CN221868436U - High chlorination preparation deacidification device - Google Patents
High chlorination preparation deacidification device Download PDFInfo
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- CN221868436U CN221868436U CN202420201684.0U CN202420201684U CN221868436U CN 221868436 U CN221868436 U CN 221868436U CN 202420201684 U CN202420201684 U CN 202420201684U CN 221868436 U CN221868436 U CN 221868436U
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- deacidification
- material lifting
- reaction tank
- lifting cylinder
- motor
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- 238000005660 chlorination reaction Methods 0.000 title claims abstract description 15
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 238000006243 chemical reaction Methods 0.000 claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000003756 stirring Methods 0.000 claims abstract description 26
- 238000001816 cooling Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 abstract description 15
- 230000005540 biological transmission Effects 0.000 abstract description 11
- 238000007599 discharging Methods 0.000 abstract 2
- 150000001805 chlorine compounds Chemical class 0.000 description 6
- 239000007788 liquid Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及脱酸装置技术领域，具体为一种高氯化制备脱酸装置。The utility model relates to the technical field of deacidification devices, in particular to a high chlorination preparation deacidification device.
背景技术Background Art
高氯化物是一种化学物质，常用于漂白和消毒，它可以用于清洁各种地方，如池塘、游泳池、洗衣房和饮用水槽等，为了避免环境污染、保护设备和提高产品质量，高氯化物在使用前需要对其进行脱酸处理，而脱酸装置便是高氯化物脱酸时必不可少的设备。High chloride is a chemical substance commonly used for bleaching and disinfection. It can be used to clean various places, such as ponds, swimming pools, laundries and drinking water tanks. In order to avoid environmental pollution, protect equipment and improve product quality, high chloride needs to be deacidified before use. The deacidification device is an indispensable equipment for the deacidification of high chloride.
中国授权公告号CN217490867U公开了一种连续脱酸装置，涉及脱酸设备技术领域，包括反应釜，所述反应釜内壁顶部固定连接有甲醇管、油脂管和硫酸管，所述反应釜内壁固定连接有换热器，所述反应釜外壁顶部固定连接有电机，所述电机输出端底部固定连接有转杆。本申请通过换热器，可对反应釜内混合液进行酯化反应时放出的热量进行回收，便于人们对回收的热量进行利用，提高了对资源的利用率，电机配合搅拌叶片等部件，可对混合液进行搅拌和混合，提高了混合液酯化反应的速率，支撑板配合圆球可对转杆进行支撑，提高搅拌叶片旋转时的稳定性，圆球可通过旋转来降低自身与反应釜之间的磨损和阻力，整体方便实用，适宜大量生产。China Authorization Announcement No. CN217490867U discloses a continuous deacidification device, which relates to the technical field of deacidification equipment, including a reactor, a methanol pipe, a grease pipe and a sulfuric acid pipe are fixedly connected to the top of the inner wall of the reactor, a heat exchanger is fixedly connected to the inner wall of the reactor, a motor is fixedly connected to the top of the outer wall of the reactor, and a rotating rod is fixedly connected to the bottom of the output end of the motor. The present application can recover the heat released during the esterification reaction of the mixed liquid in the reactor through the heat exchanger, which is convenient for people to use the recovered heat and improve the utilization rate of resources. The motor cooperates with the stirring blades and other components to stir and mix the mixed liquid, thereby improving the rate of the esterification reaction of the mixed liquid. The support plate cooperates with the sphere to support the rotating rod, thereby improving the stability of the stirring blade when rotating. The sphere can reduce the wear and resistance between itself and the reactor by rotating. The overall convenience and practicality are suitable for mass production.
由于高氯化物多是固体，会沉淀在脱酸装置的底部，不利于高氯化物与脱酸溶液混合反应，现有的脱酸装置会采用水泵促使脱酸装置内部溶液循环，但固体的高氯化物容易导致其堵塞，为此，我们提出一种高氯化制备脱酸装置。Since high chlorides are mostly solid, they will settle at the bottom of the deacidification device, which is not conducive to the mixing reaction of high chlorides and deacidification solution. The existing deacidification device uses a water pump to promote the circulation of the solution inside the deacidification device, but solid high chlorides can easily cause it to be blocked. For this reason, we propose a high chloride preparation deacidification device.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种高氯化制备脱酸装置，以解决上述背景技术中提出由于高氯化物多是固体，会沉淀在脱酸装置的底部，不利于高氯化物与脱酸溶液混合反应，现有的脱酸装置会采用水泵促使脱酸装置内部溶液循环，但固体的高氯化物容易导致其堵塞的问题。The utility model aims to provide a high-chlorination deacidification device to solve the problem in the background technology that since high chlorides are mostly solid, they will settle at the bottom of the deacidification device, which is not conducive to the mixing reaction of high chlorides and deacidification solution. The existing deacidification device uses a water pump to promote the circulation of the solution inside the deacidification device, but the solid high chlorides are easy to cause blockage.
为实现上述目的，本实用新型提供如下技术方案：一种高氯化制备脱酸装置，包括脱酸反应罐，所述脱酸反应罐的内部安装有提料筒，所述提料筒的上方安装有提料电机，所述提料筒的内部活动安装有提料绞龙，所述提料筒的外表面上方右侧安装有下料口，所述提料筒的外表面下方开设有进料口，所述脱酸反应罐的下方设置有排料口；To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high chlorination preparation deacidification device, comprising a deacidification reaction tank, a lifting cylinder is installed inside the deacidification reaction tank, a lifting motor is installed above the lifting cylinder, a lifting auger is movably installed inside the lifting cylinder, a discharge port is installed on the right side above the outer surface of the lifting cylinder, a feed port is opened below the outer surface of the lifting cylinder, and a discharge port is arranged below the deacidification reaction tank;
上料斗，其安装在所述脱酸反应罐的右侧上方。An upper hopper is installed above the right side of the deacidification reaction tank.
优选的，所述提料电机的输出端与提料绞龙键连接，且提料绞龙通过提料电机实现在提料筒的内部转动。Preferably, the output end of the lifting motor is key-connected to the lifting auger, and the lifting auger is rotated inside the lifting barrel through the lifting motor.
优选的，所述提料筒通过下料口与脱酸反应罐实现连通，且提料筒通过进料口与脱酸反应罐实现连通。Preferably, the lifting cylinder is connected to the deacidification reaction tank through a feed port, and the lifting cylinder is connected to the deacidification reaction tank through a feed port.
优选的，所述提料绞龙贯穿于排料口的内部，且提料绞龙实现在排料口的内部转动。Preferably, the material lifting auger runs through the interior of the discharge port, and the material lifting auger rotates inside the discharge port.
优选的，所述脱酸反应罐还设有：Preferably, the deacidification reaction tank is further provided with:
搅拌电机，其安装在所述脱酸反应罐的上方，所述搅拌电机的输出端安装有传动杆，所述传动杆的外表面安装有搅拌杆，所述搅拌杆通过搅拌电机和传动杆实现在脱酸反应罐的内部转动。A stirring motor is installed above the deacidification reaction tank. A transmission rod is installed at the output end of the stirring motor. A stirring rod is installed on the outer surface of the transmission rod. The stirring rod rotates inside the deacidification reaction tank through the stirring motor and the transmission rod.
优选的，所述脱酸反应罐还设有：Preferably, the deacidification reaction tank is further provided with:
温度传感器，其安装在所述脱酸反应罐的内壁左侧，所述脱酸反应罐的外表面安装有加热冷却箱，所述脱酸反应罐的右侧下方安装有热泵，所述加热冷却箱与热泵的输入端和输出端实现连通。A temperature sensor is installed on the left side of the inner wall of the deacidification reaction tank. A heating and cooling box is installed on the outer surface of the deacidification reaction tank. A heat pump is installed at the lower right side of the deacidification reaction tank. The heating and cooling box is connected to the input and output ends of the heat pump.
与现有技术相比，本实用新型提供了一种高氯化制备脱酸装置，具备以下有益效果：该高氯化制备脱酸装置，通过设置提料电机带动提料绞龙在提料筒的内部转动，进而将脱酸反应罐底部的高氯化物提升到下料口处排出，与传动杆和搅拌杆配合，使高氯化物更好的反应，提高反应效率，同时提料筒内不会被高氯化物堵塞。Compared with the prior art, the utility model provides a high-chlorination preparation deacidification device, which has the following beneficial effects: the high-chlorination preparation deacidification device, by arranging a lifting motor to drive the lifting auger to rotate inside the lifting barrel, thereby lifting the high chloride at the bottom of the deacidification reaction tank to the discharge port for discharge, cooperates with the transmission rod and the stirring rod to make the high chloride react better, improve the reaction efficiency, and at the same time the lifting barrel will not be blocked by the high chloride.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构示意图；Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型脱酸反应罐的内部结构示意图；FIG2 is a schematic diagram of the internal structure of the deacidification reaction tank of the utility model;
图3为本实用新型图2中A处放大结构示意图。FIG3 is an enlarged structural schematic diagram of point A in FIG2 of the present invention.
图中：1、脱酸反应罐；2、提料电机；3、搅拌电机；4、上料斗；5、热泵；6、排料口；7、加热冷却箱；8、温度传感器；9、下料口；10、提料筒；11、传动杆；12、搅拌杆；13、提料绞龙；14、进料口。In the figure: 1. Deacidification reaction tank; 2. Lifting motor; 3. Stirring motor; 4. Upper hopper; 5. Heat pump; 6. Discharge port; 7. Heating and cooling box; 8. Temperature sensor; 9. Discharge port; 10. Lifting barrel; 11. Transmission rod; 12. Stirring rod; 13. Lifting auger; 14. Feed port.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3，一种高氯化制备脱酸装置，包括脱酸反应罐1，脱酸反应罐1的内部安装有提料筒10，提料筒10的上方安装有提料电机2，提料筒10的内部活动安装有提料绞龙13；提料电机2的输出端与提料绞龙13键连接，且提料绞龙13通过提料电机2实现在提料筒10的内部转动，提料筒10的外表面上方右侧安装有下料口9，提料筒10的外表面下方开设有进料口14；提料筒10通过下料口9与脱酸反应罐1实现连通，且提料筒10通过进料口14与脱酸反应罐1实现连通，脱酸反应罐1的下方设置有排料口6；提料绞龙13贯穿于排料口6的内部，且提料绞龙13实现在排料口6的内部转动；通过设置提料电机2带动提料绞龙13在提料筒10的内部转动，进而将脱酸反应罐1底部的高氯化物提升到下料口9处排出，与传动杆11和搅拌杆12配合，使高氯化物更好的反应，提高反应效率，同时提料筒10内不会被高氯化物堵塞；上料斗4，其安装在脱酸反应罐1的右侧上方；搅拌电机3，其安装在脱酸反应罐1的上方，搅拌电机3的输出端安装有传动杆11，传动杆11的外表面安装有搅拌杆12，搅拌杆12通过搅拌电机3和传动杆11实现在脱酸反应罐1的内部转动；温度传感器8，其安装在脱酸反应罐1的内壁左侧，脱酸反应罐1的外表面安装有加热冷却箱7，脱酸反应罐1的右侧下方安装有热泵5，加热冷却箱7与热泵5的输入端和输出端实现连通。Please refer to Figures 1-3, a high chlorination preparation deacidification device includes a deacidification reaction tank 1, a lifting cylinder 10 is installed inside the deacidification reaction tank 1, a lifting motor 2 is installed above the lifting cylinder 10, and a lifting auger 13 is movably installed inside the lifting cylinder 10; the output end of the lifting motor 2 is key-connected to the lifting auger 13, and the lifting auger 13 is rotated inside the lifting cylinder 10 through the lifting motor 2, a discharge port 9 is installed on the right side above the outer surface of the lifting cylinder 10, and a feed port 14 is opened below the outer surface of the lifting cylinder 10; the lifting cylinder 10 is connected with the deacidification reaction tank 1 through the discharge port 9, and the lifting cylinder 10 is connected with the deacidification reaction tank 1 through the feed port 14, and a discharge port 6 is arranged below the deacidification reaction tank 1; the lifting auger 13 runs through the inside of the discharge port 6, and the lifting auger 13 is rotated inside the discharge port 6; the lifting motor 2 is provided to drive the lifting The auger 13 rotates inside the lifting barrel 10, thereby lifting the high chloride at the bottom of the deacidification reaction tank 1 to the discharge port 9 for discharge, and cooperates with the transmission rod 11 and the stirring rod 12 to make the high chloride react better and improve the reaction efficiency. At the same time, the lifting barrel 10 will not be blocked by the high chloride; the upper hopper 4 is installed on the upper right side of the deacidification reaction tank 1; the stirring motor 3 is installed on the upper part of the deacidification reaction tank 1, and the transmission rod 11 is installed on the output end of the stirring motor 3. The stirring rod 12 is installed on the outer surface of the transmission rod 11, and the stirring rod 12 is realized by the stirring motor 3 and the transmission rod 11. The stirring rod 12 rotates inside the deacidification reaction tank 1; the temperature sensor 8 is installed on the left side of the inner wall of the deacidification reaction tank 1, and a heating and cooling box 7 is installed on the outer surface of the deacidification reaction tank 1. A heat pump 5 is installed on the lower right side of the deacidification reaction tank 1, and the heating and cooling box 7 is connected with the input and output ends of the heat pump 5.
工作原理：在使用该高氯化制备脱酸装置时，首先将高氯化物与脱酸用物料从上料斗4注入到脱酸反应罐1的内部，然后搅拌电机3通电工作通过传动杆11带动搅拌杆12转动对高氯化物与脱酸用物料进行搅拌混合反应，与此同时提料筒10上方的提料电机2通电工作带动提料绞龙13在提料筒10的内部转动，物料从进料口14进入到提料筒10内，被提料绞龙13输送到下料口9处排出，使物料更好的混合反应脱酸，其次温度传感器8实时监测脱酸反应罐1内部的温度，当监测到脱酸反应罐1内部的温度高于或低于预设的温度范围时，控制器控制热泵5工作为加热冷却箱7内液体加热或制冷，进而为脱酸反应罐1的内部加热或降温，最后反应完成后，打开排料口6，同时提料电机2带动提料绞龙13反向转动，进而将物料排出，这就是该高氯化制备脱酸装置的工作原理。Working principle: When using the high chlorination deacidification device, firstly, high chloride and deacidification materials are injected from the upper hopper 4 into the interior of the deacidification reaction tank 1, and then the stirring motor 3 is powered on to drive the stirring rod 12 to rotate through the transmission rod 11 to stir and mix the high chloride and the deacidification materials. At the same time, the lifting motor 2 above the lifting cylinder 10 is powered on to drive the lifting auger 13 to rotate inside the lifting cylinder 10. The material enters the lifting cylinder 10 from the feed port 14 and is transported to the discharge port 9 by the lifting auger 13 for discharge, so that the material can be better mixed and reacted for deacidification. Secondly, the temperature sensor 8 monitors the temperature inside the deacidification reaction tank 1 in real time. When it is detected that the temperature inside the deacidification reaction tank 1 is higher or lower than the preset temperature range, the controller controls the heat pump 5 to work as the heating and cooling box 7 to heat or cool the liquid, thereby heating or cooling the interior of the deacidification reaction tank 1. Finally, after the reaction is completed, the discharge port 6 is opened, and the lifting motor 2 drives the lifting auger 13 to rotate in the opposite direction to discharge the material. This is the working principle of the high chlorination deacidification device.
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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