CN221857471U - A single-stage hypocycloid reducer for industrial robots - Google Patents
A single-stage hypocycloid reducer for industrial robots Download PDFInfo
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Abstract
本实用新型涉及摆线减速设备技术领域,且公开了一种工业机器人单级内摆线减速器,包括主体机构和辅助机构,所述辅助机构位于主体机构的上方,所述主体机构包括摆线减速器本体、输出轴和防护外壳。该工业机器人单级内摆线减速器,通过安装主体机构,实现了工业机器人在对摆线减速器本体的使用过程中,防护外壳的设计为摆线减速器本体提供了良好的防护效果,能够避免摆线减速器本体工作过程中受外力碰撞损坏的情况出现,阻尼器与连接弹簧的设计能够将摆线减速器本体受到的冲击力及工作过程中产生的振动进行缓冲,减少对摆线减速器本体内部结构带来的磨损,以延长该摆线减速器本体的使用寿命,减少企业对摆线减速器本体的维护成本。
The utility model relates to the technical field of cycloid reduction equipment, and discloses a single-stage inner cycloid reducer for an industrial robot, including a main mechanism and an auxiliary mechanism, wherein the auxiliary mechanism is located above the main mechanism, and the main mechanism includes a cycloid reducer body, an output shaft, and a protective shell. The single-stage inner cycloid reducer for an industrial robot, by installing the main mechanism, realizes that during the use of the cycloid reducer body by the industrial robot, the design of the protective shell provides a good protective effect for the cycloid reducer body, and can avoid the cycloid reducer body from being damaged by external force collision during operation. The design of the damper and the connecting spring can buffer the impact force on the cycloid reducer body and the vibration generated during operation, and reduce the wear on the internal structure of the cycloid reducer body, so as to extend the service life of the cycloid reducer body and reduce the maintenance cost of the cycloid reducer body for the enterprise.
Description
技术领域Technical Field
本实用新型涉及摆线减速设备技术领域,具体为一种工业机器人单级内摆线减速器。The utility model relates to the technical field of cycloid speed reduction equipment, in particular to a single-stage hypocycloid speed reducer for an industrial robot.
背景技术Background Art
摆线减速机是一种应用行星式传动原理,采用摆线针齿啮合的新颖传动装置,其独特的平稳结构在许多情况下可替代普通圆柱齿轮减速机及蜗轮蜗杆减速机,在工业机器人的制造领域得以广泛应用。The cycloid reducer is a novel transmission device that applies the planetary transmission principle and adopts cycloid pin-tooth meshing. Its unique stable structure can replace ordinary cylindrical gear reducers and worm gear reducers in many cases, and is widely used in the manufacturing field of industrial robots.
现有的技术公开号CN219317571U专利文献提供了一种工业机器人单级内摆线减速器,本实用新型,通过启动三相电机,由减速主体进行减速,在减速过程中,内部结构进行摩擦,需要润滑油对润滑,以此增加结构之间的啮合联动性,在长时间的使用后,三相电机停止运动,自动开启控制阀,注油罐中的润滑油由注油管流入减速主体内部,为内部结构进行润滑,从而能够对摆线减速器内部的结构进行自动化注油。The existing patent document with technical disclosure number CN219317571U provides a single-stage inner cycloid reducer for an industrial robot. The utility model starts a three-phase motor and the reducer body performs deceleration. During the deceleration process, the internal structure rubs and needs lubrication with lubricating oil to increase the meshing linkage between the structures. After a long period of use, the three-phase motor stops moving and the control valve is automatically opened. The lubricating oil in the oil filling tank flows into the interior of the reducer body through the oil filling pipe to lubricate the internal structure, thereby enabling the internal structure of the cycloid reducer to be automatically oiled.
但是现有的工业机器人单级内摆线减速器在使用时,不便于将其使用过程中受到的外界的冲击力及产生的振动进行缓冲,在摆线减速器的使用过程中,当其受到外力碰撞时,容易对其结构带来一定的损坏,且在摆线减速器的长时间使用过程中,其结构运转产生的振动会对内部零部件带来不同程度的磨损,进而直接影响着摆线减速器的使用寿命。However, the existing single-stage inner cycloid reducer of industrial robots is not convenient for buffering the external impact force and vibration generated during use. During the use of the cycloid reducer, when it is hit by external force, it is easy to cause certain damage to its structure. In addition, during the long-term use of the cycloid reducer, the vibration generated by the operation of its structure will cause varying degrees of wear to the internal components, which will directly affect the service life of the cycloid reducer.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
本实用新型的目的在于提供一种工业机器人单级内摆线减速器,以解决上述背景技术中提出现有的工业机器人单级内摆线减速器在使用时,不便于将其使用过程中受到的外界的冲击力及产生的振动进行缓冲的问题。The purpose of the utility model is to provide a single-stage hypocycloid reducer for an industrial robot to solve the problem in the above background technology that the existing single-stage hypocycloid reducer for an industrial robot is not convenient for buffering the external impact force and vibration generated during use.
(二)技术方案(II) Technical solution
为实现上述目的,本实用新型提供如下技术方案:一种工业机器人单级内摆线减速器,包括主体机构和辅助机构,所述辅助机构位于主体机构的上方,所述主体机构包括摆线减速器本体、输出轴和防护外壳,所述输出轴固定安装在摆线减速器本体的左端,所述防护外壳位于摆线减速器本体的外侧;To achieve the above object, the utility model provides the following technical solutions: an industrial robot single-stage hypocycloid reducer, comprising a main mechanism and an auxiliary mechanism, wherein the auxiliary mechanism is located above the main mechanism, the main mechanism comprises a cycloid reducer body, an output shaft and a protective shell, wherein the output shaft is fixedly mounted at the left end of the cycloid reducer body, and the protective shell is located outside the cycloid reducer body;
所述主体机构还包括阻尼器、支撑板、连接弹簧和橡胶板,所述阻尼器固定安装在防护外壳内部的下端,所述支撑板固定安装在阻尼器的上端,所述摆线减速器本体位于支撑板的上端,所述连接弹簧位于防护外壳的内部,所述橡胶板固定安装在连接弹簧的内端,所述摆线减速器本体位于橡胶板的内端。The main mechanism also includes a damper, a support plate, a connecting spring and a rubber plate. The damper is fixedly installed at the lower end inside the protective shell, the support plate is fixedly installed at the upper end of the damper, the cycloid reducer body is located at the upper end of the support plate, the connecting spring is located inside the protective shell, the rubber plate is fixedly installed at the inner end of the connecting spring, and the cycloid reducer body is located at the inner end of the rubber plate.
优选的,所述辅助机构包括连接板和电动推杆,所述连接板活动安装在防护外壳的前端,所述电动推杆固定安装在连接板内部的左右两端,电动推杆的设计能够对推动杆的长度进行适当调节。Preferably, the auxiliary mechanism includes a connecting plate and an electric push rod, the connecting plate is movably mounted on the front end of the protective shell, and the electric push rod is fixedly mounted on the left and right ends inside the connecting plate. The design of the electric push rod can appropriately adjust the length of the push rod.
优选的,所述辅助机构还包括推动杆和定位板,所述推动杆固定安装在电动推杆内端的传动端,所述定位板固定安装在推动杆的内端,所述连接弹簧位于定位板的内端,定位板的设计对摆线减速器本体起到了限位的效果。Preferably, the auxiliary mechanism also includes a pushing rod and a positioning plate, the pushing rod is fixedly mounted on the transmission end of the inner end of the electric push rod, the positioning plate is fixedly mounted on the inner end of the pushing rod, the connecting spring is located at the inner end of the positioning plate, and the design of the positioning plate has a limiting effect on the cycloid reducer body.
优选的,所述辅助机构还包括散热窗和支撑架,所述散热窗固定安装在防护外壳的上端,所述支撑架固定安装在防护外壳的内部,散热窗的设计保障了防护外壳内部热量的流通。Preferably, the auxiliary mechanism also includes a heat dissipation window and a support frame, the heat dissipation window is fixedly installed on the upper end of the protective shell, and the support frame is fixedly installed inside the protective shell. The design of the heat dissipation window ensures the circulation of heat inside the protective shell.
优选的,所述辅助机构还包括电动滑轨和滑块,所述电动滑轨固定安装在支撑架的内端,所述滑块活动安装在电动滑轨的内部,电动滑轨与滑块的设计能够带动风机匀速移动。Preferably, the auxiliary mechanism also includes an electric slide rail and a slider, the electric slide rail is fixedly mounted on the inner end of the support frame, and the slider is movably mounted inside the electric slide rail, and the design of the electric slide rail and the slider can drive the fan to move at a uniform speed.
优选的,所述辅助机构还包括风机,所述风机固定安装在滑块的下端,所述风机位于摆线减速器本体的上方,风机的设计促进了防护外壳内部热量的散出。Preferably, the auxiliary mechanism also includes a fan, which is fixedly mounted on the lower end of the slider and located above the cycloid reducer body. The design of the fan promotes the dissipation of heat inside the protective shell.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、该工业机器人单级内摆线减速器,通过安装主体机构,实现了工业机器人在对摆线减速器本体的使用过程中,防护外壳的设计为摆线减速器本体提供了良好的防护效果,能够避免摆线减速器本体工作过程中受外力碰撞损坏的情况出现,阻尼器与连接弹簧的设计能够将摆线减速器本体受到的冲击力及工作过程中产生的振动进行缓冲,减少对摆线减速器本体内部结构带来的磨损,以延长该摆线减速器本体的使用寿命,减少企业对摆线减速器本体的维护成本;1. The single-stage inner cycloid reducer of the industrial robot, through the installation of the main body mechanism, realizes that when the industrial robot is using the cycloid reducer body, the design of the protective shell provides a good protection effect for the cycloid reducer body, which can prevent the cycloid reducer body from being damaged by external force collision during operation. The design of the damper and the connecting spring can buffer the impact force on the cycloid reducer body and the vibration generated during operation, reduce the wear on the internal structure of the cycloid reducer body, so as to extend the service life of the cycloid reducer body and reduce the maintenance cost of the cycloid reducer body for the enterprise;
2、该工业机器人单级内摆线减速器,通过安装辅助机构,实现了该摆线减速器本体在使用时,风机的设计促进了防护外壳内部气体与外界空气的流通,加速热量通过散热窗散出,配合电动滑轨与滑块的设计使得风机的散热更加均匀,避免热量堆积导致摆线减速器本体损坏的情况出现,提高了该摆线减速器本体使用的防护性。2. The single-stage internal cycloid reducer of the industrial robot is installed with auxiliary mechanisms to achieve that when the cycloid reducer body is in use, the design of the fan promotes the circulation of gas inside the protective shell and the outside air, accelerates the heat dissipation through the heat dissipation window, and the design of the electric slide rail and the slider makes the heat dissipation of the fan more uniform, avoiding the damage of the cycloid reducer body due to heat accumulation, thereby improving the protection of the cycloid reducer body.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型主体机构立体结构示意图;Figure 2 is a schematic diagram of the three-dimensional structure of the main body of the utility model;
图3为本实用新型防护外壳局部立体结构示意图;FIG3 is a schematic diagram of a partial three-dimensional structure of the protective housing of the utility model;
图4为本实用新型辅助机构局部细节放大结构示意图。FIG. 4 is a schematic diagram of the enlarged structure of the local details of the auxiliary mechanism of the utility model.
图中:1、主体机构;101、摆线减速器本体;102、输出轴;103、防护外壳;104、阻尼器;105、支撑板;106、连接弹簧;107、橡胶板;2、辅助机构;201、连接板;202、电动推杆;203、推动杆;204、定位板;205、散热窗;206、支撑架;207、电动滑轨;208、滑块;209、风机。In the figure: 1. Main mechanism; 101. Cycloid reducer body; 102. Output shaft; 103. Protective housing; 104. Damper; 105. Support plate; 106. Connecting spring; 107. Rubber plate; 2. Auxiliary mechanism; 201. Connecting plate; 202. Electric push rod; 203. Push rod; 204. Positioning plate; 205. Heat dissipation window; 206. Support frame; 207. Electric slide rail; 208. Sliding block; 209. Fan.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-图4,本实用新型提供一种技术方案:一种工业机器人单级内摆线减速器,包括主体机构1和辅助机构2,辅助机构2位于主体机构1的上方,主体机构1包括摆线减速器本体101、输出轴102和防护外壳103,输出轴102固定安装在摆线减速器本体101的左端,防护外壳103位于摆线减速器本体101的外侧;Please refer to Figures 1 to 4. The utility model provides a technical solution: a single-stage hypocycloid reducer for an industrial robot, comprising a main mechanism 1 and an auxiliary mechanism 2, wherein the auxiliary mechanism 2 is located above the main mechanism 1, and the main mechanism 1 comprises a cycloid reducer body 101, an output shaft 102 and a protective housing 103, wherein the output shaft 102 is fixedly mounted at the left end of the cycloid reducer body 101, and the protective housing 103 is located outside the cycloid reducer body 101;
主体机构1还包括阻尼器104、支撑板105、连接弹簧106和橡胶板107,阻尼器104固定安装在防护外壳103内部的下端,支撑板105固定安装在阻尼器104的上端,摆线减速器本体101位于支撑板105的上端,连接弹簧106位于防护外壳103的内部,橡胶板107固定安装在连接弹簧106的内端,摆线减速器本体101位于橡胶板107的内端,当防护外壳103受到外力碰撞时,阻尼器104与连接弹簧106将其受到的震动进行缓冲,减少对摆线减速器本体101带来的晃动,同时阻尼器104与连接弹簧106将摆线减速器本体101工作过程中产生的振动进行缓冲,减少对内部结构带来的磨损。The main mechanism 1 also includes a damper 104, a support plate 105, a connecting spring 106 and a rubber plate 107. The damper 104 is fixedly mounted at the lower end of the protective shell 103, the support plate 105 is fixedly mounted at the upper end of the damper 104, the cycloid reducer body 101 is located at the upper end of the support plate 105, the connecting spring 106 is located inside the protective shell 103, the rubber plate 107 is fixedly mounted at the inner end of the connecting spring 106, and the cycloid reducer body 101 is located at the inner end of the rubber plate 107. When the protective shell 103 is hit by an external force, the damper 104 and the connecting spring 106 buffer the vibration it receives, thereby reducing the shaking of the cycloid reducer body 101. At the same time, the damper 104 and the connecting spring 106 buffer the vibration generated during the operation of the cycloid reducer body 101, thereby reducing the wear on the internal structure.
辅助机构2包括连接板201和电动推杆202,连接板201活动安装在防护外壳103的前端,电动推杆202固定安装在连接板201内部的左右两端,辅助机构2还包括推动杆203和定位板204,推动杆203固定安装在电动推杆202内端的传动端,定位板204固定安装在推动杆203的内端,连接弹簧106位于定位板204的内端,辅助机构2还包括散热窗205和支撑架206,散热窗205固定安装在防护外壳103的上端,支撑架206固定安装在防护外壳103的内部,辅助机构2还包括电动滑轨207和滑块208,电动滑轨207固定安装在支撑架206的内端,滑块208活动安装在电动滑轨207的内部,辅助机构2还包括风机209,风机209固定安装在滑块208的下端,风机209位于摆线减速器本体101的上方,在工业机器人对摆线减速器本体101的使用过程中,工作人员将摆线减速器本体101放置到防护外壳103内部的支撑板105上方,且输出轴102延伸至防护外壳103的外侧,然后启动电动推杆202推动两组定位板204向中间移动,使得橡胶板107与摆线减速器本体101充分接触,对其进行定位,在摆线减速器本体101的使用过程中,会产生一定的热量,风机209工作促进防护外壳103内部气体与外界空气的流通,工作人员通过对电动滑轨207的操作,带动滑块208匀速移动,从而带动风机209左右移动,对摆线减速器本体101进行均匀散热,加速热量通过散热窗205散出,为摆线减速器本体101提供一个良好的工作环境。The auxiliary mechanism 2 includes a connecting plate 201 and an electric push rod 202. The connecting plate 201 is movably mounted on the front end of the protective shell 103. The electric push rod 202 is fixedly mounted on the left and right ends inside the connecting plate 201. The auxiliary mechanism 2 also includes a pushing rod 203 and a positioning plate 204. The pushing rod 203 is fixedly mounted on the transmission end of the inner end of the electric push rod 202. The positioning plate 204 is fixedly mounted on the inner end of the pushing rod 203. The connecting spring 106 is located at the inner end of the positioning plate 204. The auxiliary mechanism 2 also includes a heat dissipation window 205 and a support frame 206. The heat dissipation window 205 is fixedly mounted on the upper end of the protective shell 103. The support frame 206 is fixedly mounted inside the protective shell 103. The auxiliary mechanism 2 also includes an electric slide rail 207 and a slider 208. The electric slide rail 207 is fixedly mounted on the inner end of the support frame 206. The slider 208 is movably mounted inside the electric slide rail 207. The auxiliary mechanism 2 also includes a fan 209. The fan 209 is fixedly mounted at the lower At the end, the fan 209 is located above the cycloid reducer body 101. During the use of the cycloid reducer body 101 by the industrial robot, the staff places the cycloid reducer body 101 above the support plate 105 inside the protective shell 103, and the output shaft 102 extends to the outside of the protective shell 103, and then starts the electric push rod 202 to push the two sets of positioning plates 204 to move toward the middle, so that the rubber plate 107 is in full contact with the cycloid reducer body 101 to position it. During the use of the cycloid reducer body 101, a certain amount of heat will be generated. The fan 209 works to promote the circulation of the gas inside the protective shell 103 and the outside air. The staff drives the slider 208 to move at a uniform speed by operating the electric slide rail 207, thereby driving the fan 209 to move left and right, dissipating the heat evenly for the cycloid reducer body 101, accelerating the heat dissipation through the heat dissipation window 205, and providing a good working environment for the cycloid reducer body 101.
工作原理:在工业机器人对摆线减速器本体101的使用过程中,工作人员将摆线减速器本体101放置到防护外壳103内部的支撑板105上方,且输出轴102延伸至防护外壳103的外侧,然后启动电动推杆202推动两组定位板204向中间移动,使得橡胶板107与摆线减速器本体101充分接触,对其进行定位,在摆线减速器本体101的使用过程中,会产生一定的热量,风机209工作促进防护外壳103内部气体与外界空气的流通,工作人员通过对电动滑轨207的操作,带动滑块208匀速移动,从而带动风机209左右移动,对摆线减速器本体101进行均匀散热,加速热量通过散热窗205散出,为摆线减速器本体101提供一个良好的工作环境,当防护外壳103受到外力碰撞时,阻尼器104与连接弹簧106将其受到的震动进行缓冲,减少对摆线减速器本体101带来的晃动,同时阻尼器104与连接弹簧106将摆线减速器本体101工作过程中产生的振动进行缓冲,减少对内部结构带来的磨损。Working principle: During the use of the cycloid reducer body 101 by the industrial robot, the staff will place the cycloid reducer body 101 on the support plate 105 inside the protective shell 103, and the output shaft 102 will extend to the outside of the protective shell 103, and then start the electric push rod 202 to push the two sets of positioning plates 204 to move to the middle, so that the rubber plate 107 is in full contact with the cycloid reducer body 101 to position it. During the use of the cycloid reducer body 101, a certain amount of heat will be generated, and the fan 209 will work to promote the circulation of the gas inside the protective shell 103 and the outside air. The staff will The operation of the electric slide rail 207 drives the slider 208 to move at a uniform speed, thereby driving the fan 209 to move left and right, uniformly dissipating the heat of the cycloid reducer body 101, accelerating the heat dissipation through the heat dissipation window 205, and providing a good working environment for the cycloid reducer body 101. When the protective shell 103 is hit by an external force, the damper 104 and the connecting spring 106 buffer the vibration it receives, reducing the shaking of the cycloid reducer body 101. At the same time, the damper 104 and the connecting spring 106 buffer the vibration generated during the operation of the cycloid reducer body 101, reducing the wear on the internal structure.
最后应当说明的是,以上内容仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,本领域的普通技术人员对本实用新型的技术方案进行的简单修改或者等同替换,均不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
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