CN221861461U - Winding structure for processing inductance coil - Google Patents

Abstract

The utility model discloses a winding structure for inductor coil processing, which relates to the technical field of inductor coils. It comprises a processing table, on the top of which a driving mechanism and a guiding mechanism are fixedly installed, the guiding mechanism is located at the oblique rear of the driving mechanism, the driving mechanism comprises a driving box and a top cover, on the inner wall of the driving box a storage battery and a driving motor are fixedly installed, and a rotating table is arranged on the top of the top cover. By arranging the driving mechanism and the guiding mechanism, the driving motor can drive the rotating table to rotate, and the hydraulic cylinder can assist in clamping the insulating tube on the rotating table through the clamping claw, and then cooperate with the electric cylinder structure to promote the vertical movement of the guide ring through the threaded sleeve, so that the wire can be synchronously moved horizontally during the winding process on the insulating tube, thereby achieving the effect of automatic winding, making it easy to make the spacing between each circle of coils consistent, thereby improving the quality of the coil and reducing the defective rate.

Description

A winding structure for inductor coil processing

Technical Field

The utility model relates to the technical field of inductor coils, in particular to a winding structure for processing inductor coils.

Background Art

An inductor is a device that works on the principle of electromagnetic induction. When current flows through a wire, a certain electromagnetic field is generated around the wire, and the wire itself in this electromagnetic field will have an inductive effect on the wires within the range of this electromagnetic field. The effect on the wire itself that generates the electromagnetic field is called "self-inductance", that is, the changing current generated by the wire itself produces a changing magnetic field, and this magnetic field further affects the current in the wire. The effect on other wires within the range of this electromagnetic field is called "mutual inductance".

The application of inductor coils is very extensive. During the processing of inductor coils, the inductor coils need to be wound into a spiral shape. The inductor coil is composed of a wire wound around an insulating tube in circles. The wires are insulated from each other, and the insulating tube can be hollow or contain an iron core or a magnetic powder core.

In the prior art, the winding method for the inductor coil processing process currently on the market mainly adopts manual winding. When winding thicker enameled wires, this winding method is more laborious due to the thicker enameled wires, which makes the labor intensity greater, and workers are easily fatigued, which in turn affects production efficiency.

Utility Model Content

The utility model provides a winding structure for processing an inductor coil to solve the problems in the background technology.

To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding structure for processing an inductor coil, comprising a processing table, a driving mechanism and a guiding mechanism are fixedly installed on the top of the processing table, and the guiding mechanism is located obliquely behind the driving mechanism;

The driving mechanism comprises a driving box and a top cover, the inner wall of the driving box is fixedly mounted with a battery and a driving motor, a rotating platform is arranged on the top of the top cover, the output shaft of the driving motor passes through the top cover and is fixedly connected to the bottom end of the rotating platform, a hydraulic cylinder is fixedly mounted on the top of the rotating platform, and a clamping claw is fixedly mounted on the movable end of the hydraulic cylinder;

The guide mechanism comprises a mounting frame, a lifting frame is arranged inside the mounting frame, an end of the lifting frame is rotatably connected to a contact plate, an electric cylinder structure is fixedly installed inside the mounting frame, and a guide ring is sleeved on the surface of the electric cylinder structure.

Furthermore, the battery is electrically connected to the drive motor, and the battery is electrically connected to the hydraulic cylinder.

Furthermore, an anti-skid pad is provided on the inner side of the clamping claw, and the anti-skid pad is a soft silicone pad.

Furthermore, an electric push rod is fixedly mounted on the inner wall of the mounting frame, and a movable end of the electric push rod is fixedly mounted on the back end of the lifting frame.

Furthermore, a threaded sleeve is threadedly connected to the surface of the electric cylinder structure, the other side of the threaded sleeve is fixedly connected to a guide ring, and the other end of the guide ring is slidably connected to the inner wall of the mounting frame.

Compared with the prior art, the utility model provides a winding structure for inductor coil processing, which has the following beneficial effects:

The winding structure for processing the inductor coil is provided with a driving mechanism and a guiding mechanism. The driving motor can drive the rotating table to rotate, and the hydraulic cylinder can assist in clamping the insulating tube on the rotating table through the clamping claws. The electric cylinder structure is then used to promote the vertical movement of the guide ring through the threaded sleeve, so that the wire can be synchronously moved horizontally during the winding process on the insulating tube, thereby achieving the effect of automatic winding, making it easy to make the spacing between each coil turn consistent, thereby improving the quality of the coil and reducing the defective rate.

BRIEF DESCRIPTION OF THE DRAWINGS

Fig. 1 is a schematic diagram of the structure of the utility model;

FIG2 is a schematic diagram of a driving mechanism of the present utility model;

FIG. 3 is a schematic diagram of the guide mechanism of the present utility model.

In the figure: 1. processing table; 2. driving mechanism; 3. guiding mechanism; 4. driving box; 5. top cover; 6. battery; 7. driving motor; 8. rotating table; 9. hydraulic cylinder; 10. clamping claw; 11. mounting frame; 12. electric push rod; 13. lifting frame; 14. contact plate; 15. electric cylinder structure; 16. guide ring.

DETAILED DESCRIPTION

The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

Please refer to Figures 1-3. The utility model discloses a winding structure for processing an inductor coil, including a processing table 1. A driving mechanism 2 and a guiding mechanism 3 are fixedly installed on the top of the processing table 1. The guiding mechanism 3 is located obliquely behind the driving mechanism 2.

The driving mechanism 2 includes a driving box 4 and a top cover 5, a battery 6 and a driving motor 7 are fixedly installed on the inner wall of the driving box 4, a rotating table 8 is arranged on the top of the top cover 5, the output shaft of the driving motor 7 passes through the top cover 5 and is fixedly connected to the bottom end of the rotating table 8, a hydraulic cylinder 9 is fixedly installed on the top of the rotating table 8, the battery 6 is electrically connected to the driving motor 7, the battery 6 is electrically connected to the hydraulic cylinder 9, and a clamping claw 10 is fixedly installed on the movable end of the hydraulic cylinder 9;

The guide mechanism 3 includes a mounting frame 11, a lifting frame 13 is arranged inside the mounting frame 11, an electric push rod 12 is fixedly installed on the inner wall of the mounting frame 11, the movable end of the electric push rod 12 is fixedly installed on the back end of the lifting frame 13, the end of the lifting frame 13 is rotatably connected to a contact plate 14, an electric cylinder structure 15 is fixedly installed inside the mounting frame 11, and a guide ring 16 is provided on the surface of the electric cylinder structure 15.

By setting the driving mechanism 2 and the guiding mechanism 3, the driving motor 7 can be used to drive the rotating table 8 to rotate, and the hydraulic cylinder 9 can assist in clamping the insulating tube on the rotating table 8 through the clamping claw 10, and then cooperate with the electric cylinder structure 15 to promote the vertical movement of the guide ring 16 through the threaded sleeve, so that the wire can be synchronously moved horizontally during the winding process on the insulating tube, thereby achieving the effect of automatic winding, making it easy to make the spacing between each turn of the coil consistent, thereby improving the quality of the coil and reducing the defective rate.

Specifically, an anti-skid pad is provided on the inner side of the clamping claw 10, and the anti-skid pad is a soft silicone pad.

In this embodiment, the anti-skid pad can be used to prevent relative rotation between the clamping claw 10 and the clamped insulating tube, thereby improving the rotation stability of the insulating tube.

Specifically, a threaded sleeve is threadedly connected to the surface of the electric cylinder structure 15 , the other side of the threaded sleeve is fixedly connected to a guide ring 16 , and the other end of the guide ring 16 is slidably connected to the inner wall of the mounting frame 11 .

In this embodiment, the other end of the guide ring 16 slides with the inner wall of the mounting frame 11 so that the guide ring 16 can stably perform lifting and lowering motion.

When in use, the insulating tube is first placed on the rotating table 8, and then the hydraulic cylinder 9 is started, so that the movable end of the hydraulic cylinder 9 drives the clamping claw 10 to move, so that the two clamping claws 10 are attached to the surface of the insulating tube, so that the insulating tube is clamped on the rotating table 8;

Next, the electric push rod 12 is started, so that the movable end of the electric push rod 12 drives the lifting frame 13 to gradually descend, so that the end of the lifting frame 13 drives the abutment plate 14 to gradually overlap with the top of the insulating tube;

Next, the catheter is passed through the guide ring 16 and fixed on the insulating tube, and then the drive motor 7 and the electric cylinder structure 15 are started, so that the drive motor 7 starts to drive the insulating tube to rotate through the rotating table 8, and the movable end of the electric cylinder structure 15 drives the guide ring 16 to move vertically through the threaded sleeve, so that the wire can be wound around the surface of the insulating tube in a vertical direction.

In summary, the winding structure for processing the inductor coil is provided with a driving mechanism 2 and a guiding mechanism 3. The driving motor 7 can drive the rotating table 8 to rotate, and the hydraulic cylinder 9 can assist in clamping the insulating tube on the rotating table 8 through the clamping claw 10, and then cooperate with the electric cylinder structure 15 to cause the guide ring 16 to move vertically through the threaded sleeve, so that the wire can be synchronously moved horizontally during the winding process on the insulating tube, thereby achieving the effect of automated winding, making it easy to make the spacing between each turn of the coil consistent, thereby improving the quality of the coil and reducing the defective rate.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. A winding structure for processing an inductor coil, comprising a processing table (1), characterized in that a driving mechanism (2) and a guiding mechanism (3) are fixedly mounted on the top of the processing table (1), and the guiding mechanism (3) is located obliquely behind the driving mechanism (2); The driving mechanism (2) comprises a driving box (4) and a top cover (5); a storage battery (6) and a driving motor (7) are fixedly mounted on the inner wall of the driving box (4); a rotating platform (8) is arranged on the top of the top cover (5); an output shaft of the driving motor (7) passes through the top cover (5) and is fixedly connected to the bottom end of the rotating platform (8); a hydraulic cylinder (9) is fixedly mounted on the top of the rotating platform (8); a clamping claw (10) is fixedly mounted on the movable end of the hydraulic cylinder (9); The guide mechanism (3) comprises a mounting frame (11), a lifting frame (13) is arranged inside the mounting frame (11), an end of the lifting frame (13) is rotatably connected to a contact plate (14), an electric cylinder structure (15) is fixedly installed inside the mounting frame (11), and a guide ring (16) is sleeved on the surface of the electric cylinder structure (15). 2. A winding structure for inductive coil processing according to claim 1, characterized in that: the battery (6) is electrically connected to the drive motor (7), and the battery (6) is electrically connected to the hydraulic cylinder (9). 3. A winding structure for inductor coil processing according to claim 1, characterized in that an anti-skid pad is provided on the inner side of the clamping claw (10), and the anti-skid pad is a soft silicone pad. 4. A winding structure for inductor coil processing according to claim 1, characterized in that an electric push rod (12) is fixedly installed on the inner wall of the mounting frame (11), and the movable end of the electric push rod (12) is fixedly installed on the back end of the lifting frame (13). 5. A winding structure for inductive coil processing according to claim 1, characterized in that: a threaded sleeve is threadedly connected to the surface of the electric cylinder structure (15), the other side of the threaded sleeve is fixedly connected to a guide ring (16), and the other end of the guide ring (16) is slidably connected to the inner wall of the mounting frame (11).