CN221861108U - A safety component for vacuum equipment control - Google Patents
A safety component for vacuum equipment control Download PDFInfo
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- CN221861108U CN221861108U CN202323443622.5U CN202323443622U CN221861108U CN 221861108 U CN221861108 U CN 221861108U CN 202323443622 U CN202323443622 U CN 202323443622U CN 221861108 U CN221861108 U CN 221861108U
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- 238000012544 monitoring process Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000002159 abnormal effect Effects 0.000 abstract description 21
- 238000012545 processing Methods 0.000 abstract description 13
- 238000004458 analytical method Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 4
- 238000007789 sealing Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
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- 238000004880 explosion Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
本实用新型涉及真空密封技术领域,公开了一种真空设备控制用安全组件,包括真空箱体,所述真空箱体上设置有监测报警结构,用于实时检测真空箱体内部的真空数据并及时反馈报警。本实用新型设置的监测报警结构由集成座、压力表、温度表、湿度表、控制器、报警器组合构成,集成座的内部设置处理分析模块,用于分析处理传感器监测到的信号,并将各项信号处理数据传递到压力表、温度表与湿度表进行直观显示,当监测到异常数据时则即刻由处理分析模块发出异常信号,通过控制器接收异常信号并发出控制指令,控制报警器内部的蜂鸣器与闪光灯响应启动,及时有效地提醒工作人员对真空设备异常情况进行检修维护,确保其正常使用。
The utility model relates to the field of vacuum sealing technology, and discloses a safety component for controlling vacuum equipment, including a vacuum box, on which a monitoring alarm structure is provided, which is used to detect vacuum data inside the vacuum box in real time and to promptly feedback an alarm. The monitoring alarm structure provided in the utility model is composed of an integrated seat, a pressure gauge, a thermometer, a hygrometer, a controller, and an alarm. A processing and analysis module is provided inside the integrated seat, which is used to analyze and process the signals monitored by the sensor, and transmit various signal processing data to the pressure gauge, the thermometer, and the hygrometer for intuitive display. When abnormal data is monitored, an abnormal signal is immediately issued by the processing and analysis module, and the abnormal signal is received by the controller and a control instruction is issued to control the buzzer and flashlight inside the alarm to respond and start, so as to promptly and effectively remind the staff to inspect and maintain the abnormal conditions of the vacuum equipment to ensure its normal use.
Description
技术领域Technical Field
本实用新型涉及真空密封技术领域,具体为一种真空设备控制用安全组件。The utility model relates to the technical field of vacuum sealing, in particular to a safety component for controlling vacuum equipment.
背景技术Background Art
真空设备通常在工业、实验室和其他领域中使用,涉及到高度负压的环境和复杂的操作过程,真空设备中的高度负压环境可能导致泄漏和爆炸的风险,在真空设备中使用安全组件的原因是确保操作人员和设备的安全,并提供紧急停机和安全控制,安全组件在真空设备的设计和使用中起着重要的作用,确保真空设备的安全性和可靠性。Vacuum equipment is commonly used in industry, laboratories and other fields, involving highly negative pressure environments and complex operating processes. The highly negative pressure environment in vacuum equipment may lead to the risk of leakage and explosion. The reason for using safety components in vacuum equipment is to ensure the safety of operators and equipment, and provide emergency shutdown and safety control. Safety components play an important role in the design and use of vacuum equipment to ensure the safety and reliability of vacuum equipment.
现有的真空设备控制用安全组件在实际使用过程中,安全组件如密封件、阀门和管道连接件等,能够有效地防止气体或液体的泄漏,确保系统的密封性和稳定性,降低爆炸的风险,而现有的真空设备控制用安全组件通常缺少报警提醒功能,在安全组件检测到真空设备内部异常情况后无法及时有效地提醒工作人员进行检修维护,导致影响真空设备的正常使用,所以需要一种真空设备控制用安全组件,通过设置报警提醒功能,及时有效地提醒工作人员对真空设备异常情况进行检修维护,确保其正常使用。During actual use, existing safety components for vacuum equipment control, such as seals, valves and pipe connectors, can effectively prevent gas or liquid leakage, ensure the sealing and stability of the system, and reduce the risk of explosion. However, existing safety components for vacuum equipment control usually lack an alarm reminder function. After the safety components detect an abnormal situation inside the vacuum equipment, they cannot promptly and effectively remind the staff to perform inspection and maintenance, which affects the normal use of the vacuum equipment. Therefore, there is a need for a safety component for vacuum equipment control that can promptly and effectively remind the staff to perform inspection and maintenance on abnormal situations of the vacuum equipment by setting an alarm reminder function to ensure its normal use.
实用新型内容Utility Model Content
为解决现有的真空设备控制用安全组件通常缺少报警提醒功能,在安全组件检测到真空设备内部异常情况后无法及时有效地提醒工作人员进行检修维护,导致影响真空设备的正常使用的技术问题,本实用新型提供一种真空设备控制用安全组件。In order to solve the technical problem that the existing safety components for controlling vacuum equipment usually lack an alarm reminder function, and after the safety components detect an abnormal situation inside the vacuum equipment, they cannot promptly and effectively remind the staff to perform inspection and maintenance, which affects the normal use of the vacuum equipment, the utility model provides a safety component for controlling vacuum equipment.
本实用新型采用以下技术方案实现:一种真空设备控制用安全组件,包括真空箱体,所述真空箱体上设置有监测报警结构与真空安全阀,所述监测报警结构包括集成座、支块、压力表、温度表、湿度表、控制器、立柱与报警器,用于实时检测真空箱体内部的真空数据并及时反馈报警;The utility model is implemented by the following technical scheme: a safety component for vacuum equipment control, including a vacuum box, on which a monitoring alarm structure and a vacuum safety valve are arranged, and the monitoring alarm structure includes an integrated seat, a support block, a pressure gauge, a temperature gauge, a humidity gauge, a controller, a column and an alarm, which is used to detect the vacuum data inside the vacuum box in real time and give timely feedback of the alarm;
其中,所述集成座安装于真空箱体的正面,所述支块安装于真空箱体的正面且位于集成座的一侧,所述压力表、所述温度表与所述湿度表等距分布排列安装于支块的顶部,所述控制器安装于真空箱体的顶部,所述立柱安装于真空箱体的顶部且位于控制器的后方,所述报警器安装于立柱的顶部。Among them, the integrated seat is installed on the front side of the vacuum box, the support block is installed on the front side of the vacuum box and is located on one side of the integrated seat, the pressure gauge, the temperature gauge and the humidity gauge are equidistantly arranged and installed on the top of the support block, the controller is installed on the top of the vacuum box, the column is installed on the top of the vacuum box and is located behind the controller, and the alarm is installed on the top of the column.
优选的,所述集成座的顶部安装有连接管,且连接管的一端贯穿于真空箱体的正面,所述控制器的背面连接有传输线,且传输线的一端贯穿立柱的内部并与报警器连接。Preferably, a connecting tube is installed on the top of the integrated seat, and one end of the connecting tube passes through the front of the vacuum box. A transmission line is connected to the back of the controller, and one end of the transmission line passes through the interior of the column and is connected to the alarm.
优选的,所述集成座的一侧分布安装有多组连接线,且连接线的一端贯穿支块的内部,且多组连接线分别与压力表、温度表与湿度表连接。Preferably, a plurality of connecting wires are distributed and installed on one side of the integrated seat, and one end of the connecting wire runs through the interior of the supporting block, and the plurality of connecting wires are respectively connected to the pressure gauge, the temperature gauge and the humidity gauge.
优选的,所述真空箱体的正面安装有显示屏,且显示屏位于支块的一侧。Preferably, a display screen is installed on the front of the vacuum box, and the display screen is located on one side of the supporting block.
优选的,所述真空箱体的顶部安装有真空泵,所述真空安全阀安装于真空箱体的顶部,且真空安全阀位于真空泵的前方。Preferably, a vacuum pump is installed on the top of the vacuum box, and the vacuum safety valve is installed on the top of the vacuum box, and the vacuum safety valve is located in front of the vacuum pump.
优选的,所述真空箱体的两侧外壁分布安装有两组固定支脚。Preferably, two sets of fixed legs are distributed and installed on the outer walls of both sides of the vacuum box.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型设置有监测报警结构,监测报警结构由集成座、支块、压力表、温度表、湿度表、控制器、立柱与报警器组合构成,用于实时检测真空箱体内部的真空数据并及时反馈报警,集成座的内部设置处理分析模块,用于分析处理传感器监测到的信号,并将各项信号处理数据传递到压力表、温度表与湿度表进行直观显示,当监测到异常数据时则即刻由集成座内部的处理分析模块发出异常信号,通过控制器接收异常信号并发出控制指令,控制报警器内部的蜂鸣器与闪光灯响应启动,及时有效地提醒工作人员对真空设备异常情况进行检修维护,确保其正常使用。The utility model is provided with a monitoring and alarm structure, which is composed of an integrated seat, a support block, a pressure gauge, a thermometer, a hygrometer, a controller, a column and an alarm, and is used for real-time detection of vacuum data inside a vacuum box and timely feedback of an alarm. A processing and analysis module is arranged inside the integrated seat, which is used for analyzing and processing the signals monitored by the sensor, and transmitting various signal processing data to the pressure gauge, the thermometer and the hygrometer for intuitive display. When abnormal data is monitored, an abnormal signal is immediately sent out by the processing and analysis module inside the integrated seat, and the abnormal signal is received by the controller and a control instruction is sent out to control the buzzer and the flash light inside the alarm to respond and start, so as to timely and effectively remind the staff to inspect and maintain the abnormal conditions of the vacuum equipment to ensure its normal use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提供的整体结构示意图;FIG1 is a schematic diagram of the overall structure provided by the utility model;
图2为图1中的A处放大结构示意图;FIG2 is an enlarged structural schematic diagram of point A in FIG1;
图3为图1中的B处放大结构示意图。FIG. 3 is an enlarged structural schematic diagram of point B in FIG. 1 .
图中:1、真空箱体;2、集成座;3、支块;4、压力表;5、温度表;6、湿度表;7、控制器;8、传输线;9、立柱;10、报警器;11、连接管;12、连接线;13、显示屏;14、真空安全阀;15、真空泵;16、固定支脚。In the figure: 1. vacuum box; 2. integrated seat; 3. support block; 4. pressure gauge; 5. temperature gauge; 6. humidity gauge; 7. controller; 8. transmission line; 9. column; 10. alarm; 11. connecting pipe; 12. connecting line; 13. display screen; 14. vacuum safety valve; 15. vacuum pump; 16. fixed support foot.
具体实施方式DETAILED DESCRIPTION
下面,结合附图以及具体实施方式,对本实用新型做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
请参阅图1-图3,本实施例的一种真空设备控制用安全组件,包括真空箱体1,真空箱体1的两侧外壁分布安装有两组固定支脚16,真空箱体1的正面安装有显示屏13,真空箱体1的顶部安装有真空泵15,真空安全阀14安装于真空箱体1的顶部,且真空安全阀14位于真空泵15的前方;真空箱体1作为真空设备,两组固定支脚16用于将真空箱体1稳固在其他使用设备上,真空箱体1内部分布设置有压力传感器、温湿度传感器,用于实时监测真空箱体1内部的真空数据,监测数据通过显示屏13进行显示,真空泵15通过其输入端作用于真空箱体1的内部维持其工作气压状态,当检测到真空箱体1内部压力数据异常时则通过真空安全阀14对真空箱体1进行安全泄压,防止真空设备出现危险状况;Please refer to Figures 1 to 3. A safety component for controlling a vacuum device in this embodiment includes a vacuum box 1. Two sets of fixed legs 16 are distributed and installed on the outer walls of both sides of the vacuum box 1. A display screen 13 is installed on the front of the vacuum box 1. A vacuum pump 15 is installed on the top of the vacuum box 1. A vacuum safety valve 14 is installed on the top of the vacuum box 1, and the vacuum safety valve 14 is located in front of the vacuum pump 15. The vacuum box 1 is used as a vacuum device. The two sets of fixed legs 16 are used to stabilize the vacuum box 1 on other devices. Pressure sensors and temperature and humidity sensors are distributed inside the vacuum box 1 to monitor the vacuum data inside the vacuum box 1 in real time. The monitoring data is displayed through the display screen 13. The vacuum pump 15 acts on the inside of the vacuum box 1 through its input end to maintain its working air pressure state. When the pressure data inside the vacuum box 1 is detected to be abnormal, the vacuum box 1 is safely depressurized through the vacuum safety valve 14 to prevent the vacuum device from being in a dangerous state.
进一步,集成座2安装于真空箱体1的正面,支块3安装于真空箱体1的正面且位于集成座2的一侧,压力表4、所述温度表5与所述湿度表6等距分布排列安装于支块3的顶部,控制器7安装于真空箱体1的顶部,立柱9安装于真空箱体1的顶部且位于控制器7的后方,报警器10安装于立柱9的顶部,集成座2的顶部安装有连接管11,且连接管11的一端贯穿于真空箱体1的正面,控制器7的背面连接有传输线8,且传输线8的一端贯穿立柱9的内部并与报警器10连接,集成座2的一侧分布安装有多组连接线12,且连接线12的一端贯穿支块3的内部,且多组连接线12分别与压力表4、温度表5、湿度表6连接;Further, the integrated seat 2 is installed on the front of the vacuum box 1, the support block 3 is installed on the front of the vacuum box 1 and is located on one side of the integrated seat 2, the pressure gauge 4, the temperature gauge 5 and the humidity gauge 6 are equidistantly arranged and installed on the top of the support block 3, the controller 7 is installed on the top of the vacuum box 1, the column 9 is installed on the top of the vacuum box 1 and is located behind the controller 7, the alarm 10 is installed on the top of the column 9, a connecting pipe 11 is installed on the top of the integrated seat 2, and one end of the connecting pipe 11 passes through the front of the vacuum box 1, a transmission line 8 is connected to the back of the controller 7, and one end of the transmission line 8 passes through the interior of the column 9 and is connected to the alarm 10, a plurality of groups of connecting lines 12 are distributed and installed on one side of the integrated seat 2, and one end of the connecting line 12 passes through the interior of the support block 3, and the plurality of groups of connecting lines 12 are respectively connected to the pressure gauge 4, the temperature gauge 5 and the humidity gauge 6;
进一步,真空箱体1上设置有监测报警结构,监测报警结构由集成座2、支块3、压力表4、温度表5、湿度表6、控制器7、立柱9与报警器10组合构成,用于实时检测真空箱体1内部的真空数据并及时反馈报警,集成座2的内部设置处理分析模块,连接管11的一端通过分叉线分别与真空箱体1内部的压力、温度、湿度传感器进行连接,将传感器监测到的信号输送至集成座2进行分析处理,在经由连接线12将各项处理数据传递到压力表4、温度表5与湿度表6进行直观显示,当监测到异常数据时则即刻由集成座2内部的处理分析模块发出异常信号,通过控制器7接收异常信号并通过传输线8发出控制指令,控制报警器10内部的蜂鸣器与闪光灯响应启动,利用蜂鸣器的鸣叫与闪光灯的闪烁配合提醒周围工作人员注意及时关注真空设备的工作状态,有效地提醒工作人员对真空设备异常情况进行检修维护,确保其正常使用。Furthermore, a monitoring and alarm structure is provided on the vacuum box 1. The monitoring and alarm structure is composed of an integrated seat 2, a support block 3, a pressure gauge 4, a thermometer 5, a hygrometer 6, a controller 7, a column 9 and an alarm 10, and is used to detect the vacuum data inside the vacuum box 1 in real time and give timely feedback of the alarm. A processing and analysis module is provided inside the integrated seat 2. One end of the connecting pipe 11 is connected to the pressure, temperature and humidity sensors inside the vacuum box 1 through a bifurcated line, and the signal monitored by the sensor is transmitted to the integrated seat 2 for analysis and processing. The various processed data are transmitted to the pressure gauge 4, the thermometer 5 and the hygrometer 6 through the connecting line 12 for intuitive display. When abnormal data is monitored, an abnormal signal is immediately sent out by the processing and analysis module inside the integrated seat 2. The abnormal signal is received by the controller 7 and a control instruction is sent out through the transmission line 8, so that the buzzer and the flash light inside the alarm 10 are controlled to respond and start, and the buzzer and the flash light are used to remind the surrounding staff to pay attention to the working status of the vacuum equipment in time, and effectively remind the staff to inspect and maintain the abnormal situation of the vacuum equipment to ensure its normal use.
工作原理:真空箱体1作为真空设备通过固定支脚16固定使用,真空箱体1内部分布设置有压力传感器、温湿度传感器,用于实时监测真空箱体1内部的真空数据,当检测到真空箱体1内部压力数据异常时则通过真空安全阀14对真空箱体1进行安全泄压,防止真空设备出现危险状况;集成座2的内部设置处理分析模块,用于分析处理传感器监测到的信号,并将各项信号处理数据传递到压力表4、温度表5与湿度表6进行直观显示,当监测到异常数据时则即刻由集成座2内部的处理分析模块发出异常信号,通过控制器7接收异常信号并发出控制指令,控制报警器10内部的蜂鸣器与闪光灯响应启动,及时有效地提醒工作人员对真空设备异常情况进行检修维护,确保其正常使用。Working principle: The vacuum box 1 is used as a vacuum equipment by fixing the support legs 16. The vacuum box 1 is provided with pressure sensors and temperature and humidity sensors for real-time monitoring of the vacuum data inside the vacuum box 1. When the pressure data inside the vacuum box 1 is detected to be abnormal, the vacuum box 1 is safely depressurized through the vacuum safety valve 14 to prevent the vacuum equipment from being in a dangerous condition. A processing and analysis module is arranged inside the integrated seat 2 to analyze and process the signals monitored by the sensors, and transmit various signal processing data to the pressure gauge 4, the temperature gauge 5 and the humidity gauge 6 for intuitive display. When abnormal data is monitored, the processing and analysis module inside the integrated seat 2 immediately sends an abnormal signal, receives the abnormal signal through the controller 7 and sends a control instruction, controls the buzzer and flash light inside the alarm 10 to respond and start, and promptly and effectively reminds the staff to inspect and maintain the abnormal conditions of the vacuum equipment to ensure its normal use.
上述实施方式仅为本实用新型的优选实施方式,不能以此来限定本实用新型保护的范围,本领域的技术人员在本实用新型的基础上所做的任何非实质性的变化及替换均属于本实用新型所要求保护的范围。The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims (6)
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| CN202323443622.5U CN221861108U (en) | 2023-12-15 | 2023-12-15 | A safety component for vacuum equipment control |
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