fast to remove the welded steel template, thereby improving the welding efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种钢模板加工用高精度焊接工装的侧视透视示意图;FIG1 is a side perspective schematic diagram of a high-precision welding tool for steel template processing proposed by the utility model;
图2为本实用新型提出的一种钢模板加工用高精度焊接工装的俯视结构示意图;FIG2 is a schematic diagram of a top view of a high-precision welding tool for steel template processing proposed by the present invention;
图3为图1中A处的局部放大图;FIG3 is a partial enlarged view of point A in FIG1 ;
图4为本实用新型提出的一种钢模板加工用高精度焊接工装的夹持机构的侧视透视示意图;FIG4 is a side perspective schematic diagram of a clamping mechanism of a high-precision welding tool for steel template processing proposed by the present invention;
图5为本实用新型提出的一种钢模板加工用高精度焊接工装的夹持机构的结构示意图。FIG. 5 is a schematic structural diagram of a clamping mechanism of a high-precision welding tool for steel template processing proposed by the present invention.
图中:1机体、2焊接器本体、3钢模板、4支撑座、5门型支架、6第一电动滑轨、7U型载料台、8第二电动滑轨、9滚动滑珠、10液压缸、11L型夹持板、12套筒、13弹簧、14活动杆、15弧形抵块。In the figure: 1 body, 2 welding machine body, 3 steel template, 4 support seat, 5 door-type bracket, 6 first electric slide rail, 7 U-type loading platform, 8 second electric slide rail, 9 rolling ball, 10 hydraulic cylinder, 11 L-type clamping plate, 12 sleeve, 13 spring, 14 movable rod, 15 arc-shaped block.
具体实施方式DETAILED DESCRIPTION
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
参照图1-5,一种钢模板加工用高精度焊接工装,包括机体1、焊接器本体2和两块钢模板3,机体1中心位置的前后两端侧壁上均固定连接有支撑座4,两个支撑座4的上端固定连接有同一个门型支架5,焊接器本体2设置于门型支架5上,门型支架5的水平段下端固定安装有第二电动滑轨8,第二电动滑轨8上的滑块竖直朝下设置,焊接器本体2固定安装于第二电动滑轨8的滑块上,第二电动滑轨8带动焊接器本体2对定位的两块钢模板3进行焊接,第一电动滑轨6与第二电动滑轨8之间呈垂直设置,机体1位于左右两侧的上端均固定安装有两个第一电动滑轨6,同一侧两个第一电动滑轨6分别靠近机体1的前后两侧设置,同一侧两个第一电动滑轨6的滑块上端固定连接有同一个U型载料台7,U型载料台7的敞口竖直朝上设置,U型载料台7敞口的底部上内嵌有若干均匀分布的滚动滑珠9,钢模板3的下端与若干滚动滑珠9滑动相抵接触,滚动滑珠9为耐磨合金制品,第二电动滑轨8带动焊接器本体2对定位的两块钢模板3进行焊接。Referring to Figures 1-5, a high-precision welding tool for steel template processing includes a body 1, a welding machine body 2 and two steel templates 3. The front and rear end side walls of the center position of the body 1 are fixedly connected with support seats 4, and the upper ends of the two support seats 4 are fixedly connected with the same door-shaped bracket 5. The welding machine body 2 is arranged on the door-shaped bracket 5. The lower end of the horizontal section of the door-shaped bracket 5 is fixedly installed with a second electric slide rail 8. The slider on the second electric slide rail 8 is vertically arranged downward. The welding machine body 2 is fixedly installed on the slider of the second electric slide rail 8. The second electric slide rail 8 drives the welding machine body 2 to weld the two positioned steel templates 3. The first electric slide rail 6 and The second electric slide rails 8 are vertically arranged, and two first electric slide rails 6 are fixedly installed on the upper ends of the left and right sides of the machine body 1. The two first electric slide rails 6 on the same side are respectively arranged close to the front and rear sides of the machine body 1. The upper ends of the sliders of the two first electric slide rails 6 on the same side are fixedly connected with the same U-shaped loading platform 7. The opening of the U-shaped loading platform 7 is arranged vertically upward, and a number of evenly distributed rolling beads 9 are embedded in the bottom of the opening of the U-shaped loading platform 7. The lower end of the steel template 3 is in sliding contact with the number of rolling beads 9. The rolling beads 9 are made of wear-resistant alloy. The second electric slide rail 8 drives the welder body 2 to weld the two positioned steel templates 3.
两个U型载料台7的两侧竖直段外侧壁上均设有夹持机构,两块钢模板3分别置于两个U型载料台7内并与夹持机构相抵接触,夹持机构包括分别固定安装于U型载料台7的两侧竖直段外侧壁上液压缸10,两个液压缸10的活塞杆呈相对设置,并水平贯穿U型载料台7的竖直段侧壁设置,两个液压缸10的活塞杆上均固定连接有L型夹持板11,两块L型夹持板11的竖直段侧壁分别与钢模板3的前后两端侧壁相抵接触,启动U型载料台7两侧竖直段侧壁上的液压缸10,使得两个液压缸10带动两块L型夹持板11对钢模板3进行夹持定位,直至L型夹持板11的竖直段侧壁与钢模板3的侧壁相抵接触,两块L型夹持板11的水平段下端均固定连接有套筒12,两个套筒12的顶面上均固定连接有弹簧13,两根弹簧13的下端均固定连接有活动杆14,两根活动杆14的下端均设有弧形抵块15,两块弧形抵块15的下端均与钢模板3的上端相抵接触,弧形抵块15与活动杆14呈一体化成型设置,活动杆14和弧形抵块15均为橡胶制品,此时弧形抵块15的弧形端面与钢模板3的上端相抵接触,使得弧形抵块15受力带动活动杆14压缩套筒12内的弹簧13,进而使得弹簧13配合活动杆14带动弧形抵块15对钢模板3的上端进行相抵定位。A clamping mechanism is provided on the outer walls of the vertical sections on both sides of the two U-shaped loading platforms 7. The two steel templates 3 are respectively placed in the two U-shaped loading platforms 7 and are in contact with the clamping mechanism. The clamping mechanism includes hydraulic cylinders 10 respectively fixedly installed on the outer walls of the vertical sections on both sides of the U-shaped loading platform 7. The piston rods of the two hydraulic cylinders 10 are arranged opposite to each other and horizontally penetrate the vertical section side walls of the U-shaped loading platform 7. L-shaped clamping plates 11 are fixedly connected to the piston rods of the two hydraulic cylinders 10. The vertical section side walls of the two L-shaped clamping plates 11 are in contact with the front and rear end side walls of the steel templates 3 respectively. The hydraulic cylinders 10 on the vertical section side walls on both sides of the U-shaped loading platform 7 are started, so that the two hydraulic cylinders 10 drive the two L-shaped clamping plates 11 to clamp and position the steel templates 3 until the vertical section side walls of the L-shaped clamping plates 11 are aligned with the steel templates 3. The side walls of the steel template 3 are in contact with each other, and the lower ends of the horizontal sections of the two L-shaped clamping plates 11 are fixedly connected with sleeves 12, and the top surfaces of the two sleeves 12 are fixedly connected with springs 13, and the lower ends of the two springs 13 are fixedly connected with movable rods 14. The lower ends of the two movable rods 14 are provided with arc-shaped blocks 15, and the lower ends of the two arc-shaped blocks 15 are in contact with the upper end of the steel template 3. The arc-shaped blocks 15 and the movable rods 14 are integrally formed. The movable rods 14 and the arc-shaped blocks 15 are both rubber products. At this time, the arc-shaped end surface of the arc-shaped blocks 15 is in contact with the upper end of the steel template 3, so that the arc-shaped blocks 15 are subjected to force to drive the movable rod 14 to compress the springs 13 in the sleeve 12, and then the springs 13 cooperate with the movable rods 14 to drive the arc-shaped blocks 15 to position the upper end of the steel template 3.
本实用新型在使用时,将两块钢模板3分别放置于两个U型载料台7的敞口内并与若干滚动滑珠9相抵接触,启动U型载料台7两侧竖直段侧壁上的液压缸10,使得两个液压缸10带动两块L型夹持板11对钢模板3进行夹持定位,直至L型夹持板11的竖直段侧壁与钢模板3的侧壁相抵接触,此时弧形抵块15的弧形端面与钢模板3的上端相抵接触,使得弧形抵块15受力带动活动杆14压缩套筒12内的弹簧13,进而使得弹簧13配合活动杆14带动弧形抵块15对钢模板3的上端进行相抵定位,启动两侧的两组第一电动滑轨6带动两块夹持定位的钢模板3移位对接,并由门型支架5上第二电动滑轨8带动焊接器本体2对定位的两块钢模板3进行焊接,方便快速对焊接钢模板3进行定位,焊接完成后,启动其中一侧的液压缸10带动L型夹持板11和弧形抵块15与钢模板3分离,并再次启动第一电动滑轨6带动焊接后的钢模板3在若干滚动滑珠9的限位作用下快速排出至机体1外侧,方便快速脱出焊接钢模板3,提高焊接的效率。When the utility model is in use, the two steel templates 3 are respectively placed in the openings of the two U-shaped loading platforms 7 and are in contact with a plurality of rolling sliding balls 9, and the hydraulic cylinders 10 on the vertical section side walls on both sides of the U-shaped loading platform 7 are started, so that the two hydraulic cylinders 10 drive the two L-shaped clamping plates 11 to clamp and position the steel template 3 until the vertical section side walls of the L-shaped clamping plates 11 are in contact with the side walls of the steel template 3. At this time, the arc end surface of the arc-shaped stop block 15 is in contact with the upper end of the steel template 3, so that the arc-shaped stop block 15 is forced to drive the movable rod 14 to compress the spring 13 in the sleeve 12, and then the spring 13 cooperates with the movable rod 14 to drive the arc-shaped stop block 15 The upper ends of the steel templates 3 are positioned against each other, and the two groups of first electric slide rails 6 on both sides are started to drive the two clamped and positioned steel templates 3 to shift and dock, and the second electric slide rail 8 on the door-shaped bracket 5 drives the welding device body 2 to weld the two positioned steel templates 3, so as to facilitate and quickly position the welded steel template 3. After welding is completed, the hydraulic cylinder 10 on one side is started to drive the L-shaped clamping plate 11 and the arc-shaped block 15 to separate from the steel template 3, and the first electric slide rail 6 is started again to drive the welded steel template 3 to be quickly discharged to the outside of the machine body 1 under the limiting action of a number of rolling slide balls 9, so as to facilitate and quickly remove the welded steel template 3 and improve the welding efficiency.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
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