CN221869785U - A product plane shaping machine with guiding and limiting function - Google Patents
A product plane shaping machine with guiding and limiting function Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及整形机技术领域,具体为一种具有导向限位功能的产品平面整形机。The utility model relates to the technical field of shaping machines, in particular to a product plane shaping machine with a guiding and limiting function.
背景技术Background Art
目前,压铸行业内在型腔顶出及冲切等工序中容易拉伤产品,导致产品某一区域出现变形,工厂需要对变形的产品进行校正,为了提高产品生产效率,需要用到一种平面整形机,但是现有平面整形机依然存在以下不足:At present, the die-casting industry is prone to tearing products during processes such as cavity ejection and punching, resulting in deformation of a certain area of the product. The factory needs to correct the deformed products. In order to improve product production efficiency, a plane shaping machine is needed. However, the existing plane shaping machines still have the following shortcomings:
如申请号为202220069738.3的实用新型公开了一种产品平面度整形机器,该实用新型通过在底座的两侧都设置开关按钮,让操作人员可以双手对机器进行双手操作,并设置时间调节旋钮可根据产品变形程度使用时间调节旋钮对整形头固定板的保压时间进行不同时间设置的调节,该机器自投入生产以来,有效解决了产品生产中碰到的变形加工情况,且该机器可快速有效解决产品变形情况,降低整个产品的制造成本提高产线的工作效率,但类似于上述申请的对比文件,在现有平面整形机进行使用时,由于多数平面整形机不具备产品限位导向的使用性能,致使产品易在整形的过程中位置偏移,造成平面整形机实用性下降且使用效率降低的问题出现。For example, the utility model with application number 202220069738.3 discloses a product flatness shaping machine. The utility model sets switch buttons on both sides of the base so that the operator can operate the machine with both hands, and sets a time adjustment knob to adjust the holding time of the shaping head fixing plate to different time settings according to the degree of product deformation. Since it was put into production, the machine has effectively solved the deformation processing problems encountered in product production, and the machine can quickly and effectively solve the product deformation problem, reduce the manufacturing cost of the entire product and improve the work efficiency of the production line. However, similar to the comparative documents of the above-mentioned application, when the existing plane shaping machines are used, since most plane shaping machines do not have the use performance of product limit guides, the product is easy to shift in position during the shaping process, resulting in the problem of reduced practicality and reduced use efficiency of the plane shaping machine.
于是,有鉴于此,针对现有的结构及缺失予以研究改良,提出一种具有导向限位功能的产品平面整形机。Therefore, in view of this, the existing structure and defects are studied and improved, and a product plane shaping machine with a guiding and limiting function is proposed.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种具有导向限位功能的产品平面整形机,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a product plane shaping machine with a guiding and limiting function to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种具有导向限位功能的产品平面整形机,包括工作台和限料组件,所述工作台底部两侧设置有支撑柱脚,所述工作台内部设置有限料组件,且限料组件包括电动伸缩杆、活动滑块、限位通孔、限位横杆、夹持块、橡胶防滑垫、限位槽和抵料板,所述电动伸缩杆前端安装有活动滑块,且活动滑块下端中部开设有限位通孔,并且限位通孔内部连接有限位横杆,所述活动滑块上端安装有夹持块,且夹持块外部增设有橡胶防滑垫,所述工作台上端中部开设有限位槽,且工作台上端后侧增设有抵料板,所述工作台上端设置有整平组件。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a product plane shaping machine with a guiding and limiting function, comprising a workbench and a material limiting component, support column feet are arranged on both sides of the bottom of the workbench, a material limiting component is arranged inside the workbench, and the material limiting component comprises an electric telescopic rod, a movable slider, a limiting through hole, a limiting cross bar, a clamping block, a rubber anti-skid pad, a limiting groove and a material abutment plate, a movable slider is installed at the front end of the electric telescopic rod, a limiting through hole is opened in the middle of the lower end of the movable slider, and the limiting cross bar is connected inside the limiting through hole, a clamping block is installed at the upper end of the movable slider, and a rubber anti-skid pad is additionally arranged on the outside of the clamping block, a limiting groove is opened in the middle of the upper end of the workbench, and a material abutment plate is additionally arranged on the rear side of the upper end of the workbench, and a leveling component is arranged at the upper end of the workbench.
进一步的,所述工作台上端两侧设置有支撑竖杆,且支撑竖杆上端内侧安装有承接横板。Furthermore, support vertical rods are arranged on both sides of the upper end of the workbench, and a receiving horizontal plate is installed on the inner side of the upper end of the support vertical rods.
进一步的,所述限位通孔内部尺寸与限位横杆外部尺寸相匹配,且活动滑块通过限位通孔与限位横杆滑动连接。Furthermore, the inner dimension of the limiting through hole matches the outer dimension of the limiting cross bar, and the movable slider is slidably connected to the limiting cross bar through the limiting through hole.
进一步的,所述夹持块呈梯形块,且橡胶防滑垫外侧与夹持块外侧固定连接。Furthermore, the clamping block is a trapezoidal block, and the outer side of the rubber anti-skid pad is fixedly connected to the outer side of the clamping block.
进一步的,所述整平组件包括液压缸、整形板和安装块,所述液压缸前端安装有整形板,且整形板上端两侧设置有安装块。Furthermore, the leveling assembly includes a hydraulic cylinder, a shaping plate and a mounting block. The shaping plate is installed at the front end of the hydraulic cylinder, and mounting blocks are arranged on both sides of the upper end of the shaping plate.
进一步的,所述整平组件还包括限位横板、限位竖杆和固定座,并且安装块外部安装有限位横板,同时限位横板前端内部连接有限位竖杆,所述限位竖杆外部两端设置有固定座。Furthermore, the leveling assembly also includes a limiting horizontal plate, a limiting vertical rod and a fixed seat, and the limiting horizontal plate is installed on the outside of the mounting block, and the limiting vertical rod is internally connected to the front end of the limiting horizontal plate, and fixed seats are arranged at both ends of the limiting vertical rod.
进一步的,所述整形板与液压缸呈垂直状分布,且整形板与液压缸螺纹连接。Furthermore, the shaping plate and the hydraulic cylinder are distributed vertically, and the shaping plate and the hydraulic cylinder are threadedly connected.
进一步的,所述限位竖杆呈圆柱状,且限位竖杆与限位横板呈嵌入式连接。Furthermore, the limiting vertical rod is cylindrical, and the limiting vertical rod is embeddedly connected with the limiting horizontal plate.
本实用新型提供了一种具有导向限位功能的产品平面整形机,具备以下有益效果:The utility model provides a product plane shaping machine with a guide and limit function, which has the following beneficial effects:
1、本实用新型通过限料组件的设置,能够在具有导向限位功能的产品平面整形机使用时,利用工作台内部设置的限料组件避免多数平面整形机不具备产品限位导向的使用性能,致使产品易在整形的过程中位置偏移,造成平面整形机使用效率降低的问题出现,经由紧固螺栓将电动伸缩杆固定安装在工作台内部两侧,并配合紧固螺栓将活动滑块固定安装在电动伸缩杆前端,电动伸缩杆作业带动活动滑块进行位置移动,活动滑块下端开设的限位通孔的内部尺寸与限位横杆的外部尺寸相匹配,进而利用限位通孔配合限位横杆增加活动滑块移动过程中的稳定性,将待加工的产品放置在工作台上,并利用抵料板进行位置限定,通过限位槽使得活动滑块上端安装的夹持块在工作台内部左右移动,经由夹持块对产品进行夹持,并配合橡胶防滑垫增加夹持过程中的摩擦力,进一步增加平面整形机使用效率。1. The utility model can use the material limiting component to avoid the problem that most plane shaping machines do not have the use performance of product limiting guide when using the product plane shaping machine with the guide limiting function, which makes the product easily shifted during the shaping process, resulting in the problem of reduced use efficiency of the plane shaping machine. The electric telescopic rod is fixedly installed on both sides of the inside of the workbench through the fastening bolts, and the movable slider is fixedly installed on the front end of the electric telescopic rod with the fastening bolts. The operation of the electric telescopic rod drives the movable slider to move the position. The internal size of the limiting through hole opened at the lower end of the movable slider matches the external size of the limiting cross bar, and then the limiting through hole is used to cooperate with the limiting cross bar to increase the stability of the movable slider during the movement. The product to be processed is placed on the workbench, and the position is limited by the material resisting plate. The clamping block installed on the upper end of the movable slider moves left and right inside the workbench through the limiting groove, and the product is clamped by the clamping block, and the friction force in the clamping process is increased in cooperation with the rubber anti-slip pad, thereby further increasing the use efficiency of the plane shaping machine.
2、本实用新型通过整平组件的设置,能够在具有导向限位功能的产品平面整形机使用时,通过工作台上端设置的整平组件避免多数平面整形机不易对整形板进行限位,致使整形板在使用过程中不易达到校正效果,造成平面整形机实用性下降的情况出现,经由紧固螺栓将整形板固定安装在液压缸前端,承接横板内部设置的液压缸作业带动整形板进行位置移动,从而利用整形板对待加工的产品进行整形处理,将安装块固定安装在整形板上端两侧,安装块外部设置的限位横板与固定座内部设置的限位竖杆呈嵌入式连接,进而利用限位竖杆对限位横板的移动进行限位,从而避免整形板使用过程中的位置偏移,增加整形板使用过程中的校准效率。2. The utility model can avoid the situation that most plane shaping machines are difficult to limit the shaping plate through the setting of the leveling component when the product plane shaping machine with the guide and limit function is in use, through the leveling component set at the upper end of the workbench, which makes it difficult for the shaping plate to achieve the correction effect during use, resulting in the reduction of practicality of the plane shaping machine. The shaping plate is fixedly installed at the front end of the hydraulic cylinder by fastening bolts, and the hydraulic cylinder set inside the horizontal plate drives the shaping plate to move its position, so that the shaping plate is used to shape the product to be processed, and the mounting block is fixedly installed on both sides of the upper end of the shaping plate. The limit horizontal plate set outside the mounting block is embedded with the limit vertical rod set inside the fixed seat, and then the limit vertical rod is used to limit the movement of the limit horizontal plate, so as to avoid position deviation of the shaping plate during use and increase the calibration efficiency of the shaping plate during use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种具有导向限位功能的产品平面整形机的整体正面剖视结构示意图;FIG1 is a schematic diagram of the overall front cross-sectional structure of a product plane shaping machine with a guiding and limiting function according to the present invention;
图2为本实用新型一种具有导向限位功能的产品平面整形机的活动滑块立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of a movable slider of a product plane shaping machine with a guiding and limiting function according to the utility model;
图3为本实用新型一种具有导向限位功能的产品平面整形机的弧形盖立体结构示意图。FIG3 is a schematic diagram of the three-dimensional structure of an arc-shaped cover of a product plane shaping machine with a guiding and limiting function according to the utility model.
图中:1、工作台;2、支撑柱脚;3、支撑竖杆;4、承接横板;5、限料组件;501、电动伸缩杆;502、活动滑块;503、限位通孔;504、限位横杆;505、夹持块;506、橡胶防滑垫;507、限位槽;508、抵料板;6、整平组件;601、液压缸;602、整形板;603、安装块;604、限位横板;605、限位竖杆;606、固定座。In the figure: 1. workbench; 2. support column foot; 3. support vertical rod; 4. receiving horizontal plate; 5. material limiting assembly; 501. electric telescopic rod; 502. movable slider; 503. limiting through hole; 504. limiting horizontal rod; 505. clamping block; 506. rubber anti-skid pad; 507. limiting groove; 508. material support plate; 6. leveling assembly; 601. hydraulic cylinder; 602. shaping plate; 603. mounting block; 604. limiting horizontal plate; 605. limiting vertical rod; 606. fixing seat.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
如图1和图2所示,一种具有导向限位功能的产品平面整形机,包括工作台1和限料组件5,工作台1底部两侧设置有支撑柱脚2,工作台1内部设置有限料组件5,且限料组件5包括电动伸缩杆501、活动滑块502、限位通孔503、限位横杆504、夹持块505、橡胶防滑垫506、限位槽507和抵料板508,电动伸缩杆501前端安装有活动滑块502,且活动滑块502下端中部开设有限位通孔503,并且限位通孔503内部连接有限位横杆504,活动滑块502上端安装有夹持块505,且夹持块505外部增设有橡胶防滑垫506,工作台1上端中部开设有限位槽507,且工作台1上端后侧增设有抵料板508,工作台1上端两侧设置有支撑竖杆3,且支撑竖杆3上端内侧安装有承接横板4,限位通孔503内部尺寸与限位横杆504外部尺寸相匹配,且活动滑块502通过限位通孔503与限位横杆504滑动连接,夹持块505呈梯形块,且橡胶防滑垫506外侧与夹持块505外侧固定连接,经由紧固螺栓将电动伸缩杆501固定安装在工作台1内部两侧,并配合紧固螺栓将活动滑块502固定安装在电动伸缩杆501前端,电动伸缩杆501作业带动活动滑块502进行位置移动,活动滑块502下端开设的限位通孔503的内部尺寸与限位横杆504的外部尺寸相匹配,进而利用限位通孔503配合限位横杆504增加活动滑块502移动过程中的稳定性,将待加工的产品放置在工作台1上,并利用抵料板508进行位置限定,通过限位槽507使得活动滑块502上端安装的夹持块505在工作台1内部左右移动,经由夹持块505对产品进行夹持,并配合橡胶防滑垫506增加夹持过程中的摩擦力,进一步增加平面整形机使用效率;As shown in Figures 1 and 2, a product plane shaping machine with a guiding and limiting function includes a workbench 1 and a limiting material component 5. Support column feet 2 are arranged on both sides of the bottom of the workbench 1. The limiting material component 5 is arranged inside the workbench 1, and the limiting material component 5 includes an electric telescopic rod 501, a movable slider 502, a limiting through hole 503, a limiting cross bar 504, a clamping block 505, a rubber anti-slip pad 506, a limiting groove 507 and a material abutment plate 508. The front end of the electric telescopic rod 501 is equipped with a movable slider 502, and the middle of the lower end of the movable slider 502 A limit through hole 503 is provided, and a limit cross bar 504 is connected inside the limit through hole 503. A clamping block 505 is installed on the upper end of the movable slider 502, and a rubber anti-skid pad 506 is added to the outside of the clamping block 505. A limit groove 507 is provided in the middle of the upper end of the workbench 1, and a material stop plate 508 is added to the rear side of the upper end of the workbench 1. Support vertical rods 3 are provided on both sides of the upper end of the workbench 1, and a receiving cross plate 4 is installed on the inner side of the upper end of the support vertical rod 3. The internal size of the limit through hole 503 matches the external size of the limit cross bar 504, and the movable slider 502 is provided with a clamping block 505, and a rubber anti-skid pad 506 is added to the outside of the clamping block 505. The block 502 is slidably connected to the limiting cross bar 504 through the limiting through hole 503, the clamping block 505 is a trapezoidal block, and the outer side of the rubber anti-skid pad 506 is fixedly connected to the outer side of the clamping block 505, the electric telescopic rod 501 is fixedly installed on both sides of the inside of the workbench 1 through the fastening bolts, and the movable slider 502 is fixedly installed at the front end of the electric telescopic rod 501 with the fastening bolts, and the operation of the electric telescopic rod 501 drives the movable slider 502 to move the position, and the inner size of the limiting through hole 503 opened at the lower end of the movable slider 502 is consistent with the limiting cross bar The outer dimensions of the movable slider 502 are matched, and the limiting through hole 503 is used in conjunction with the limiting cross bar 504 to increase the stability of the movable slider 502 during the movement. The product to be processed is placed on the workbench 1, and the position is limited by the material stop plate 508. The clamping block 505 installed on the upper end of the movable slider 502 moves left and right inside the workbench 1 through the limiting groove 507, and the product is clamped by the clamping block 505, and the friction force during the clamping process is increased in conjunction with the rubber anti-skid pad 506, so as to further increase the use efficiency of the plane shaping machine;
如图1和图3所示,工作台1上端设置有整平组件6,整平组件6包括液压缸601、整形板602和安装块603,液压缸601前端安装有整形板602,且整形板602上端两侧设置有安装块603,整平组件6还包括限位横板604、限位竖杆605和固定座606,并且安装块603外部安装有限位横板604,同时限位横板604前端内部连接有限位竖杆605,限位竖杆605外部两端设置有固定座606,整形板602与液压缸601呈垂直状分布,且整形板602与液压缸601螺纹连接,限位竖杆605呈圆柱状,且限位竖杆605与限位横板604呈嵌入式连接,经由紧固螺栓将整形板602固定安装在液压缸601前端,承接横板4内部设置的液压缸601作业带动整形板602进行位置移动,从而利用整形板602对待加工的产品进行整形处理,将安装块603固定安装在整形板602上端两侧,安装块603外部设置的限位横板604与固定座606内部设置的限位竖杆605呈嵌入式连接,进而利用限位竖杆605对限位横板604的移动进行限位,从而避免整形板602使用过程中的位置偏移,增加整形板602使用过程中的校准效率。As shown in Figures 1 and 3, a leveling component 6 is arranged at the upper end of the workbench 1, and the leveling component 6 includes a hydraulic cylinder 601, a shaping plate 602 and a mounting block 603. The shaping plate 602 is installed at the front end of the hydraulic cylinder 601, and mounting blocks 603 are arranged on both sides of the upper end of the shaping plate 602. The leveling component 6 also includes a limiting horizontal plate 604, a limiting vertical rod 605 and a fixed seat 606, and the limiting horizontal plate 604 is installed outside the mounting block 603, and the limiting vertical rod 605 is connected to the front end of the limiting horizontal plate 604, and the fixing seats 606 are arranged at both ends of the limiting vertical rod 605. The shaping plate 602 and the hydraulic cylinder 601 are vertically distributed, and the shaping plate 602 is threadedly connected to the hydraulic cylinder 601, and the limiting vertical rod 605 is cylindrical, and The limiting vertical rod 605 is embeddedly connected to the limiting horizontal plate 604, and the shaping plate 602 is fixedly installed at the front end of the hydraulic cylinder 601 by fastening bolts. The hydraulic cylinder 601 arranged inside the horizontal plate 4 drives the shaping plate 602 to move its position, so that the shaping plate 602 is used to shape the product to be processed, and the mounting block 603 is fixedly installed on both sides of the upper end of the shaping plate 602. The limiting horizontal plate 604 arranged outside the mounting block 603 is embeddedly connected with the limiting vertical rod 605 arranged inside the fixing seat 606, and then the limiting vertical rod 605 is used to limit the movement of the limiting horizontal plate 604, thereby avoiding position deviation of the shaping plate 602 during use and increasing the calibration efficiency of the shaping plate 602 during use.
综上,该具有导向限位功能的产品平面整形机,使用时首先,通过工作台1下端安装的支撑柱脚2增加设备使用过程中的稳定性,经由紧固螺栓将支撑竖杆3固定安装在工作台1上端两侧,并配合紧固螺栓将承接横板4固定安装在支撑竖杆3上端内侧,工作台1内部设置的电动伸缩杆501作业带动活动滑块502进行位置移动,活动滑块502下端开设的限位通孔503的内部尺寸与限位横杆504的外部尺寸相匹配,进而利用限位通孔503配合限位横杆504增加活动滑块502移动过程中的稳定性,将待加工的产品放置在工作台1上,并利用抵料板508进行位置限定,通过限位槽507使得活动滑块502上端安装的夹持块505在工作台1内部左右移动,经由夹持块505对产品进行夹持,并配合橡胶防滑垫506增加夹持过程中的摩擦力,接着,承接横板4内部设置的液压缸601作业带动整形板602进行位置移动,从而利用整形板602对待加工的产品进行整形处理,将安装块603固定安装在整形板602上端两侧,安装块603外部设置的限位横板604与固定座606内部设置的限位竖杆605呈嵌入式连接,进而利用限位竖杆605对限位横板604的移动进行限位,从而避免整形板602使用过程中的位置偏移,增加整形板602使用过程中的校准效率。In summary, when using the product plane shaping machine with guiding and limiting functions, first, the stability of the equipment during use is increased by the support column foot 2 installed at the lower end of the workbench 1, and the support vertical rod 3 is fixedly installed on both sides of the upper end of the workbench 1 by fastening bolts, and the receiving cross plate 4 is fixedly installed on the inner side of the upper end of the support vertical rod 3 with the fastening bolts, and the electric telescopic rod 501 arranged inside the workbench 1 drives the movable slider 502 to move its position, and the internal size of the limiting through hole 503 opened at the lower end of the movable slider 502 matches the external size of the limiting cross bar 504, and then the limiting through hole 503 is used in conjunction with the limiting cross bar 504 to increase the stability of the movable slider 502 during movement, and the product to be processed is placed on the workbench 1, and the position is limited by the material stop plate 508, and the limiting groove 50 7 enables the clamping block 505 installed on the upper end of the movable slider 502 to move left and right inside the workbench 1, clamps the product through the clamping block 505, and cooperates with the rubber anti-skid pad 506 to increase the friction force during the clamping process. Then, the hydraulic cylinder 601 set inside the receiving horizontal plate 4 drives the shaping plate 602 to move its position, so that the shaping plate 602 is used to shape the product to be processed, and the mounting block 603 is fixedly mounted on both sides of the upper end of the shaping plate 602. The limiting horizontal plate 604 set outside the mounting block 603 is embeddedly connected with the limiting vertical rod 605 set inside the fixing seat 606, and then the limiting vertical rod 605 is used to limit the movement of the limiting horizontal plate 604, thereby avoiding the position deviation of the shaping plate 602 during use and increasing the calibration efficiency of the shaping plate 602 during use.
本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
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