CN221868172U - Fertilizer batching and mixing device - Google Patents
Fertilizer batching and mixing device Download PDFInfo
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- CN221868172U CN221868172U CN202420361129.4U CN202420361129U CN221868172U CN 221868172 U CN221868172 U CN 221868172U CN 202420361129 U CN202420361129 U CN 202420361129U CN 221868172 U CN221868172 U CN 221868172U
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 34
- 238000003756 stirring Methods 0.000 claims abstract description 22
- 239000006185 dispersion Substances 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 7
- 239000004615 ingredient Substances 0.000 abstract description 17
- 238000007599 discharging Methods 0.000 abstract 2
- 241000209094 Oryza Species 0.000 description 5
- 235000007164 Oryza sativa Nutrition 0.000 description 5
- 235000009566 rice Nutrition 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 230000004720 fertilization Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及肥料加工技术领域,具体为一种肥料配料混合装置。The utility model relates to the technical field of fertilizer processing, in particular to a fertilizer batching and mixing device.
背景技术Background Art
在水稻种植过程中,施肥是一个关键的管理环节。肥料中含有水稻生长所需的多种营养元素,如氮、磷、钾等。这些元素对于水稻的生长至关重要;定期施肥不仅有助于促进水稻的健康生长,提高产量,还能保证稻米的质量;而在肥料的生产过程中,则需要使用到混料设备将各种营养成分按照适当的比例混合在一起。In the rice planting process, fertilization is a key management link. Fertilizer contains a variety of nutrients required for rice growth, such as nitrogen, phosphorus, potassium, etc. These elements are essential for the growth of rice; regular fertilization not only helps promote the healthy growth of rice and increase yield, but also ensures the quality of rice; and in the fertilizer production process, mixing equipment is needed to mix various nutrients in appropriate proportions.
授权公告号为CN218516533U的实用新型专利公开了一种肥料配比混合设备,该肥料配比混合设备包括混合箱体,所述混合箱体上焊接连接有进料口,所述进料口中间焊接连接有保护壳,所述保护壳前设有信息控制屏,所述保护壳内通过焊接连接有电机,所述电机下通过焊接连接有转轴,所述转轴上面设有搅拌棒,所述搅拌棒下方设有倾斜挡板,所述倾斜挡板中间设有出料口,所述出料口下方设有出料管,所述出料管外侧设有旋转开关,所述混合箱体下方设有支撑腿,所述出料管内设有开关挡板通过旋转开关转动连接,所述进料口内设有称重挡板,所述称重挡板右侧设有活动轴通过转动连接进行连接;通过电机带动转轴旋转,转轴带动搅拌棒旋转混合肥料,保证了肥料的充分混合,使用过后需要清洗,需要把水通过进料口倒入混合箱体内,再通过搅拌棒清洗内部,保证了本装置方便清洗。The utility model patent with the authorization announcement number CN218516533U discloses a fertilizer proportioning and mixing device, which includes a mixing box, a feed port is welded on the mixing box, a protective shell is welded in the middle of the feed port, an information control screen is arranged in front of the protective shell, a motor is welded in the protective shell, a rotating shaft is welded under the motor, a stirring rod is arranged on the rotating shaft, an inclined baffle is arranged under the stirring rod, a discharge port is arranged in the middle of the inclined baffle, and a discharge port is arranged under the discharge port. A discharge pipe is provided, a rotary switch is provided on the outside of the discharge pipe, a supporting leg is provided under the mixing box body, a switch baffle is provided in the discharge pipe and is rotatably connected via the rotary switch, a weighing baffle is provided in the feed port, and a movable shaft is provided on the right side of the weighing baffle and is connected via a rotating connection; the motor drives the rotating shaft to rotate, and the rotating shaft drives the stirring rod to rotate and mix the fertilizer, thereby ensuring that the fertilizer is fully mixed. After use, it needs to be cleaned, and water needs to be poured into the mixing box body through the feed port, and then the inside is cleaned through the stirring rod, thereby ensuring that the device is easy to clean.
尽管该肥料配比混合设备易于清洗,但在实际使用中仍然存在一些问题;例如,在混合大量肥料时,仅依靠搅拌棒的旋转进行混合显得力不从心,导致混合效率低下,操作时间过长,鉴于此,我们提出一种肥料配料混合装置。Although the fertilizer proportioning and mixing equipment is easy to clean, there are still some problems in actual use; for example, when mixing a large amount of fertilizers, it is not enough to rely solely on the rotation of the stirring rod for mixing, resulting in low mixing efficiency and long operation time. In view of this, we propose a fertilizer proportioning and mixing device.
实用新型内容Utility Model Content
为了解决上述难题,本实用新型提供了一种肥料配料混合装置。In order to solve the above problems, the utility model provides a fertilizer batching and mixing device.
为实现上述目的,本实用新型采取的技术方案如下:In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
一种肥料配料混合装置,包括混合部;A fertilizer batching and mixing device comprises a mixing part;
所述混合部包括两个相对称的承载板,两个承载板之间位于四角处均固定有支杆;上方的承载板处固定有两个进料斗,进料斗的底端安装有排料管,两个排料管的底端之间处固定有混料管,混料管内转动安装有传动轴,传动轴的中部同轴固定有螺旋,螺旋的下方设有分散盘,分散盘的顶部固定有多个隔板,分散盘的下方设有搅拌叶;传动轴顶端穿出至外界,上方的承载板顶部安装有用于驱动传动轴转动的第一马达;The mixing section comprises two symmetrical bearing plates, and support rods are fixed at the four corners between the two bearing plates; two feed hoppers are fixed at the upper bearing plate, and a discharge pipe is installed at the bottom end of the feed hopper, and a mixing pipe is fixed between the bottom ends of the two discharge pipes, and a transmission shaft is rotatably installed in the mixing pipe, a spiral is coaxially fixed in the middle of the transmission shaft, a dispersion disk is arranged below the spiral, a plurality of partitions are fixed on the top of the dispersion disk, and a stirring blade is arranged below the dispersion disk; the top end of the transmission shaft passes through the outside, and a first motor for driving the transmission shaft to rotate is installed on the top of the upper bearing plate;
混料管的下方设有固定板,固定板的中心处转动安装有混料斗,且分散盘和搅拌叶均位于混料斗内;混料斗的顶部开设有与混料管转动连接且相连通的连接口,混料斗的底端固定有卸料管,混料斗的外壁同轴固定有齿圈,齿圈的一侧啮合有齿轮,齿轮上同轴键连接有连接轴,固定板的顶部安装有用于驱动连接轴转动的第二马达。A fixed plate is provided below the mixing tube, a mixing hopper is rotatably installed at the center of the fixed plate, and the dispersion disk and the stirring blades are both located in the mixing hopper; a connecting port is provided on the top of the mixing hopper which is rotatably connected and communicated with the mixing tube, a discharge pipe is fixed to the bottom end of the mixing hopper, a gear ring is coaxially fixed to the outer wall of the mixing hopper, a gear is meshed on one side of the gear ring, a connecting shaft is coaxially keyed on the gear, and a second motor for driving the connecting shaft to rotate is installed on the top of the fixed plate.
进一步的,下方的所述承载板的底部两侧处均安装有两个支脚,且支脚与承载板通过螺栓固定连接。Furthermore, two supporting feet are installed on both sides of the bottom of the lower supporting plate, and the supporting feet are fixedly connected to the supporting plate by bolts.
进一步的,所述排料管上均安装有用于控制排料的第一阀门。Furthermore, the discharge pipe is equipped with a first valve for controlling the discharge.
进一步的,所述分散盘和隔板为一体成型结构,且分散盘的顶部呈四周低、中间高。Furthermore, the dispersion plate and the partition plate are an integrally formed structure, and the top of the dispersion plate is low on all sides and high in the middle.
进一步的,所述混料斗的外壁位于固定板上下两侧处均设有限位环,且限位环与混料斗通过螺栓固定连接。Furthermore, the outer wall of the mixing hopper is provided with limiting rings at both upper and lower sides of the fixing plate, and the limiting rings are fixedly connected to the mixing hopper by bolts.
进一步的,所述支杆穿过固定板的四角,且固定板通过螺栓与支杆固定连接。Furthermore, the support rod passes through four corners of the fixing plate, and the fixing plate is fixedly connected to the support rod by bolts.
进一步的,所述连接轴的底端与位于下方的承载板的顶部通过轴承转动连接。Furthermore, the bottom end of the connecting shaft is rotatably connected to the top of the supporting plate located below via a bearing.
进一步的,所述卸料管穿过位于下方的承载板并与承载板转动连接,且卸料管上安装有第二阀门。Furthermore, the discharge pipe passes through the supporting plate located below and is rotatably connected to the supporting plate, and a second valve is installed on the discharge pipe.
与现有技术相比,本实用新型的有益效果:Compared with the prior art, the utility model has the following beneficial effects:
通过设置的混合部:肥料配料由两侧的进料斗进入至混料管内,在螺旋的转动下,可以对多种配料进行初步混合后,混合后的落在分散盘上并被甩出至混料斗内,此时多种配料再次打散混合,多种配料落在混料斗内后,随着搅拌叶的转动和混料斗的自转,可以再次对多种配料进行混合;该设计可以对肥料配料进行多次搅拌混合,不仅操作方便快捷,而且提高了肥料混合的效率。Through the setting of the mixing part: the fertilizer ingredients enter into the mixing tube from the feed hoppers on both sides, and under the rotation of the spiral, a variety of ingredients can be preliminarily mixed, and then fall on the dispersion plate and are thrown into the mixing hopper. At this time, the various ingredients are dispersed and mixed again. After the various ingredients fall into the mixing hopper, they can be mixed again with the rotation of the stirring blades and the rotation of the mixing hopper. This design can stir and mix the fertilizer ingredients multiple times, which is not only convenient and quick to operate, but also improves the efficiency of fertilizer mixing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的整体结构剖视图;Figure 2 is a cross-sectional view of the overall structure of the utility model;
图3为本实用新型中传动轴的结构示意图;FIG3 is a schematic diagram of the structure of the transmission shaft in the utility model;
图4为本实用新型中的部分结构示意图;FIG4 is a schematic diagram of a partial structure of the utility model;
图5为本实用新型中混料斗的结构示意图。FIG5 is a schematic diagram of the structure of the mixing hopper in the utility model.
图中:In the figure:
1、混合部;10、承载板;101、支杆;102、支脚;11、进料斗;111、排料管;112、第一阀门;12、混料管;13、传动轴;131、螺旋;132、分散盘;133、隔板;134、搅拌叶;14、第一马达;15、固定板;16、混料斗;161、限位环;162、齿圈;163、连接口;164、卸料管;165、第二阀门;17、齿轮;171、连接轴;18、第二马达。1. Mixing section; 10. Carrying plate; 101. Support rod; 102. Support foot; 11. Feed hopper; 111. Discharge pipe; 112. First valve; 12. Mixing pipe; 13. Transmission shaft; 131. Screw; 132. Dispersing disc; 133. Partition plate; 134. Stirring blade; 14. First motor; 15. Fixed plate; 16. Mixing hopper; 161. Limiting ring; 162. Gear ring; 163. Connecting port; 164. Discharge pipe; 165. Second valve; 17. Gear; 171. Connecting shaft; 18. Second motor.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
本实施例提供一种技术方案:This embodiment provides a technical solution:
请参阅图1-图5,一种肥料配料混合装置,包括混合部1。混合部1包括两个相对称的承载板10,两个承载板10之间位于四角处均固定有支杆101;上方的承载板10处固定有两个进料斗11,进料斗11的底端安装有排料管111,两个排料管111的底端之间处固定有混料管12,混料管12内转动安装有传动轴13,传动轴13的中部同轴固定有螺旋131,螺旋131的下方设有分散盘132,分散盘132的顶部固定有多个隔板133,分散盘132的下方设有搅拌叶134;传动轴13顶端穿出至外界,上方的承载板10顶部安装有用于驱动传动轴13转动的第一马达14;混料管12的下方设有固定板15,固定板15的中心处转动安装有混料斗16,且分散盘132和搅拌叶134均位于混料斗16内;混料斗16的顶部开设有与混料管12转动连接且相连通的连接口163,混料斗16的底端固定有卸料管164,混料斗16的外壁同轴固定有齿圈162,齿圈162的一侧啮合有齿轮17,齿轮17上同轴键连接有连接轴171,固定板15的顶部安装有用于驱动连接轴171转动的第二马达18。Please refer to Figures 1 to 5, a fertilizer batching and mixing device includes a mixing section 1. The mixing section 1 includes two symmetrical supporting plates 10, and support rods 101 are fixed at the four corners between the two supporting plates 10; two feed hoppers 11 are fixed to the upper supporting plate 10, and a discharge pipe 111 is installed at the bottom end of the feed hopper 11, and a mixing pipe 12 is fixed between the bottom ends of the two discharge pipes 111, and a transmission shaft 13 is rotatably installed in the mixing pipe 12, and a spiral 131 is coaxially fixed in the middle of the transmission shaft 13, and a dispersion disk 132 is provided below the spiral 131, and a plurality of partitions 133 are fixed on the top of the dispersion disk 132, and a stirring blade 134 is provided below the dispersion disk 132; the top end of the transmission shaft 13 passes through the outside, and the top of the upper supporting plate 10 A first motor 14 is installed to drive the transmission shaft 13 to rotate; a fixed plate 15 is provided below the mixing tube 12, a mixing hopper 16 is rotatably installed at the center of the fixed plate 15, and the dispersion disk 132 and the stirring blade 134 are both located in the mixing hopper 16; a connecting port 163 is provided on the top of the mixing hopper 16 to be rotatably connected and communicated with the mixing tube 12, a discharge pipe 164 is fixed to the bottom end of the mixing hopper 16, a gear ring 162 is coaxially fixed to the outer wall of the mixing hopper 16, a gear 17 is meshed with one side of the gear ring 162, a connecting shaft 171 is coaxially keyed to the gear 17, and a second motor 18 for driving the connecting shaft 171 to rotate is installed on the top of the fixed plate 15.
进一步地,下方的承载板10的底部两侧处均安装有两个支脚102,且支脚102与承载板10通过螺栓固定连接。该设计增强了设备的稳定性,使其在混合过程中更加平稳。Furthermore, two legs 102 are installed at both sides of the bottom of the lower supporting plate 10, and the legs 102 are fixedly connected to the supporting plate 10 by bolts. This design enhances the stability of the device and makes it more stable during the mixing process.
进一步地,排料管111上均安装有用于控制排料的第一阀门112。第一阀门112方便地控制物料的排放,使得操作更为灵活。Furthermore, a first valve 112 for controlling the discharge of materials is installed on each of the discharge pipes 111. The first valve 112 conveniently controls the discharge of materials, making the operation more flexible.
进一步地,分散盘132和隔板133为一体成型结构,且分散盘132的顶部呈四周低、中间高。一体成型的结构提高了设备的整体强度;分散盘132的顶部设计,可以更好地实现物料的分散,提高混合效果。Furthermore, the dispersion plate 132 and the partition plate 133 are integrally formed, and the top of the dispersion plate 132 is low on all sides and high in the middle. The integrally formed structure improves the overall strength of the equipment; the top design of the dispersion plate 132 can better disperse the materials and improve the mixing effect.
进一步地,混料斗16的外壁位于固定板15上下两侧处均设有限位环161,且限位环161与混料斗16通过螺栓固定连接。限位环161可以有效地固定混料斗16的位置,防止其在操作过程中发生移动,提高了设备的稳定性和安全性。Furthermore, the outer wall of the mixing hopper 16 is provided with a limit ring 161 at both upper and lower sides of the fixing plate 15, and the limit ring 161 is fixedly connected to the mixing hopper 16 by bolts. The limit ring 161 can effectively fix the position of the mixing hopper 16 to prevent it from moving during operation, thereby improving the stability and safety of the equipment.
进一步地,支杆101穿过固定板15的四角,且固定板15通过螺栓与支杆101固定连接。该设计利于稳定安装固定板15,保证固定板15的牢靠性。Furthermore, the support rods 101 pass through the four corners of the fixing plate 15, and the fixing plate 15 is fixedly connected to the support rods 101 by bolts. This design is conducive to the stable installation of the fixing plate 15 and ensures the reliability of the fixing plate 15.
进一步地,连接轴171的底端与位于下方的承载板10的顶部通过轴承转动连接。该设计利于保证齿轮17转动时的顺畅性和稳定性。Furthermore, the bottom end of the connecting shaft 171 is rotatably connected to the top of the supporting plate 10 located below via a bearing. This design is conducive to ensuring the smoothness and stability of the gear 17 when rotating.
进一步地,卸料管164穿过位于下方的承载板10并与承载板10转动连接,且卸料管164上安装有第二阀门165。该设计使得物料的卸载更为方便快捷。Furthermore, the discharge pipe 164 passes through the supporting plate 10 located below and is rotatably connected to the supporting plate 10, and a second valve 165 is installed on the discharge pipe 164. This design makes the unloading of materials more convenient and quick.
需要补充的是,本实施例中的搅拌叶134的转动方向与混料斗16的转动方向相反,当混料斗16转动时,由于搅拌叶134的转动方向与其相反,可以产生一个相对的旋转力,使得肥料在混料斗16内被更强烈地搅动和混合,从而提高了混合的均匀性和效率。It should be added that the rotation direction of the stirring blade 134 in this embodiment is opposite to the rotation direction of the mixing hopper 16. When the mixing hopper 16 rotates, since the rotation direction of the stirring blade 134 is opposite to that of the mixing hopper 16, a relative rotational force can be generated, so that the fertilizer is more strongly stirred and mixed in the mixing hopper 16, thereby improving the uniformity and efficiency of the mixing.
值得说明的是,本实施例中涉及的第一马达14和第二马达18为现有的常规技术,在此不再赘述。It is worth noting that the first motor 14 and the second motor 18 involved in this embodiment are existing conventional technologies and will not be described in detail here.
具体使用时,使用人员首先接通第一马达14和第二马达18的电源,第一马达14和第二马达18开始工作,第一马达14的输出轴转动带动传动轴13、螺旋131、分散盘132和搅拌叶134同步转动,第二马达18的输出轴带动连接轴171和齿轮17转动,因齿轮17与齿圈162相啮合,混料斗16同步转动,随后使用人员将肥料原料经两侧的进料斗11投入,肥料配料经排料管111进入至混料管12内,转动的螺旋131向下输送配料的同时并混合多种配料,多种配料落在分散盘132上并向四周甩出,配料同步落在混料斗16的内底部,转动的搅拌叶134即搅拌多种配料进行混合,最后使用人员打开第二阀门165排出混合好的肥料即可。During specific use, the user first turns on the power of the first motor 14 and the second motor 18, and the first motor 14 and the second motor 18 start to work. The output shaft of the first motor 14 rotates to drive the transmission shaft 13, the spiral 131, the dispersion disk 132 and the stirring blade 134 to rotate synchronously. The output shaft of the second motor 18 drives the connecting shaft 171 and the gear 17 to rotate. Since the gear 17 is meshed with the ring gear 162, the mixing hopper 16 rotates synchronously. Then the user puts the fertilizer raw materials into the feed hoppers 11 on both sides, and the fertilizer ingredients enter the mixing tube 12 through the discharge pipe 111. The rotating spiral 131 transports the ingredients downward and mixes multiple ingredients at the same time. The multiple ingredients fall on the dispersion disk 132 and are thrown out to all sides. The ingredients fall on the inner bottom of the mixing hopper 16 synchronously, and the rotating stirring blade 134 stirs the multiple ingredients to mix them. Finally, the user opens the second valve 165 to discharge the mixed fertilizer.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
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