CN221857755U - A pipeline suspension protection device for pipe well excavation construction - Google Patents
A pipeline suspension protection device for pipe well excavation construction Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及管井施工技术领域,尤其涉及一种管井开挖施工的管线悬吊保护装置。The utility model relates to the technical field of pipe well construction, in particular to a pipeline suspension protection device for pipe well excavation construction.
背景技术Background Art
在排水等市政管线施工过程中,特别是处繁华地段交通要道位置,管线众多,施工空间狭小,施工条件极为复杂;特别是在既有管道管井开挖施工作业中,由于既有管线自重较大,而开挖作业需使管线悬空,这就导致中段悬空的管线有破裂折断风险。During the construction of municipal pipelines such as drainage, especially in busy areas and major traffic arteries, there are many pipelines, small construction space and extremely complex construction conditions; especially in the excavation of existing pipeline wells, due to the large dead weight of the existing pipelines and the need to suspend the pipelines during the excavation operation, there is a risk of rupture and breakage of the suspended pipeline in the middle section.
为了加快新建市政管线的施工进度以及周边相邻管线安全,特别是电力和燃气等相对重要管线,现有技术中多以悬吊保护措施优先,传统的管线悬吊方式采取现场加工“临时立柱桩+双拼贝雷架钢便桥”方法,该现场加工立柱钢架的方式,制作工艺难度大,施工工效较低,经济效益低,且无法完全就地取材,重复利用率低下。In order to speed up the construction progress of new municipal pipelines and ensure the safety of surrounding adjacent pipelines, especially relatively important pipelines such as electricity and gas, the existing technology mostly gives priority to suspension protection measures. The traditional pipeline suspension method adopts the on-site processing of "temporary column piles + double-jointed Bailey frame steel temporary bridge" method. The on-site processing of column steel frames has a difficult manufacturing process, low construction efficiency, low economic benefits, and cannot completely use local materials, resulting in a low reuse rate.
实用新型内容Utility Model Content
本实用新型的目的在于,解决现有技术的不足之处,提出一种管井开挖施工的管线悬吊保护装置,该装置可就地取材焊接搭建并悬吊定位管线,且制作工艺简单,便于多次周转使用,既起到环保、节约资源之功效,又能保证管线得到有效的悬吊保护。The purpose of the utility model is to solve the deficiencies of the prior art and to propose a pipeline suspension protection device for pipe well excavation construction, which can be constructed by welding and suspending the positioning pipeline using local materials, and has a simple manufacturing process and is convenient for multiple turnover use, which not only plays the role of environmental protection and resource saving, but also ensures that the pipeline is effectively suspended and protected.
一种管井开挖施工的管线悬吊保护装置,包括地面架梁及挂框,其中地面架梁横跨管井井口,并固定架设在管井井口两侧的地面上,该地面架梁上固定挂接有多个间隔设置的挂框;挂框的底部沿管线的延伸方向配合搭设有多根木枋,该木枋上柔性支撑管线并为管线提供垂向吊装支撑力。A pipeline suspension protection device for pipe well excavation construction includes a ground frame beam and a hanging frame, wherein the ground frame beam spans the pipe well mouth and is fixedly installed on the ground on both sides of the pipe well mouth, and a plurality of hanging frames arranged at intervals are fixedly installed on the ground frame beam; a plurality of wooden beams are arranged at the bottom of the hanging frame along the extension direction of the pipeline, and the wooden beams flexibly support the pipeline and provide vertical lifting support force for the pipeline.
优选的,地面架梁包括横梁及纵梁,其中纵梁固设在管井井口两侧的地面上,纵梁上固定支撑横梁;横梁上套装并焊接固定挂框。Preferably, the ground beams include horizontal beams and longitudinal beams, wherein the longitudinal beams are fixed on the ground at both sides of the wellhead of the pipe well, and the longitudinal beams are fixed to support the horizontal beams; and a hanging frame is mounted and welded on the horizontal beams.
优选的,挂框为矩形框架结构,该挂框包括布设在顶部及底部的角钢,以及布设在两侧的拉杆;其中位于挂框顶部的角钢中段与横梁焊接固定,该角钢的两端垂向穿透限位连接拉杆;另外位于挂框底部的角钢中段搭接木枋,该角钢的两端垂向穿透限位连接拉杆。Preferably, the hanging frame is a rectangular frame structure, which includes angle steels arranged at the top and bottom, and pull rods arranged on both sides; the middle section of the angle steel located at the top of the hanging frame is welded and fixed to the crossbeam, and both ends of the angle steel vertically penetrate the limit connection pull rod; in addition, the middle section of the angle steel located at the bottom of the hanging frame is overlapped with the wooden beam, and both ends of the angle steel vertically penetrate the limit connection pull rod.
优选的,拉杆包括钢筋杆、螺杆及螺帽,其中钢筋杆的两端焊接固定螺杆,该螺杆分别垂向穿透挂框顶部及底部的角钢,且螺杆上螺纹连接螺帽;螺帽与角钢配合进行拉杆的垂向限位及张紧。Preferably, the pull rod includes a steel bar, a screw and a nut, wherein the two ends of the steel bar are welded with fixed screws, the screws vertically penetrate the angle steels at the top and bottom of the hanging frame respectively, and the nuts are threadedly connected to the screws; the nuts and the angle steels cooperate to vertically limit and tension the pull rod.
优选的,横梁及纵梁均为工字钢。Preferably, the cross beam and the longitudinal beam are both I-beams.
本实用新型的优点及技术效果在于:The advantages and technical effects of the utility model are:
本实用新型的一种管井开挖施工的管线悬吊保护装置,通过工地就地取材的工字钢搭建地面架梁,并通过角钢、钢筋及螺杆连接为矩形结构的挂框,由挂框顶部固定挂接横梁,挂梁底部通过木枋挂接支撑管线。The utility model discloses a pipeline suspension protection device for pipe well excavation construction. A ground frame beam is constructed by I-beams obtained locally at the construction site, and is connected to form a hanging frame of a rectangular structure by angle steels, steel bars and screws. A cross beam is fixedly hung on the top of the hanging frame, and a supporting pipeline is hung on the bottom of the hanging beam by a wooden beam.
本实用新型的一种管井开挖施工的管线悬吊保护装置,通过悬吊保护装置将开挖后悬空的管线进行悬吊保护,并且悬吊保护装置以管口地面为支撑位,不占用管井底部及侧壁的施工作业空间,且就地取材搭建,完工后便于拆解转运以及再次搭建使用。The utility model discloses a pipeline suspension protection device for pipe well excavation construction, through which the pipeline suspended in the air after excavation is suspended for protection, and the suspension protection device uses the ground of the pipe mouth as a support position, does not occupy the construction working space at the bottom and side walls of the pipe well, and is constructed with local materials, so that it is easy to disassemble, transport and rebuild for use after completion.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的主视图;Fig. 1 is a front view of the utility model;
图2为本实用新型的侧视图;Fig. 2 is a side view of the utility model;
图中:1-横梁;2-角钢;3-螺杆;4-螺帽;5-钢筋杆;6-纵梁;7-地面;8-管线;9-木枋。In the figure: 1- horizontal beam; 2- angle steel; 3- screw rod; 4- nut; 5- reinforcement rod; 6- longitudinal beam; 7- ground; 8- pipeline; 9- wooden beam.
具体实施方式DETAILED DESCRIPTION
下面详细描述本实用新型的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
一种管井开挖施工的管线悬吊保护装置,包括地面架梁及挂框,其中地面架梁横跨管井井口,并固定架设在管井井口两侧的地面7上,该地面架梁上固定挂接有多个间隔设置的挂框;挂框的底部沿管线8的延伸方向配合搭设有多根木枋9,该木枋上柔性支撑管线并为管线提供垂向吊装支撑力。A pipeline suspension protection device for pipe well excavation construction includes a ground frame beam and a hanging frame, wherein the ground frame beam spans the pipe well mouth and is fixedly mounted on the ground 7 on both sides of the pipe well mouth, and a plurality of hanging frames arranged at intervals are fixedly mounted on the ground frame beam; a plurality of wooden beams 9 are arranged at the bottom of the hanging frame along the extension direction of the pipeline 8, and the wooden beams flexibly support the pipeline and provide vertical lifting support force for the pipeline.
优选的,地面架梁包括横梁1及纵梁6,其中纵梁固设在管井井口两侧的地面上,纵梁上固定支撑横梁;横梁上套装并焊接固定挂框。Preferably, the ground beams include a horizontal beam 1 and a longitudinal beam 6, wherein the longitudinal beams are fixed on the ground at both sides of the wellhead of the pipe well, and the longitudinal beams are fixed to support the horizontal beams; and a hanging frame is mounted and welded on the horizontal beams.
优选的,挂框为矩形框架结构,该挂框包括布设在顶部及底部的角钢2,以及布设在两侧的拉杆;其中位于挂框顶部的角钢中段与横梁焊接固定,该角钢的两端垂向穿透限位连接拉杆;另外位于挂框底部的角钢中段搭接木枋,该角钢的两端垂向穿透限位连接拉杆。Preferably, the hanging frame is a rectangular frame structure, which includes angle steels 2 arranged at the top and bottom, and pull rods arranged on both sides; the middle section of the angle steel located at the top of the hanging frame is welded and fixed to the crossbeam, and both ends of the angle steel vertically penetrate the limit connection pull rod; in addition, the middle section of the angle steel located at the bottom of the hanging frame is overlapped with the wooden beam, and both ends of the angle steel vertically penetrate the limit connection pull rod.
优选的,拉杆包括钢筋杆5、螺杆3及螺帽4,其中钢筋杆的两端焊接固定螺杆,该螺杆分别垂向穿透挂框顶部及底部的角钢,且螺杆上螺纹连接螺帽;螺帽与角钢配合进行拉杆的垂向限位及张紧。Preferably, the pull rod includes a reinforcement rod 5, a screw rod 3 and a nut 4, wherein the two ends of the reinforcement rod are welded with fixed screw rods, which vertically penetrate the angle steels at the top and bottom of the hanging frame respectively, and the screw rods are threadedly connected to the nuts; the nuts and the angle steels cooperate to vertically limit and tension the pull rod.
优选的,横梁及纵梁均为工字钢。Preferably, the cross beam and the longitudinal beam are both I-beams.
为了更清楚地描述本实用新型的具体实施方式,下面提供一种实施例:In order to more clearly describe the specific implementation of the utility model, an embodiment is provided below:
本实用新型的一种管井开挖施工的管线悬吊保护装置,已在某市地铁7号线八里台站,管线、河道迁改中,对220Kv电力管线保护中实际应用,并在陆续在后续相关市政排水管线切改中推广应用,其施工作业中制作工艺简单,多次周转使用,既起到环保、节约资源之功效,达到绿色低碳的效果,又能保证管线能够悬吊保护。保证成型质量、能够周转使用,拆卸方便,既起到环保、节约资源之功效,又能降低成本。The utility model is a pipeline suspension protection device for pipe well excavation construction. It has been applied in the protection of 220Kv power pipelines in the pipeline and river relocation at Balitai Station of Metro Line 7 in a certain city, and has been promoted and applied in the subsequent cutting and modification of relevant municipal drainage pipelines. Its construction operation has a simple manufacturing process and can be used repeatedly. It not only plays the role of environmental protection and resource conservation, achieves the effect of green and low carbon, but also ensures that the pipeline can be suspended for protection. It guarantees the molding quality, can be used in a turnover manner, and is easy to disassemble. It not only plays the role of environmental protection and resource conservation, but also reduces costs.
本实用新型的一种管井开挖施工的管线悬吊保护装置,其工艺流程为:废料挑选→搭设骨架→放置角钢及木枋→钻孔打眼→安装螺杆及螺帽→焊接钢筋。The utility model discloses a pipeline suspension protection device for pipe well excavation construction, and the process flow thereof is: waste material selection→frame erection→placement of angle steel and wooden beams→drilling holes→installation of screw rods and nuts→welding of steel bars.
采用上述技术方案的悬吊保护装置,相对于传统的管线悬吊方法,该悬吊保护装置悬吊管线的方法有以下优点:Compared with the traditional pipeline suspension method, the suspension protection device using the above technical solution has the following advantages in suspending pipelines:
(1)提高废料利用率:施工现场的钢材(型钢或者槽钢等)、木枋、钢筋使用较为普遍,产生的废旧木枋和钢筋及钢材相对较多,为更好提高废料的使用现场可以挑选合适的废旧木枋、钢筋、钢材进行裁切、制作,减少废料的产生。(1) Improve the utilization rate of waste materials: Steel (steel sections or channel steel, etc.), wood beams, and steel bars are commonly used on construction sites, and relatively more waste wood beams, steel bars, and steel are generated. In order to better improve the utilization of waste materials, the site can select suitable waste wood beams, steel bars, and steel for cutting and production to reduce the generation of waste materials.
(2)周转使用率高:制作一次、可在施工现场长期使用、拆卸便捷,此种悬吊装置不仅可与本项目基坑之间的转换使用也可用于不同项目之间的调拨使用。(2) High turnover rate: It can be manufactured once and used for a long time at the construction site. It is easy to disassemble. This kind of suspension device can not only be used for conversion between the foundation pits of this project, but also can be used for transfer between different projects.
(3)制作简单、操作方便:由于现场出现的废旧材料较多,工具相对齐全,制作的过程比较简单,所以可以批量的进行加工,工人在安装操作的时候可以直接加固两端螺帽即可,提高工人工效。(3) Simple production and convenient operation: Since there are a lot of waste materials on site, the tools are relatively complete, and the production process is relatively simple, it can be processed in batches. During the installation operation, workers can directly reinforce the nuts at both ends to improve the work efficiency of workers.
(4)破损现象少、维修、维护:该组装式“口”型装置连接方式简单,因主要组成部分为型钢或槽钢等钢材、钢筋、螺杆、木枋等,所以破损现象较少,若出现损坏现象,立即可对装置进行维修,完成后即可使用。(4) Less breakage, repair and maintenance: The assembled "mouth" type device has a simple connection method. Since its main components are steel materials such as steel sections or channel steels, steel bars, screws, wooden beams, etc., it is less likely to be damaged. If damage occurs, the device can be repaired immediately and can be used after completion.
(5)节能环保、节约资源:由于提高废料率的使用,减少了建筑垃圾的产生,而且现场即可加工批量生产,免去上游产业对传统悬吊装置的制作加工造成环境的污染。(5) Energy saving, environmental protection and resource conservation: By increasing the use of waste materials, the generation of construction waste is reduced, and batch production can be carried out on site, eliminating the environmental pollution caused by the production and processing of traditional suspension devices by upstream industries.
本实用新型的一种管井开挖施工的管线悬吊保护装置,可根据现场管线以及基坑开挖的宽度选取现场的型钢或槽钢等废旧钢材纵横搭接组成骨架,然后在型钢上部放置角钢,其次在管线底部放置木枋和角钢,最后在角钢上打孔穿入螺杆对整体保护装置进行加固。管线埋深过深时,可使用螺杆与钢筋焊接组合来调节悬吊长度。The utility model is a pipeline suspension protection device for pipe well excavation construction. According to the width of the on-site pipeline and the foundation pit excavation, the on-site steel or channel steel and other waste steel materials can be selected and overlapped vertically and horizontally to form a framework, and then angle steel is placed on the upper part of the steel, and then wooden beams and angle steel are placed at the bottom of the pipeline. Finally, holes are drilled in the angle steel and screws are inserted to reinforce the overall protection device. When the pipeline is buried too deep, the screw and steel bar welding combination can be used to adjust the suspension length.
地面架梁采用双拼HW300*300型钢,螺杆的规格为M20*0.3m,角钢的规格为10*10*0.5cm,所用钢筋为C18,木枋为40*90mm。后续使用需根据现场开挖条件选择适用的规格材料搭配使用。The ground beam is made of double HW300*300 steel, the screw is M20*0.3m, the angle is 10*10*0.5cm, the steel bar is C18, and the wood is 40*90mm. Subsequent use needs to select the appropriate specifications and materials according to the on-site excavation conditions.
悬吊保护装置加工制作步骤:Processing and manufacturing steps of suspension protection device:
(1)废料挑选:从现场取用施工所剩的型钢或槽钢等废旧钢材、钢筋及木枋废料,但需根据现场的地势、开挖条件等,酌情选择适用的规格。(1) Waste material selection: Use scrap steel, steel bars, and wooden beams left over from construction on site. However, the appropriate specifications must be selected based on the site's topography, excavation conditions, etc.
(2)搭设地面架梁:根据现场管线以及基坑开挖的宽度选取现场的型钢或槽钢等废旧钢材纵横搭接组成骨架。(2) Erection of ground beams: Based on the width of the on-site pipelines and the excavation of the foundation pit, select scrap steel such as steel sections or channel steels on site and overlap them vertically and horizontally to form the skeleton.
(3)放置角钢及木枋:在型钢上部放置角钢,其次在管线底部放置木枋和角钢,角钢间距1m(需结合现场被保护管线的重要性及特性)。(3) Place angle steel and wooden beams: Place angle steel on the top of the steel section, and then place wooden beams and angle steel at the bottom of the pipeline. The spacing between angle steels should be 1m (depending on the importance and characteristics of the pipeline to be protected on site).
(4)钻孔打眼:在角钢上钻孔打眼。(4) Drilling holes: Drill holes on the angle steel.
(5)安装螺杆及螺帽。(5) Install the screw and nut.
(6)焊接螺杆与钢筋。(6) Welding screws and steel bars.
综上所述,本实用新型能够保证成型质量、能够周转使用,既起到环保、节约资源之功效,绿色低碳环保,又能降低成本。In summary, the utility model can ensure the molding quality and can be used in a turnover manner. It can not only protect the environment and save resources, but also be green, low-carbon and environmentally friendly, and can reduce costs.
最后,本实用新型的未尽述之处均采用现有技术中的成熟产品及成熟技术手段。Finally, all the parts not fully described in the present invention adopt mature products and mature technical means in the prior art.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的实施例或示例中。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in the embodiments or examples of the utility model.
尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同限定。Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
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